KwiKool KIB Series Bedienungsanleitung

KIB

Operation Manual

KwiKool KIB Iceberg Series

Operation Manual

Table of Contents

Before installing and using your KwiKool Portable Cooling

System, read this manual carefully for instructions and

proper usage and all safeguards.

This manual should be retained for future reference.

Section I / Unit Components - Page: 3

Section II / Assembly and Installation - Page: 4-6

Section III / Operational Safeguards - Page: 6

Section IV / System Operation - Page: 7-9

Section V / Built In Safeguards - Page: 9-10

Section VI / Application Requirements - Page: 10-11

Section VII / Maintenance - Page: 11

Section VIII / Utilizing Your KwiKool System - Page: 11

Section IX / Fault Codes - Page 12

Section X / KIB Troubleshooting Guide - Page: 12-15

Appendix:

Part A: Systems Equipped with a Phase Monitor - Page: 17-18

Part B: Special Section for KIB120 Systems - Page: 19-20

Page 3

I / Unit Components

Power Cord Compartment

Condenser Air Inlet

Condenser Air Outlet

Control Panel

Cold Air Supply

Cold Air Return

Vent Control

Cold Air Return

Access Door

Condensate Nipple

Condensate

Alarm Jack

Page 4

II / Assembly and Installation

Air Chutes (If equipped or as an optional accessory) - Install supply air flanges to the

front of your KwiKool unit above the control panel. (See instructions in the air chute kit

for specific procedures).

Air Chutes - Conditioned air supply,

if equipped or as an optional accessory.

Condensate Tank - 5-gal Condensate

Tank with float assembly for automatic

cutoff.

Condensate Water Outlet -

1/4” OD barbed fitting

Condensate Float Switch Jack -

Connects to the condensate tank or is bypassed by

the factory installed male bypass switch plug pictured

Power cord with plug -

available on 1.1-ton thru 2.5-ton models

Condensate Tank - KwiKool systems come standard with an external 5-gallon

condensate tank. The external condensate tank is equipped with a float switch that

shuts your KwiKool down and alerts operators with an alarm and display CF

(“Condensate Full”) when the condensate tank is full. This prevents accidental water

overflow on the floor. The alarm will clear automatically upon emptying the 5 gallon tank

and reconnecting it. If connecting to a permanent drain, do NOT connect or use the

equipped tank. To use the external condensate tank, remove the factory installed

condensate float switch bypass plug on your KwiKool unit and install the male connector

jack supplied on the condensate tank. Next connect the factory supplied ¼” ID conden-

sate tubing to the ¼” OD barbed condensate water outlet on the back of your KwiKool

and connect the discharge end of the tube to the ¼” barbed connector on the conden-

sate tank. The condensate float jack must be inserted into the female condensate jack

to operate your KwiKool. CF displays if the jack is not connected or the bypass plug is

not inserted properly.

Cord Compartment

Page 5

Ceiling Kit - Discharge Outlet (Condenser exhaust)

& Discharge Make Up (Fresh Air Inlet)

Align the holes of the flange to the holes located on the top of the unit. Attach to the

top of the KwiKool unit using the factory supplied fasteners.

Attach each duct to the flanges on the replacement ceiling panel(s); secure the duct

to each flange using the supplied clamps.

Install the replacement ceiling panel(s) in the ceiling grid with the duct attached,

connect the open end of the duct to the flanges on your KwiKool and secure with

supplied clamps. Be sure the area where you are ducting can absorb the heat load

and is open enough to keep the system from returning its own hot discharge air.

Your KwiKool must have fresh make up air going to the condenser to operate.

**For Ceiling Kit Users** - The standard two duct ceiling kit (CK-XX) is recom-

mended to be used with KIBXX models for optimum performance. KwiKool’s Iceberg

(KIB) units may be used for primary, supplemental or standby cooling. Using

KwiKool’s exclusive ceiling kit ensures that you are able to utilize 100% of the units

rated capacity and without creating a negative pressure in your conditioned space.

KwiKool’s exclusive IO integral condenser system isolates both the condenser

discharge air and the condenser make up air from the conditioned space.

**Note: The space where the make up air and discharge air is directed (normally

above a drop ceiling) must be well ventilated and large enough for the heat load to

be absorbed. Condenser discharge air is prevented from entering the make up air

inlet by way of a factory installed deflector on your Ceiling Kit. Make sure that the

deflector is on the discharge (rear) duct from the unit. However if the condenser

discharge and return space is unventilated, closed off or unable to handle the heat

load, the make up air will continue to get hotter until the system is not able to handle

the high heat buildup. This will lead to the unit tripping its high pressure safety

switch. If this occurs, you will get an “HP” on the control panel. To resolve, fix the

lack of make up air and reset the high pressure switch per the instructions in the

Troubleshooting Guide section. Additionally, the ceiling kit replacement panel is not

limited to ceiling use and may be placed or fastened to any vertical or horizontal

surface providing the discharge and make up air is able to be directed to the space

where it is mounted. For areas with a closed ceiling or no ceiling use the double

flange ceiling kit method or extended duct method.

Visit www.KwiKool.com for more information and a complete set up guide.

Follow these installation steps:

Ceiling Kit (Optional Accessory) - The ceiling kit is comprised of flanges with foam

tape, fasteners, two (2) eight foot lengths of flexible duct, duct clamps, and one

24”X24” replacement ceiling tile for KIB 1411 and KIB1811. All other KIB models use

two (2) 24”X24” replacement ceiling tiles.

Page 6

III / Operational Safeguards

Do not operate or install your KwiKool unit in a potentially explosive, combustible, or

corrosive gas atmosphere.

Keep your KwiKool system away from flammable materials and open flame.

