KUHN TKS Bedienungsanleitung

TKS User’s manual

988924FeedMixer EN, V1.8X, 2018-04

User’s manual

TKS

Controller

Program version: V1.8X

TKS User’s manual

We,

T. Kverneland & Sønner AS,

Kvernelandsvegen 100

N-4355 Kverneland

Norway

declare that the product:

TKS Kuhn - FeedMixer

has been built in conformity with the Machine Directive and meets the relevant fundamental health

and safety requirements.

Kverneland, 2 May 2018

Tønnes Helge Kverneland

General Manager

Enter the serial number

of the machine here :

T. Kverneland & Sønner AS, manufacturer of agricultural products, reserves the right

to change the design and/ or speciﬁ cation of its products without prior warning.

This does not imply any obligation to modify previously supplied machines.

1 General safety instructions

1.1 CE - Declaration of conformity

TKS User’s manual

1.2 Guarantee

This TKS product is guaranteed against manufacturing and material defects for one year.

If the owner wishes a defect to be covered by the product guarantee, he or his representative must

inform the dealer of this when ordering parts and/ or repairs. Claims must be reported within the

guarantee period.

The dealer must complete a claims form for each case covered by a guarantee and send it to TKS

or TKS’s distributor/ importer within the 10th of the month following the one in which the defect was

reported.

The defective parts shall be marked with the claim number and be kept for up to 6 months so that

TKS or TKS’s distributor/ importer can inspect them.

Since TKS products are used outside the manufacturer’s control, we can only guarantee the

product quality, and not that it will perform its function, nor are we liable for any consequential

damage.

The guarantee is not valid if:

a) third party spare parts are used, or the product is repaired or altered without the

approval of TKS

b) the operating and servicing instructions have not been followed.

c) the machine has been used for other purposes than those for which it is designed.

The guarantee does not cover damage due to normal wear and tear.

Oﬃ cial safety regulations specify requirements that apply to the users/ owners and manufacturers

of this machine, relating to the careful review of safety hazards that may arise when this type of

machine is used correctly. Therefore, TKS and our importer/ distributor are not responsible for the

functioning of components that are not shown in the spare parts catalogue for this product.

TKS reserves the right to change the design of the product without this implying any obligations in

relation to previously supplied machines.

NB! It must be possible to identify all enquiries relating to this product by the product’s serial

number; see page 7 on Machine identiﬁ cation.

TKS User’s manual

Content

1 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 USING THE SCREEN AND PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 CE - Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Machine identiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5.1 General safety instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5.2 Additional safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.5.3 The control cabinet must be secured with padlock. . . . . . . . . . . . . . . . . . . . . . 11

2 Using the screen and PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.2 Numeric keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Selecting a value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.4 On / oﬀ key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TKS User’s manual

3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Activate FeedMixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.1 Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.2 Perform a mixing operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.3 Perform a feedout operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.4 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.5 Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.6 Recipe ﬁ lling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.3 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.3.1 Settings for mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3.3.2 Settings for feedout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.3.3 Settings for activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.3.4 Settings for ﬁ lling sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.5 Automatic ﬁ lling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.6 Settings options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.7 Door settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.8 Weigt settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3.9 Maintenance / Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.10 Feedout timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.3.11 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5 Doors 2 and 3 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

TKS User’s manual

1.3 Introduction

Congratulations on buying your new TKS product. You have chosen a functional, high quality

product. A network of helpful dealers will be able to advise you on its use, as well as provide

servicing and spare parts.

All TKS products are designed, tested and built in close cooperation with farmers and machine

workshops to ensure optimal eﬃ ciency and reliability.

Please read this instruction manual carefully and familiarise yourself with the machine‘s manner

of operation before starting to use it. There are many conditions and variables that can aﬀ ect the

machine’s functionality and manner of operation. It is therefore vital that you consider all known

conditions and adapt usage according to these. A good understanding of the machine‘s manner of

operation and performance, together with a high degree of knowledge with regard to feeding and

feed types/consistencies will ensure the best possible result. The machine is a highly advanced

feed robot that operates without the need for supervision and must be used in accordance with the

applicable instructions from the manufacturer and other regulations in force at any given time.

By being thorough and making the necessary adaptations to local conditions, you will ensure the

best possible results.

