KTM F5360R1 Bedienungsanleitung

OWNER'S MANUAL 2018

RC 390

Art. no. 3213777en

DEAR KTM CUSTOMER

*3213777en*

3213777en

01/2018

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art

sports motorcycle that will give you enormous pleasure if you service and maintain it properly.

We hope you enjoy riding this motorcycle!

Enter the serial numbers of your vehicle below.

Chassis number ( p. 26) Dealer's stamp

Engine number ( p. 27)

Key number ( p. 27)

The Owner's Manual contained the latest information for this model series at the time of going to print. However,

minor differences due to further developments in design cannot be ruled out completely.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete

technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice

and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular

model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,

misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the

regular scope of supply.

DEAR KTM CUSTOMER

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assur-

ance processes that lead to the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

RC 390 EU (F5303R1, F5303R2)

RC 390 R EU (F5303R9)

RC 390 AU (F5360R1)

RC 390 JP (F5386R1)

RC 390 AR (F5342R1)

RC 390 CN (F5387R2)

RC 390 CO (F5341R1)

RC 390 MY (F5389R1)

RC 390 PH (F5382R1)

RC 390 TH (F5383R1)

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION ...................... 9

1.1 Symbols used .................................... 9

1.2 Formats used................................... 10

2 SAFETY ADVICE.......................................... 11

2.1 Use definition –intended use............ 11

2.2 Misuse............................................ 11

2.3 Safety advice................................... 12

2.4 Degrees of risk and symbols .............. 13

2.5 Tampering warning........................... 13

2.6 Safe operation ................................. 14

2.7 Protective clothing ........................... 15

2.8 Work rules....................................... 16

2.9 Environment.................................... 16

2.10 Owner's Manual ............................... 17

3 IMPORTANT NOTES.................................... 18

3.1 Manufacturer and implied warranty.... 18

3.2 Operating and auxiliary substances .... 18

3.3 Spare parts, accessories ................... 18

3.4 Service ........................................... 19

3.5 Figures ........................................... 19

3.6 Customer service.............................. 19

4 VIEW OF VEHICLE ...................................... 22

4.1 View of vehicle, front left (example) ... 22

4.2 View of vehicle, rear right

(example)........................................ 24

5 SERIAL NUMBERS ..................................... 26

5.1 Chassis number ............................... 26

5.2 Type label ....................................... 26

5.3 Engine number ................................ 27

5.4 Key number..................................... 27

6 CONTROLS................................................. 28

6.1 Clutch lever..................................... 28

6.2 Hand brake lever.............................. 29

6.3 Throttle grip .................................... 30

6.4 Horn button..................................... 30

6.5 Light switch .................................... 31

6.6 High beam flasher button ................. 31

6.7 Turn signal switch............................ 32

6.8 Emergency OFF switch ..................... 33

6.9 Electric starter button....................... 33

6.10 Ignition/steering lock........................ 34

6.11 Locking the steering......................... 35

6.12 Unlocking the steering...................... 36

6.13 Opening the filler cap....................... 36

TABLE OF CONTENTS

6.14 Closing the filler cap ........................ 38

6.15 Seat lock......................................... 39

6.16 Tool set........................................... 39

6.17 Grab handles ................................... 40

6.18 Passenger foot pegs ......................... 40

6.19 Shift lever ....................................... 41

6.20 Foot brake lever ............................... 42

6.21 Side stand....................................... 42

7 ERGONOMICS ............................................ 44

7.1 Adjusting the basic position of the

hand brake lever .............................. 44

7.2 Adjusting the basic position of the

clutch lever ..................................... 45

7.3 Adjusting the shift lever.................... 46

8 COMBINATION INSTRUMENT ..................... 48

8.1 Combination instrument ................... 48

8.2 Activation and test ........................... 49

8.3 Warning notes.................................. 50

