Kusam-meco KM-CAL-805 Installationshandbuch

All Specifications are subject to change without prior notice.

LOOP CALIBRATOR

Preliminary Data

An ISO 9001:2008 Company

G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400 015. INDIA.

Sales Direct.: 022-24156638, Tel. : 022-24124540, 24181649, Fax : 022-24149659

Email : [email protected], Website : www.kusamelectrical.com

An ISO 9001:2008 Company

Chhaya com/D/chhaya/my documents/chhaya/backup/catlog/New catlog/2015 new arrival catalogs/KM-CAL-805.cdr

Model KM-CAL-805

ELECTRICAL SPECIFICATIONS - KM-CAL-805

í Basic Accuracy : ± 0.05%

í Display : 4 Digit LCD display.

í Max. Allowable Voltage : 30V..

í Operating Temperature Range : 0 ~ 50°C.

Humidity range : £ 80% RH

í Storage Temperature Range : £ -10°C ~ 50°C

Humidity range : £ 90% RH

GENERAL SPECIFICATIONS

í Temperature Coefficient : 0.1 x (designated Accuracy) % /

°C (5°C ~ 18°C, 28°C ~ 40°C)

í Power Consumption : about 400mA / 3V in condition of

10mA with

í Dimension : 180 (L) x 90 (W) x 47 (D) mm (with holster)

í Weight : About 500g

í Power : 1.5V x 2 alkaline batteries.

1kW load.

ACCESSORIES :

User Manual, Test lead CF-36, (Clips for probe),

Holster & Carrying case.

SAFETY :

Complies with IEC1010 (safety standard issued

by International Electrician Committee)

NEW

OUTPUT FUNCTION

Output Output Range

Range

20 mA 0.000 ~ 22.000mA

DC Current

-20 mA 0.000 ~ -22.000mA

Simu-transmitter

(absorption

Current)

24 V

Loop Power

Accuracy

Resolution

0.001mA ± 0.05% set value + 4mA

0.001mA

± 10%

Remarks

Max. load 1KW at 20mA

Note:

power supply range :

5 ~ 25VDC

Max. Output current

upto 25mA

± 0.05% set value + 4mA

INPUT FUNCTION

Input Output Range

Range

28 V -0.200 ~ 28.000V

Voltage

20 mA -1.000 ~ 22.000mA

Loop Current

Accuracy

Resolution

1mV ± 0.02% reading ± 2mV

0.001mA

Remarks

Input Resistance about

1MW

Resistance about 20W

Providing 24V

Loop Power

± 0.02% reading ± 4mA

Current

20 mA 0.001mA0.000 ~ 22.000mA ± 0.02% reading ± 4mA

®®

AN ISO 9001:2008 COMPANY

MODEL - KM -CAL 805

OPERATION MANUAL

G 17, Bharat Industrial Estate, T. J. Road,

Sewree (W), Mumbai - 400 015. INDIA.

Sales Direct : (022) 24156638

Tel. : (022) 24124540, 24181649. Fax : (022) 24149659

Email : [email protected]

Website : www.kusamelectrical.com

www.kusam-meco.co.in

LIST OF PRODUCTS

¬Digital Multimeter ¬Digital AC & AC/DC Clampmeter

¬AC Clamp Adaptor ¬AC/DC Current Adaptor

¬Thermo Anemometer ¬Thermo Hygrometer

¬Distance Meter ¬Digital Lux Meter

¬Network Cable Tester ¬Power Factor Regulator

¬Earth Resistance Tester ¬Digital Panel Meters

¬DC Power Supplies ¬High Voltage Detector

¬Calibrators ¬Gas Analysers

¬Frequency Counter ¬Function Generator

¬Phasing Sticks ¬Battery Tester

¬Waterproof Pen Testers ¬Solar Power Meter

¬EMF Detector

¬Wood, Paper & Grain Moisture Meter

¬Transistorised Electronic Analog & Digital Insulation

Resistance Testers(upto 10 KV)

¬Digital Sound Level Meter & Sound Level Calibrator

¬Digital contact & Non-contact Type Tachometer

¬Digital Non-contact (infrared) Thermometer

¬Maximum Demand Controller/Digital Power Meter

¬Digital Hand Held Temperature Indicators

LOOP

CALIBRATOR

® ®

WARRANTY

Our company warrants to the original purchase that each product it

manufactures will be free from defects in material and workmanship

under normal use and service for a period of one year from date of

purchase. Our company’s warranty dies not apply to fuses, test leads

or any product which, in our company’s opiron, has been misused,

altered, or damaged by accident or abnormal conditions of operation

or handling.

