KTM 450 SXS-F Betriebsanleitung

1 SERVICE-INFORMATIONS

2 GENERAL INFORMATION

3 DISMOUNTING AND MOUNTING THE ENGINE

4 DISASSEMBLING THE ENGINE

5 SERVICING INDIVIDUAL COMPONENTS

6 ASSEMBLING THE ENGINE

ELECTRICAL

8 FUEL SYSTEM

9 TROUBLE SHOOTING

10 TECHNICAL SPECIFICATIONS

11 PERIODIC MAINTENANCE SCHEDULE

12 WIRING DIAGRAMS

EXPLANATION - UPDATING

Edition: 10/2006

3.206.029-E Repair Manual 450/505 SX-F 10/2006

Basic version Model year 2007

INTRODUCTION

This repair manual offers extensive repair-instructions and is an up-to-date version that describes

the latest models of the series. However, the right to modifications in the interest of technical

improvement is reserved without updating the current issue of this manual.

A description of general working procedures common in workshops has not been included. Safety

rules common in the work shop have also not been listed. We take it for granted that the repairs

are made by qualified professionally trained mechanics.

Read through the repair manual before beginning with any repair work.



WARNING



STRICT COMPLIANCE WITH THESE INSTRUCTIONS IS

ESSENTIAL TO AVOID DANGER TO LIFE AND LIMB.

CAUTION

NON-COMPLIANCE WITH THESE INSTRUCTIONS CAN LEAD

TO THE DAMAGE OF MOTORCYCLE COMPONENTS OR

RENDER MOTORCYCLES UNFIT FOR RIDING!

“NOTE” POINTS OUT USEFUL TIPS.

Use only ORIGINAL KTM SPARE PARTS.

The KTM high performance engine is only able to meet user expectations if the maintenance

work is performed regularly and professionally.

In accordance with the international quality management ISO 9001 standard, KTM uses quality

assurance processes that lead to the highest possible product quality.

KTM Sportmotorcycle AG

5230 Mattighofen, Austria

All design and assembly modification rights reserved.

REPLY FAX FOR REPAIR MANUALS

We have made every effort to make our repair manuals as accurate as possible but it is always possible

for a mistake or two to creep in.

To keep improving the quality of our repair manuals, we request mechanics and shop foremen to assist us

as follows:

If you find any errors or inaccuracies in one of our repair manuals – whether these are technical errors,

incorrect or unclear repair procedures, tool problems, missing technical data or torques, inaccurate or

incorrect translations or wording, etc. – please enter the error(s) in the table below and fax the completed

form to us at 0043/7742/6000/5349.

NOTE:

–Enter the complete item no. for the repair manual in column 1 (e.g.: 3.206.029-E).

You will find the number on the cover page or in the left margin on each right page of the manual.

–Enter the corresponding page number in the repair manual (e.g.: 5-7C) in column 2.

–Enter the current text (inaccurate or incomplete) in column 3 by quoting or describing the respective

passage of the text. If your text deviates from the text contained in the repair manual, please write

your text in German or English if possible.

–Enter the correct text in column 4.

Your corrections will be reviewed and incorporated in the next issue of our repair manual.

Item no. of repair manual Page Current text Correct text

Additional suggestions, requests or comments on our Repair Manuals (in German or English):

Name mechanic/shop foreman Company/work shop

GENERAL INFORMATION

Repair manual KTM 450/505 SX-F Art.-Nr. 3.206.029-E

2-1

CHANGING THE COOLING LIQUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

CHECKING THE COOLING LIQUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

CHANGING THE ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

CHANGING THE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

CHECKING THE ENGINE OIL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

ENGINE OIL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

CHECKING THE OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

CHECKING THE OIL LEVEL OF THE HYDRAULIC CLUTCH . . . . . . . . . . . . . . . . . . .2-5

BLEEDING OF THE HYDRAULIC CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

ADJUSTING THE THROTTLE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

CHANGING THE FRONT BRAKE FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

CHANGING THE REAR BRAKE FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

SPECIAL TOOLS - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

INDEX

Andere Handbücher für 450 SXS-F

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere KTM Motorrad Handbücher

KTM

KTM 990 Super Duke R EU 2013 Handbuch

KTM

KTM 390 Duke 2020 Handbuch

KTM

KTM 450 Rally Factory Replica Bedienungsanleitung

KTM

KTM Freeride 350 Bedienungsanleitung

KTM

KTM 990 Adventure USA 2010 Bedienungsanleitung

KTM

KTM 400 EXC FACTORY EDITION EU Betriebsanleitung

KTM

KTM 400 EXC FACTORY EDITION EU Bedienungsanleitung

KTM

KTM 350 EXC-F 2017 Handbuch

KTM

KTM 1290 Super Duke R AU 2015 Bedienungsanleitung

KTM

KTM 690 SUPERMOTO EU Packaging 5 2008 Handbuch

KTM

KTM 250 EXC Bedienungsanleitung

KTM

KTM 350 EXC-F EU 2018 Bedienungsanleitung

KTM

KTM 125 EXC 2016 Bedienungsanleitung

KTM

KTM 950 SUPERMOTO R Bedienungsanleitung

KTM

KTM 990 Adventure AUS/UK Bedienungsanleitung

KTM

KTM 790 Duke 2019 Bedienungsanleitung

KTM

KTM 990 Supermoto T EU 2013 Handbuch

KTM

KTM 50 SX 2012 Bedienungsanleitung

KTM

KTM 250 EXC EU Betriebsanleitung

KTM

KTM Freeride E-XC Bedienungsanleitung

KTM

KTM 640 DUKE II 2003 Bedienungsanleitung

KTM

KTM 125 EXC EU 2011 Handbuch

KTM

KTM 990 Supermoto R USA 2010 Bedienungsanleitung

KTM

KTM 450 EXC-F 2020 Handbuch

Beliebte Motorrad Handbücher anderer Marken

OHVALE

OHVALE GP-0 Stücklistenhandbuch

Yamaha

Yamaha Star XV19CTSZ 2009 Bedienungsanleitung

HYOSUNG

HYOSUNG ST7 Bedienungsanleitung

Husqvarna

Husqvarna FC 250 2016 Bedienungsanleitung

Ducati

Ducati SCRAMBLER 800 Gebrauchsanweisung

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Bedienungsanleitung

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Bedienungsanleitung

Yamaha

Yamaha 2006 YZF-R1V Bedienungsanleitung

Fantic

Fantic Enduro 125 Bedienungsanleitung

Ducati

Ducati Supersport 750 desmodue Bedienungsanleitung

MV Agusta

MV Agusta 2008 F4 312RR 1078 Gebrauchsanweisung

Yamaha

Yamaha XVS650A Bedienungsanleitung

Yamaha

Yamaha YZF-R6T(C) Handbuch

Ducati

Ducati 748 monoposto strada Bedienungsanleitung

ATK

ATK 1988 250 Bedienungsanleitung

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Bedienungsanleitung

Triumph

Triumph Thunderbird Bedienungsanleitung

Yamaha

Yamaha 2006 FJR1300A Bedienungsanleitung