KVT FastSetM12 Bedienungsanleitung
KVT-Fastening, 8953 Dietikon
|
Tel.: 044 743 33 33
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Fax: 044 740 65 66
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www.kvt-fastening.ch
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Instruction Manual
Manuale istruzioni
FastSetM12
HYDRO-PNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO
M12 WITH STROKE AND PRESSURE ADJUSTMENT
RIVETTATRICE OLEOPNEUMATICA PER INSERTI DA M3 A
M12 CON REGOLAZIONE CORSA E PRESSIONE
STAMP OF THE AUTHORISED DEALER
TIMBRO DISTRIBUTORE AUTORIZZATO
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 101
WARNING!!!!!
FASTSETM12 COMES WITHOUT KITS.
KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO
THE USER NEEDS.
FEATURES
FASTSETM12 HAS BEEN DESIGNED AND TESTED TAKING INTO CONSIDERATION THE PROBLEMS OF
OPERATORS SO THAT ASSISTANCE IS VERY REDUCED.
1. Air piston return (without spring);
2. Power piston air outwardly, not through the piston;
3. Kit assembly with toothed ring nut (wrench is no more necessary);
4. Tie rods are now replaced by commercial screws;
5. Additional unscrewing in case the user rivet nuts, unintentionally, an unsuitable insert, or in case it
gets stuck due to an un-proper regulation.
6. One position trigger mechanism;
7. No adjustments are needed when there is a thickness change in materials;
8. No damages occurs to mandrel (or tie rod) if operations are repeated;
9. Lightweight;
10. Small dimensions;
11. Handiness.
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
102 www.kvt-fastening.ch
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 103
The tool comes with
PROTECTIVE COVER
(11).
Depending on the operating modes of the user, a
PROTECTION
COVER
(Code 4147200) has been projected in order to make to
tool quieter and with less air leakage. This particular item comes
only on request.
Remove the
PROTECTIVE COVER
(11) and
insert the
PROTECTIVE COVER
(Code
4147200).
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
104 www.kvt-fastening.ch
48
ITEMS ON REQUEST
FASTSETM12
COMES WITH A SMOOTH BOTTOM (REF. A);
YOU CAN ORDER SEPARATELY THE BOTTOM +
THE MALE EYEBOLT (KIT REF. (B),
CODE 4540500)
+ THE BALANCER KG. 2/3 (CODE 0523200)
MOTOR RUBBER PROTECTION COVER
(C
ODE
4796200)
(A)
(B)
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 105
FASTSETM12 COMES WITHOUT THE
ADJUSTABLE AIR SWITCH, WHICH IS
AVAILABLE ON REQUEST (CODE 4280600).
R
EF
. C
ODE
30B
Q.
TY
D
ESCRIPTION
Fig. 2.5 - A 4280600 1 C
OMPLETE ADJUSTABLE
AIR SWITCH KIT
1. 4280700 1 F
ILTER
2. 4280900 1 B
LOCK
3. 3542800 1 S
EAL WASHER
4. 4281100 1 S
PECIAL HEXAGONAL HEAD SCREW
K
IT
37
DEFLECTOR IS FITTED AS STANDARD ON THE TOOL
;
IF NECESSARY AN AIR ADJUSTABLE SPECIAL SWITCH
IS AVAILABLE ON REQUEST
(
CODE
4280600).
Cod. 4280600
1 2 3 4
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 107
CONTENTS
1 - GENERAL INFORMATION PAGE 109
1.1 ASSISTANCE
1.2 CERTIFICATION AND EC MARKING
1.3 WARRANTY
1.4 MANUAL STRUCTURE
1.4.1 PURPOSE AND CONTENTS
1.4.2 RECEIVERS
1.4.3 PLACING OF THE MANUAL
1.4.4 SYMBOLS USED
2 - TOOL DESCRIPTION PAGE 111
2.1 OPERATING SYSTEM
2.2 VIBRATION
2.3 NOISE LEVEL
2.4 TECHNICAL DATA
2.5 NOSE ASSEMBLIES AND STANDARD ACCESSORIES
2.5.1 ACCESSORIES ON REQUEST
2.5.1.1 FOR THREADED RIVET NUTS PLACING
2.5.1.1.1 KIT FOR THREADED RIVET NUTS M3
2.5.1.1.1.1 COMPOSITION KIT M3
2.5.1.1.2 KIT FOR THREADED RIVET NUTS M4
2.5.1.1.2.1 COMPOSITION KIT M4
2.5.1.1.3 KIT FOR THREADED RIVET NUTS M5
2.5.1.1.3.1 COMPOSITION KIT M5
2.5.1.1.4 KIT FOR THREADED RIVET NUTS M6
2.5.1.1.4.1 COMPOSITION KIT M6
2.5.1.1.5 KIT FOR THREADED RIVET NUTS M8
2.5.1.1.5.1 COMPOSITION KIT M8
2.5.1.1.6 KIT FOR THREADED RIVET NUTS M10
2.5.1.1.6.1 COMPOSITION KIT M10
2.5.1.1.7 KIT FOR THREADED RIVET NUTS M12
2.5.1.1.7.1 COMPOSITION KIT M12
2.5.1.1.8 AMERICAN UNC (INCHES) FLAT HEAD
WITH BUSH 1/2-13UNC
2.5.1.1.8.1 COMPOSITION KIT 1/2-13UNC
2.5.1.2 FOR MALE RIVET NUTS PLACING
2.5.1.2.1 KIT FOR MALE RIVET NUTS M4
2.5.1.2.1.1 COMPOSITION KIT M4
2.5.1.2.2 KIT FOR MALE RIVET NUTS M5
2.5.1.2.2.1 COMPOSITION KIT M5
2.5.1.2.3 KIT FOR MALE RIVET NUTS M6
2.5.1.2.3.1 COMPOSITION KIT M6
2.5.1.2.4 KIT FOR MALE RIVET NUTS M8
2.5.1.2.4.1 COMPOSITION KIT M8
2.5.1.2.5 KIT FOR MALE RIVET NUTS M10
2.5.1.2.5.1 COMPOSITION KIT M10
2.5.1.3 HEAD EXTENSIONS
3 - SPARE PARTS PAGE 130
3.1 SPARE PARTS
3.1.1 QUICK KIT COMPLETE WITH SPRING
3.1.1.1 QUICK KIT COMPLETE WITH SPRING
COMPOSITION
3.1.1.1.1 SPECIAL TOOTHED RING NUT FOR
SOCKET CAP SCREWM8.NO NEED FOR REDUCTION
(CODE 3472600) (OPTIONAL)
3.1.2 HIGH RESISTANCE SPECIAL KIT FOR M8 WITH
FIXED RING NUT
3.2 SPARE PARTS OF THE MOTOR UNIT (KIT 20)
3.2.1 COMPLETE MOTOR KIT CONSISTING OF 5 ITEMS
(CODE 4316600).