To avoid electrical shock keep your KwiKool system away from direct contacts with

water and any liquids and do not touch your system with wet hands.

To insure your KwiKool system is stable, the floor on which the system is to be place

should be level, free of vibration and strong enough to support the weight of your

KwiKool model.

Do not move the system while it is operating. Before moving the system, first turn

system to OFF then unplug the system from the power source. Then unlock casters.

Do not tilt or overturn your unit, since this could damage the compressor.

Do not place objects on top of your unit.

Do not insert your hand or any other object into the cold air supply chutes.

Do not operate your KwiKool system with its service doors open.

If your KwiKool system makes abnormal noises or vibrations, call KwiKool at

1-800-594-5665.

Power Connection - Verify that the source power, phase and breaker size is

compatible with your KwiKool serial plate information and that the electrical circuit is

dedicated only for the use of your KwiKool Unit. If you aren’t sure about your power,

contact a licensed electrician. KwiKool systems are factory equipped with 8 feet of

power cable sized to meet the power requirement of your system. Extension power

cable is allowed but cannot exceed 25’ and must be rated to operate your KwiKool.

KwiKool units that come supplied with a factory installed plug require the exact recep-

tacle to match the plug and exact circuit size and power. Cutting the power plug on your

KwiKool unit will void its warranty. All other KwiKool systems over 3-tons are not

equipped with a male plug and must be hard wired by a qualified personal.

**Note: 208/230 volt systems require voltage to be selected to the proper voltage

before operating your unit. This is controlled by a rocker switch located on the top of the

control box in the service door. The factory default selection is 208 volts for KwiKool

systems purchased after June 2016 and 230 volts for equipment purchased before this

date. Always set teh voltage incoming to the correct setting to avoid potential opera-

tional issues. Read the Operational Safeguard section before applying electrical power.

Read the following safeguards carefully before installing your KwiKool:

Page 7

IV / System Operation

Apply Electrical Power - Once power is engaged by plugging in your system

and/or switching the breaker to the on position, your KwiKool display will come alive

and show the current room temperature. The unit is set to OFF and the fan is set to the

default position. A 2 minute time delay starts, indicated by a flashing F on the display. If

you are not seeing anything on the display, refer to the Troubleshooting Guide section

of this manual.

Control Panel - The control panel display shows the current operational status of the

unit.

ON/OFF Button - Pressing this button on your control panel engages or shuts

down your KwiKool system. All settings selected are stored in the microprocessor

board even if the power is lost including the ON/OFF selection. Refer to the

Troubleshooting Guide section of this manual if your KwiKool is alerting an alarm

after selecting ON.

MODE Button - Depressing the MODE button selects your choice of operations.

Cool, for cooling with compressor operation. “Cool” will flash when the compres-

sor is running. “Cool“ will not flash when the room temperature is equal to or lower

than the set temperature or the system is timing out. Fan, for air circulation without

compressor operation.

F/C - Selects the way that room temperature and set point are displayed on the

control panel. Choices are Fahrenheit or Celsius. F is the factory default. This

indicator will flash when the system is in “time out” to prevent compressor short

cycling.

FAN

Cool OFF

Fan

Display Shows - Current Temperature,

Set Temperature, or Alarm Codes

Display Shows - Unit Mode

Cool / Fan

Display Shows - Fan Speed (except single speed)

Display Shows - On / Off

Display Shows - Fan Mode

Single Speed Models - KIB 2411, KIB6023, KIB6043, **KIB12023,

**KIB12043. On the single speed models, pressing the fan key cycles the

supply air fan between auto fan and fan on. When the system is in auto fan,

the supply air fan only operates when the compressor is running. When the fan

is set to on, the fan runs continuously as long as the unit is in the ON position.

The fan speed window will be blank on these models.

Three Speed Models – (All other models NOT listed above.) The supply air fan

control button has several functions. First pressing the fan key will cycle

through the fan speeds. Each press cycles from low, med, high, and

multispeed. Multispeed will display all three speeds and flash only the speed

currently in use. The fan speed is automatically adjusted based on demand.

The second function is to change from auto fan to fan (constant fan). To

change this function, press and hold the fan key until the indicator changes

from fan (constant fan) to auto fan. When in FAN MODE, auto fan is not

available. If the unit was set to auto fan before changing the mode to fan, auto

fan will return when the unit is set back to COOL. Factory default is fan

(constant fan) and is the best choice for electronic equipment.

**KIB12023 and KIB12043 - These models are 2 stage systems and have a

fan speed for each stage. This feature is not user settable. This system

always starts in first stage fan speed (low) in COOL or FAN MODE, second

stage fan speed (high) only operates in COOL MODE when the second stage

compressor is running.

Turn On Your KwiKool System - Pressing the ON/OFF button once on your control

panel will put your unit in the ON position and “ON” will be displayed on the right

side of your display as well as the previously chosen mode.

System Operation -

Page 8

Up (+) and Down (-) Arrow Buttons - Raises or lowers the desired set tempera-

ture. When changing the set point, pressing the + or – key, the word SET will

appear on the display and the current set point flashes ON and OFF. The value of

the set point is changed 1 degree each time the + or – is pressed. The adjusted set

point flashes on and off 12 times after the last change and then returns to display

the room temperature.

Lowering or raising the set point will not change the temperature of the

supply air. For best results always adjust the set point to a temperature your

KwiKool can cycle on and off at to avoid operational issues such as freezing or

rapid discharge fan cycling, KwiKool systems are designed to maintain the set

point when sized properly and constant operation without achieving the set

point may shorten the expected operational life of your system.

The lowest set point temperature available for your KwiKool is 60 degrees F,

and the highest setting is 95 degrees F. The control will not allow adjustments

beyond these ranges.

NOTES:

Fan - Pressing the fan button has different operations depending on the model.

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