To obtain warranty warranty service, contact your nearest Service

Center (or send the product, with a description of the difficulty, and

postage prepaid, to the nearest Service Center). Our company

assumes no risk for the damage in transit.

Our Company will,at its option, repair or replace the defective product

free of charge or refund your purchase price.However, if our

company determines that the failure was caused by misuse,

alterations, accident or abnormal condition of operation or handing,

you will be billed for the repair and the repaired product will be

returned to you transportation prepaid,

SHIPPING TO MANUFACTURER FOR REPAIR ORADJUSTMENT

All shipment of company’s instruments should be madw via United

Parcel Service or”Best Way” prepaid. The instrument should be

shipped in the original carton; or if it is not available, use any suitable

container that is rigid and of adeqate size. If a substitute container is

used, the instrument should be wrapped in paper and surrounded

with at least four inches of excelsior or similar shock-absorbing

material.

TABLE OF CONTENTS

TITLE PAGE NO.

I. Safaety Information ....................

II. Instrument Panel Layout and Functions..

III. Instrument Maintenance...........................

IV. Power on / off of Instrument....................

V. Output from Instrument...........................

VI. ...........................

VII. Performance Index....................................

VIII. Notice of the Manual................................. 18-23

IX. Warranty..................................................... 25

................

Instrument Measurement

IX. Test certificate............................................ 24

2-3

4-5

6-7

8-11

12-15

16-17

Section One Safety Information

To ensure the safety operation, the following signs are used only

as specified in this operation instruction:

Warning A warming shows that if the operation does not

comply with the following correct instruction is

possible to bring hazards to the user or cause

damage to the instrument in use, The warming

also point out how to avoid the accidents.

Caution A caution shows that if the operation does not

comply with the following correct instruction, it is

possible to cause damage to the instrument, it is

possible to cause damage to the instrument in

use. The caution also points out how to avoid mal-

operation.

Note A note serves as a sign to remind the user that

is must understand the correct operation of the

instrument and its characteristics.

To prevent the user and the Instrument from any electric shock

and other hazards, it is necessary to observe the following

regulation.

Warning

• It is not allowed to operate the Instrument the working field

where there exists flammable gas or explosive gas or vapor,

It is very gangrenous to operate the instrument in such a

surrounding.

between any terminal and earth ground.

Caution

• No one is allowed to remove the spit case of the Instrument

except professionals.

• Periodically wipe the case with a damp cloth and detergent do

not use any corrosive solvents.

Note

• To keep the Instrument in a designed accuracy, it needs warming

up 5 minutes before it is put into operation.

• If any user requires a higher accuracy of the calibrator, he or she is

requested to make contact with the manufacturer or our product

distributors.

Section Two Instrument Panel Layout and Functions

Iustration of LCD Display Area

OUTPUT : Press the key (OUTPUT / IN / SW ) when the symbol

OUTPUT appears. it denotes that the Instrument is in

a state of output.

INPUT : Press the key (OUTPUT / IN / SW) when the symbol

INPUT appears, it denotes that the Instrument is in a

state of input.

CAL : When the symbol CAL appears, denotes that the

Instrument is in a state of calibration.

0 FS : When the symbol ‘O’ OR ‘FS’ appears during the

calibration, it denotes that the zero point or the full scale

point is being calibrated.

: When this symbol appears, it denotes that the battery is

nearly used up and needs replacing.

: When this symbol appears, it denotes that the output digits

need setting

Note

V. mA . % : These symbols denote the units of both present input

and output values.

ON OFF : These symbols denote the turn- on or turn-off of any

input / output signals.

---- : These symbols denote the high and low speed auto-ramp,

auto-step ramp.

Section Three Instrument Maintenance

This section provides some basic maintenance procedures.

Repair calibration, and servicing not covered in this manual must

be performed by qualified personnel For maintenance procedures

not described in this manual, contact a Service Center.

General Maintenance

Periodically wipe the case with a damp cloth and detergent; do

not use abrasives or solvents.

• Take out the batteries if the Instrument will not be used for a

long time.

• Dirt or moisture in the terminals can affect readings.

Clean the terminals as follows:

1) Turn the Instrument off and remove all test lead.

2) Shake out any dirt that may be in terminals.

3) Soak a new swab with alcohol. Clean each terminal with the

swab.

Replacing the Batteries

This Instrument is powered by two AA batteries (IECLR6)

Warning

To avoid electrical shock or personal injury:

• Remove Test Leads from the Instrument before opening the

battery door.

• Close and latch the Battery Cover before using the meter.

Note

• The new and old Batteries cannot be mixed.

• Make sure the battery’s odes are in accordance with the marks

illustrated in battery pool when replacing them.