8.4 Indicator lamps................................ 55

8.5 Shift warning light ........................... 57

8.6 Display ........................................... 59

8.7 Fuel level display ............................. 60

8.8 Coolant temperature indicator ........... 61

8.9 Function buttons.............................. 62

8.10 TRIP F display................................. 63

8.11 Error display.................................... 64

8.12 ODO display .................................... 65

8.12.1 Fuel Range.................................. 65

8.12.2 Service ....................................... 66

8.12.3 Actual F.C................................... 67

8.13 TRIP 1 display................................. 68

8.13.1 Time Trip 1................................. 68

8.13.2 Average Speed Trip1.................... 69

8.13.3 Avg F.C. Trip 1 ............................ 70

8.14 TRIP 2 display................................. 71

8.14.1 Time Trip 2................................. 71

8.14.2 Average Speed Trip2.................... 72

8.14.3 Avg F.C. Trip 2 ............................ 73

8.15 Setting the units.............................. 73

8.16 Setting the clock.............................. 75

8.17 Adjusting the shift speed RPM1 ........ 76

8.18 Adjusting the shift speed RPM2 ........ 77

9 PREPARING FOR USE................................. 79

9.1 Advice on preparing for first use ........ 79

9.2 Running in the engine ...................... 81

9.3 Loading the vehicle.......................... 81

TABLE OF CONTENTS

10 RIDING INSTRUCTIONS.............................. 84

10.1 Checks and maintenance measures

when preparing for use ..................... 84

10.2 Starting........................................... 85

10.3 Starting off...................................... 87

10.4 Shifting, riding ................................ 88

10.5 Applying the brakes.......................... 92

10.6 Stopping, parking............................. 94

10.7 Transport ........................................ 96

10.8 Refueling ........................................ 97

11 SERVICE SCHEDULE ................................ 100

11.1 Additional information.................... 100

11.2 Required work ............................... 100

11.3 Recommended work ....................... 103

12 TUNING THE CHASSIS ............................. 104

12.1 Adjusting the compression

damping of the fork (RC 390

R EU) ........................................... 104

12.2 Adjusting the rebound damping of

the fork (RC 390 R EU).................. 105

12.3 Adjusting the spring preload of the

shock absorber ........................... 106

12.4 Compression damping of the shock

absorber (RC 390 R EU)................. 107

12.5 Adjusting the high-speed

compression damping of the shock

absorber (RC 390 R EU)................. 108

12.6 Adjusting the low-speed

compression damping of the shock

absorber (RC 390 R EU)................. 109

12.7 Adjusting the rebound damping

of the shock absorber (RC 390

R EU) ........................................... 111

13 SERVICE WORK ON THE CHASSIS............. 112

13.1 Raising the motorcycle with the

rear lifting gear .............................. 112

13.2 Removing the rear of the

motorcycle from the lifting gear....... 112

13.3 Lifting the motorcycle with the

front lifting gear............................. 113

13.4 Taking the motorcycle off the front

lifting gear .................................... 115

13.5 Cleaning the dust boots of the fork

legs .............................................. 116

13.6 Removing the front rider's seat........ 118

13.7 Mounting the front rider's seat......... 119

13.8 Removing the passenger seat .......... 119

TABLE OF CONTENTS

13.9 Mounting the passenger seat........... 120

13.10 Checking for chain dirt

accumulation................................. 122

13.11 Cleaning the chain ......................... 122

13.12 Checking the chain tension ............. 124

13.13 Adjusting the chain tension............. 126

13.14 Checking the chain, rear sprocket,

and engine sprocket ....................... 128

13.15 Removing the battery cover ............. 130

13.16 Mounting the battery cover.............. 132

13.17 Removing the front spoiler .............. 133

13.18 Fitting front spoiler ........................ 134

13.19 Removing the left side cover ........ 136

13.20 Installing the left side cover ........ 137

13.21 Removing the right side cover ...... 139

13.22 Installing the right side cover ....... 140

14 BRAKE SYSTEM ....................................... 141

14.1 Antilock brake system (ABS) ........... 141

14.2 Checking the brake discs ................ 143

14.3 Checking the brake fluid level of

the front brake............................... 145

