Kyocera 1001 Series Bedienungsanleitung

No.

205-03-330

取扱説明書

INSTRUCTION MANUAL

1001

Series

圧着工具 Crimping Tool

06 1001 103

O EDN19089 2019/04/15 H. Yoneno M. Isoe Y. Shimizu

NO EDN/DCN DATE PREPARED by CHECKED by APPROVED by

1001 SERIES INSTRUCTION MANUAL No. 205-03-330

INSTRUCTION MANUAL

HAND CRIMPING TOOL

06 1001 103 For 8283-3513 Contacts AWG#22-26

■Part Names

■Basic specification

Part No. 06 1001 103

Weight Approx. 420g

Dimensions 220 (W) x 70 (H) x 25 (D) mm

■Crimping conditions

Please make sure that the tensile strength of a contact

crimped by using this tool satisfies the following value.

Position AWG No. of

applicable wire

Crimp height for

reference (mm)

Tensile

strength,

minimum

value (N)

Core wire

Coated wire

A 22 0.69 - 0.74 1.45 - 1.55 4.0

B 24 0.63 - 0.71 1.35 - 1.50 3.0

26 2.0

Strip length 3.0 – 3.8mm

■Applicable contact and wires

For special wires, please consult us separately.

Contact

Wire

Style No. AWG No.

ore

[No. of

wires /

dia.

(

)]

xterna

diameter of

coated wire

(

)

60 8283

3513

XX 808

UL1061

strand

22 7/0.25 Ø 1.26

24 7/0.20 Ø 1.10

26 7/0.16 Ø 0.98

- When setting a contact into or removing it from the

tool, do not hook the contact on the cable stopper or

the anvil. Or the contact could be deformed.

- When binding wires, loosen the wires so that no

stress could be applied to the contact directly.

- Set a contact in the right orientation.

- The ratchet is equipped so that the handles would not

open until proper pressure is applied.

- In order to release the ratchet as an emergency

measure against erroneous crimping, move the

ratchet release lever in the direction as shown in the

figure below.

1) After use, lubricate the teeth part with machine oil or

etc.

2) Make sure that the handles open/close smoothly

without any clinging or biting at the anvil or the

ratchet part.

3) If the impressing pressure of the ratchet is

decreased during a long-term usage, adjust the

ratchet. The ratchet unlock position could be

changed by the ratchet adjustment screw and the

fixing nut loosened and turned by using a

“specialized tool”. After adjusted, be sure to tighten

the nut. Before use it in the process, make sure that

the crimping operation is performed properly in a trial.

Ratchet-release leve

1001 SERIES INSTRUCTION MANUAL No. 205-03-330

< Operating procedure 1>

Selecting a crimper

1. Applicable wire sizes are indicated on a crimper.

2. Make sure that the indicated wire size meets the size of wire to be used actually.

3. Loosen the crimper fixing screw and select the applicable wire size.

4. Set the crimper. (Photo 1)

For sizes from AWG 22: Set the wire crimper A to the lower position.

For sixes from AWG 24 to 26: Set the wire crimper B to the lower position.

5. Set the spacer. (Photo 2)

6. For sizes from AWG 22, match the wire crimper A to the indication “22” of insulation crimper. (Photo 3)

7. Tighten the fixing screw with pushing the crimper upward. (Photo 4)

Photo 1 Photo 2 Photo 3 Photo 4

Set the wire crimper. Set the spacer. Set the insulator crimper. Tighten the fixing screw.

< Operating procedure 2>

Setting the terminal.

Procedures:

1. Place a certain length (20cm approx.) of

the terminal on the guide, and set the part

to be crimped to the center of the crimping

position appropriately.

2. Slightly hit the wire stripped in the

appropriate length against the movable

cutter blade and do the positioning.

3. Close the handles slowly until the ratchet

is released.

4. Open the handles and remove the

crimped wire.

5. Make sure that the shape is right in

accordance with the table of crimp

conditions on the previous sheet.

Example of Failure

Failure item Failure description Cause

1) Erroneous

shape of

the

crimped

area (wire

barrel)

The tensile strength is out of

specification.

The wire size is

out of

specification, or

abrasion of the

tool.

Deformatio

n of the

terminal

1. Bent

2. Twist

Deformat

ion of the

barrel

The terminal is

not set in

position against

the crimper and

anvil.

3) Variation in

crimp

height

The crimping position in the

tool is not fixed.

Occurs under

the state in

which the

handles can be

returned even if

they are closed

incompletely

due to abrasion

or deformation

of the ratchet.

Bent up

Bent

down

Twist

Rolling

Barrel

crimped

incompletel

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