3.3 ORDERING SPARE PARTS
4 - SAFETY PAGE 134
4.1 GENERAL WARNINGS
4.2 INTENDED USE
4.3 OPERATING CONTAINDICATIONS
4.4 RESIDUE RISKS
4.5 IDENTIFICATION/SERIAL NUMBER
5 - INSTALLATION PAGE 136
5.1 TRANSPORT AND HANDLING
5.2 STORAGE
5.3 CONNECTIONS
5.3.1 PNEUMATIC
5.4 AIR SUPPLY
5.5 PRELIMINARY CHECKS
6 - OPERATION PAGE. 137
6.1 OPERATORS
6.2 TOOL PREPARATION AND SCREW REPLACEMENT
6.3 INFORMATON
7 - SERVICING THE TOOL PAGE 142
7.1 MAINTENANCE STATUS
7.2 CLEANING
7.3 ORDINARY MAINTENANCE
7.3.1 FILLING THE HYDRAULIC CIRCUIT WITH OIL
7.3.2 /PARTS SUBJECT TO WEAR
7.4 MAINTENANCE KIT ON REQUEST
8 - FAULT DIAGNOSIS PAGE 145
8.1 POSSIBLE FAULTS
9 - FAULT DIAGNOSIS AND REPAIRS PAGE 147
9.1 REPAIRS
9.2 REQUESTING ASSISTANCE
10 - DISMANTLING INSTRUCTIONS PAGE 147
10.1 DISMANTLING INSTRUCTIONS
11 - ENCLOSED DOCUMENTS PAGE 147
11.1 DECLARATION
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 109
1 - GENERAL INFORMATION
1.1 - ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare
parts, you shall contact your local authorised dealer (or KVT - FASTENING directly) specifying the identification/serial
numbers of the tool, written on its outer casing:
C 1 See section 3
1.2 - CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on
the market.
As the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, KVT - FASTENING issues a self-
certification to apply the EC marking.
1.3 - WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labour is not included.
The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:
transport and/or handling,
user’s mistakes,
failed servicing/maintenance, as indicated in section 7 of this manual,
faults and/or breakages that are not attributable to tool anomalies,
normal consumption of consumables.
The warranty is invalidated both in case of unauthorised tampering/replacements of tool components and in case of use
of accessories, tools or consumables different to those recommended by the manufacturer, which could even cause injuries
to the tool’s user.
1.4 - MANUAL STRUCTURE
This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,
installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.
1.4.1 - PURPOSE AND CONTENTS
The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool
correctly, but also to manage it self-sufficiently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts and safety.
Users and Qualified Technicians must read the instructions given herein thoroughly before starting to use the tool.
If you have any doubts on the meaning of the instructions given, please do not hesitate to contact KVT - FASTENING
for further explanations.
1.4.2 - RECEIVERS
The manual herein has been written for both the operators and the technicians enabled to service the tool.
Operators must not carry out procedures reserved to service and/or qualified technicians.
KVT - FASTENING is not liable for any damage deriving from the failed observance of this rule.
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
110 www.kvt-fastening.ch
1.4.3 - PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or
anything else that may compromise its legibility.
1.4.4 - SYMBOLS USED
SYMBOL MEANING COMMENT
P ...
HAZARD This highlights a hazard with risk for the user.
A ...
WARNING This points out a warning/note on key functions or useful information. Read the texts indicated by
this symbol with utmost attention.
C ...
CONSULT Consult the instruction manual before carrying out a specific procedure.
EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
j
ustmen
t
FASTSETM12
www.kvt-fastening.ch 111
2 - DESCRIZIONE MACCHINA
TOOL DESCRIPTION
2.1 - OPERATING SYSTEM
The hydro-pneumatic FASTSETM12 tool, with oil pressure adjustment, is designed to place the following fasteners:
Threaded female rivet nuts (from M3 to M12)
Male rivet nuts (from M4 to M10)
The hydro-pneumatic system and the mechanical components used in the inside structure of the FASTSETM12, when
compared with other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused
by the wear and tear of the components, and consequently the tool will last much longer and work better. The technical
solutions adopted make the FASTSETM12 more compact and lighter: the result is a very handy tool.
2.2 - VIBRATION
When used correctly, i.e. in compliance with the instructions given, the tool does not produce any dangerous vibration.
2.3 - NOISE LEVEL
The tool is designed and manufactured in such a way that the noise level results to be very low. The weighed equivalent
continuous acoustic pressure level A in the operator position is indeed below 80 dB (A).
The information given can, in any event, allow the tool user to better evaluate the possible and eventual risks of danger.
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