• Take out the batteries if the meter will not be used for a long

time.

• Dispose the old batteries in accordance with the local law.

Replace the batteries as follows. (See Figure 3-1):

1) Turn off the Instrument and remove all test Leads from the

Terminals;

2) Take off the protector of the Instrument; remove the battery

cover by using a standard-blade screwdriver to turn the battery

case;

3) Replace with two new batteries;

4) Reinstall the battery case and tighten screws.

Figure 3-1 Replacing batteries

Replacing Fuse

Warning

To avoid personnel injury or damage to the meter, use only the

specified fuse. the specification is 63mA 250V fast-melt.

Replace the fuse as follows (Refer to Figure 3-2 if necessary):

1) Remove the test leads from the meter and turn the meter OFF;

2) Take off the protector of the meter, remove the four screws by

using a standard-blade screwdriver, and then take off the

cover;

3) Replace the blown fuse(s);

4) Reinstall the cover;

5) Reinstall the meter’s protector.

Figure 3-2 Replacing fuse

Section Four Power-on/off of Instrument power on/off

Press the power key to turn on the power supply of the Instrument.

When the power is turned on, the Instrument start to make self-

dignosis internally and the full screen is in display. After this,

appropriate operation should be carried out.

Then repress it to hold it in one second and the power will be off.

Note

To ensure correct operation of the Instrument, it is recommended

to turn off the power pausing 5 seconds and then restart the

Instrument.

Automatic Power-off

The factory default setting is that the Instrument will cut off the

power automatically if no operation applied to the Instrument within

15 minutes.

Users can decide whether they want to use this function or

not.(See Section 7 for inference)

Section Five Output from Instrument

The Instrument produces the DC current from its appropriate

output terminal (OUTPUT) set by the user or simulating a

transmitter.

Caution

Do not apply voltage to the output terminal during the operation. if

any improper voltage is applied to the output terminal. it will cause

damage to the internal circuit.

Output Operation Procedure

Function

Operation

Operation Display Setting Range

DCI

20mA

00.000mA

-025.00

ma%

00.000~22.000

-025.00~110.50

mA%

Current Output

1) Insert one end of the test leads to the + mA - output jack

(OUTPUT) of the Instrument and connect the other end with the

input of the user’s Instrument as shown in Figure 5-1:

2) Press the key (OUTPUT/IN) , and OUTPUT appears in the

display. it denotes that the Instrument is in an output state;

3) Press the key (mA%/V) ,to select the output to be set in ‘mA”

OR % and then the unit mA or mA% appears, in which 0%

denotes 4mA; 100% denotes 20mA;

Figure 5-1

4) Press the key ( ) / ( ) to select the set digits of the output;

5) Press the key ( ) / ( ) to change the value of the set digits.

the value can do carry or number decrement automatically.

Hold the pressed key in one second and the numerical value

will keep varying.

25% Step Current Output

1) Connect to the Instrument as shown in Figure 5-1;

2) When the key (OUTPUT) is pressed, the OUTPUT appears in

the LCD, it denotes the Instrument is in an output state.

3) Press the key (25%RAMP) and th symbols ‘ ’ and ‘ ’ will

appear.

4) Press the key (mA% / V) to select the output to be set in mA or

% and then the unit ‘mA’ or ‘mA%’ appears;

5) Press the key ( ) / ( ) to change the output in a value of 25%,

in which 0% denotes 4mA and 100% denotes 20mA;

6) Repress the key (25%/RAMP) so as to exit the step current

output.

Current Output Set for Zero Point & Full Scale

1) Connect to the Instrument as shown in Figure 5-1;

2) When the (OUTPUT/IN) key is pressed the OUTPUT appears in

the LCD, it denotes the Instrument is in an output state;

3) Press the key (100%/START) and the symbols ‘ ’ ‘ ’ ‘0’ ’FS’

will appear in the display;

® ®

10 11

4) Press the key ( ) to be set to 100% and the current output will

be 20mA Press the key ( ) to be set to 0% and the current

output will be 4mA.

5) Repress the key (100%/START) so as to exit the step current

output.

Auto-ramp Output

1) Connect as shown in Figure5-1;

2) When the key (OUTPUT) is pressed the OUTPUT appears in

the LCD, it denotes the Instrument is in an output state;

3) When the key (STEP/AUTO) is pressed, the symbols ‘OUTPUT’

OFF’ ‘ S’along with ‘4mA’ appear in the LCD. If so,it denotes that

the Instrument is getting into the mode of RAMP;

4) Repress the key (25%/RAMP) again so as to change the type of

the output ramp, which finds itself in the lower left of the LCD.