14.4 Adding front brake fluid .............. 146

14.5 Checking the front brake linings ...... 149

14.6 Checking the rear brake fluid

level ............................................. 150

14.7 Adding rear brake fluid ............... 151

14.8 Checking the rear brake linings ....... 154

14.9 Checking the free travel of foot

brake lever .................................... 155

14.10 Adjusting the free travel of the foot

brake lever ................................. 157

15 WHEELS, TIRES ....................................... 159

15.1 Removing the front wheel ............ 159

15.2 Installing the front wheel ............ 160

15.3 Removing the rear wheel ............. 162

15.4 Installing the rear wheel .............. 164

15.5 Checking the rear hub rubber

dampers .................................... 166

15.6 Checking the tire condition ............. 168

15.7 Checking the tire air pressure.......... 170

16 ELECTRICAL SYSTEM ............................... 172

16.1 Removing the battery .................. 172

16.2 Installing the battery ................... 174

16.3 Recharging the battery ................ 175

16.4 Changing the ABS fuses ................. 178

16.5 Changing the fuses of individual

power consumers ........................... 181

16.6 Changing the low beam bulb ........... 184

16.7 Changing the high beam bulb.......... 186

TABLE OF CONTENTS

16.8 Checking the low beam headlight

adjustment.................................... 188

16.9 Checking the high beam headlight

adjustment.................................... 190

16.10 Adjusting the headlight range of

the low beam................................. 191

16.11 Adjusting the headlight range of

the high beam ............................... 192

16.12 Diagnostics connector .................... 193

16.13 Front ACC1 and ACC2 .................... 193

17 COOLING SYSTEM .................................... 194

17.1 Cooling system .............................. 194

17.2 Checking the coolant level in the

compensating tank......................... 196

17.3 Checking the antifreeze and

coolant level.................................. 198

17.4 Correcting the coolant level in the

compensating tank......................... 201

17.5 Draining the coolant ................... 202

17.6 Filling/bleeding the cooling

system ...................................... 204

17.7 Changing the coolant...................... 207

18 TUNING THE ENGINE............................... 211

18.1 Checking the clutch lever play......... 211

18.2 Adjusting play in the clutch

lever .......................................... 213

19 SERVICE WORK ON THE ENGINE .............. 215

19.1 Checking the engine oil level........... 215

19.2 Changing the engine oil and oil

filter, cleaning the oil screens ...... 216

19.3 Adding engine oil........................... 220

20 CLEANING, CARE ..................................... 222

20.1 Cleaning the motorcycle ................. 222

20.2 Checks and maintenance steps for

winter operation............................. 225

21 STORAGE................................................. 227

21.1 Storage ......................................... 227

21.2 Preparing for use after storage......... 229

22 TROUBLESHOOTING ................................ 230

23 TECHNICAL DATA..................................... 233

23.1 Engine .......................................... 233

23.2 Engine tightening torques ............... 234

23.3 Capacities ..................................... 238

23.3.1 Engine oil ................................. 238

23.3.2 Coolant ..................................... 238

TABLE OF CONTENTS

23.3.3 Fuel ......................................... 239

23.4 Chassis ......................................... 239

23.5 Electrical system............................ 241

23.6 Tires............................................. 242

23.7 Fork.............................................. 242

23.7.1 All standard models ................... 242

23.7.2 RC 390 R EU............................ 242

23.8 Shock absorber.............................. 243

23.8.1 All standard models ................... 243

23.8.2 RC 390 R EU............................ 244

23.9 Chassis tightening torques .............. 245

24 SUBSTANCES .......................................... 251

25 AUXILIARY SUBSTANCES ......................... 255

26 STANDARDS ............................................ 257

27 INDEX OF SPECIAL TERMS ....................... 258

28 LIST OF ABBREVIATIONS.......................... 259

29 LIST OF SYMBOLS.................................... 260

29.1 Yellow and orange symbols.............. 260

29.2 Green and blue symbols.................. 260

INDEX ............................................................. 261

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