Yours faithfully

T. Kverneland & Sønner AS

T. Kverneland & Sønner AS,

Kvernelandsvegen 100

N-4355 Kverneland

Norway

www.tks-as.no

e-post : [email protected]

Phone : + 47 51 77 05 00

Fax : + 47 51 48 72 28

ICM_02

TKS User’s manual

1.4 Machine identiﬁcation

The machine’s serial number and the address of the manufacturer are written on the machine.

See the illustration on this page.

Please use the information on the name plate when making any enquiries about spare parts or

servicing.

This product is CE marked. This mark, along with the associated written EU conﬁ rmation, means

that the product fulﬁ ls current health and safety requirements, and complies with the following

directives.

TKS User’s manual

1.5

Safety Please pay particular attention to this symbol. It

designates a safety risk, and describes

precautions that must be taken to avoid

accidents. The control cabinet must be powered

oﬀ and locked with padlock when maintenance

is performed.

Before operating, adjusting or repairing the

machine, the user, technician or owner should

familiarise himself with the safety instructions

contained in this installation manual.

Pay attention and be careful when handling

agricultural machinery. Read and take note of

the safety instructions in this manual.

Safety at work is your responsibility!

Please read and understand these general

safety instructions.

1.5.1

General safety

instructions

In order to be able to load the bale into the

hopper, the machine must be open.

This means that people may come into contact

with moving parts if they are standing in the

immediate vicinity of the machine while it is in

use.

Warning! Once the auger is running, never

lean over the top edge of FeedMixer or enter

the hopper when the machine is operating.

If the machine is placed in a sunken ﬂ oor,

the distance from the ﬂ oor to the top of

FeedMixer must not be less than 1.5 m.

It is a conditional requirement of using the

machine that no one must be in the immediate

vicinity of the machine during use.

In addition, in terms of machine type,

FeedMixer is of conventional agricultural design

and, from a safety perspective, the solutions

choosen are considered to be on a par with or

superior to existing products on the market.

Use of the machine

The machine must only be used for the purpose

for which it is designed.

Operating

The machine operator must remain at the end

of the machine where the control box and the

associated operating panel are mounted.

Supervision

The owner/operator must ensure that the area

is suﬃ ciently signposted and that there is no

unauthorised access.

TKS User’s manual

Automation

The machine is equipped with devices to automate the entire operation or select parts of the

operation for this purpose. The machine can operate based on a preset schedule set in the

software by the operator, and start at certain times without human presence.

The area in which the machine is operating

Must be physically sealed oﬀ or locked to prevent danger to humans or animals.

The machine’s method of operation

The operator must familiarise himself with the machine’s method of operation and function so

that the machine can be used in a safe and appropriate manner.

Keep a safe distance

Humans and animals must be kept away from the machine when it is in operation.

Keep your distance from working, rotating and moving parts.

Think safety at work

Never climb on the machine while it is operating. When performing maintenance, the power supply

must be disconnected

Warning – audio and illuminated

indicator

The control system (software) has been updated for safe start-up. A built-in buzzer sounds for

30 seconds before start-up of the machine. This audio signal is accompanied by a light signal that

ﬂ ashes during the entire period of operation.

Protective guards

Check that all guards are in place and installed correctly. Do not start the machine until this has

been done. Damaged guards must be repaired or replaced immediately.

Spare parts

For safety reasons we recommend that you only use original spare parts. The use of third-party

spares invalidates the product guarantee.

Maintenance

Ensure that the machine is properly maintained and is kept in good condition. Never attempt to

change the mechanical workings of the machine.

Control panel

The power supply must be cut oﬀ before opening the panel.

TKS User’s manual

1.5.2

Additional safety

instructions

The machine is marked with a warning

signs. If these signs are damaged, they must

be replaced.

Warning sign UH220532 (Fig. 1)

Be careful! Ensure that you read and

understand the instruction manual before using

the machine, and before making any

adjustments or performing any maintenance.

Warning sign UH220536 (Fig. 2)

Risk of crushing hand.

Keep away from the counter knives.

Warning sign 988346 (Fig. 3)

The main power switch must be secured by a

padlock.

Work should only be performed by

authorised personnel.

Warning sign UH220534 (Fig. 4)

Disconnect all electrical connections before

carrying out welding work or maintenance.

Fig. 2

Fig. 1

Fig. 4

Fig. 3

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