The type appears with ‘ s’ ‘ ’ ‘ F’. in proper order. These

symbols denote a low speed ramp and a high speed ramp

respectively. The former is set to a cycle up to 60S and the latter is

up to 30S, while the auto-stair step ramp pauses 5 seconds at

each step;

5) Press the key (100%/START) to start the output of the set

waveform when the symbol ‘ON’ appears, Now repress the key

(100%/START) again and the output will pause on a current value

and the symbol ‘OFF’ will appear. Then press the same key again

and output will continue to do the set steps from the pause value.

When the symbol ‘OFF’ appears, press any one of the keys ( ) ,

( ) , ( ) , ( ) so as to bring the output back to the 0% Then the

value of 4mA appears in the display.

Simulating Transmitter Output (XMT)

1) Insert one end of the test lead to the ‘XMT’ output jack of the

Instrument and connect the other end with the input terminal of

the user’s device as shown in the Figure 5-2;

2) The key-operation is the same as that of the current output.

Note

• Range of power supply 5 to 25VDC.

• Usage : during the operation of the current output, use the

external 24VDC power supply in a mode of connecting

a transmitter, thus being able to prolong the working life

of the battery.

Figure 5-2

® ®

OMH

100mV

400W

4000W

Max, output

current+2mA

-100.00~1100.00mV

0.0~400.0W

0.0~4000.0W

0.1mV

0.1W

0.05%+0.3mV

0.05%+0.2W

0.05%+2W

+0.5~+3mA

Note 1,Note2

+0.05~+0.3mA

Note 1,Note2

Section Six Instrument Measurement

Warning

During the operation, never apply more than 30V between

any two terminals, or between any terminal and earth ground.

Any voltage more than 30V will not only do damage to the

Instrument but also lead to possible personal injury.

Caution

• During the operation, never apply more than 30V between any

two terminal, or between any terminal and earth ground. Any

voltage more than 30V will not only do damage to the Instrument.

but also lead to possible personal injury.

• When connecting to the Instrument, the power supply of the

device under test should be cut off. Otherwise, any connection

with a device without cutting off its power supply will cause

possible damage to the Instrument.

Input Operation Procedure

Function

Operation

Operation Display Measurement

Range

DCI

20mA

00.000mA

-025.00 mA%

0.000 V

-1.000~22.000

-31.25~112.50

mA%

-0.2000~28.000 v

DCV

28 V

20mA

Measuring DC Current

1) Insert one end of the test lead into the mA jack of the

Instrument (INPUT) terminal and connect the other end to the

output of the user’s device as shown in Figure 5-3;

2) Press the key (OUTPUT / IN), the LCD displays ‘INPUT’ and it

denotes that the Instrument is in an input state.

3) Press the key (mA%/V) to select the input to be set in ‘mA’ or

‘mA%’ and the LCD displays unit ‘mA’ or ‘mA %’in which the

value of 0% denotes 4mA and the value of 100% denotes

20mA.

4) The Instrument starts measurement, and the LCD displays ‘ON’

and the measured result simultaneously.

5) The refreshing rate of ,measurement result is twice every

second. And the LCD displays ‘OL’ if the measured value

exceeds the measuring range.

Figure 5-3

® ®

Providing 24V Power Supply for Measuring Loop Current

Insert the test lead into the +LOOP and mA input jacks of the

input terminal (INPUT) of the Instrument as shown in Figure5-5:

The key operation is the same as that of measuring the DC

current.

Section Seven Setting Function

Fulfilling of the following operation will change the auto-power-off

function of the Instrument.

In power-off state, press the keys (mA%/V)and (power)

simultaneously to power on, and release the (mA%/V) key only after

the LCD displays all the contents. The Instrument enters into the

calibration mode. and the symbols ’AP-XX’ appear in the LCD.

Press the key ( ) / ( ) and when the LCD displays ‘AP’- OF ‘ the

Instrument removes auto-power-off function; And when the LCD

displays ‘AP’- ON ‘ the Instrument removes auto-power-off function;

Measuring DC Voltage

1) Insert one end of the test lead into the V jack of the Instrument

(INPUT) terminal and connect the other end to the output of the

user’s device as shown in Figure5-4;

2) Press the key (OUTPUT / IN) the LCD displays INPUT , and it

denotes that the Instruments is in an input state.

3) Press the key (mA%V) to select V function, and the LCD

displays unit ‘V’

4) The Instrument start measurement, and the LCD displays ‘ON’

and the measured result simultaneously.

5) The refreshing rate of measurement result is twice every

second. And the LCD displays ‘OL’ if the measured value

exceeds the measuring range.

Figure 5-4

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