iv Table of Contents
Preparing Packer for Removal - Std. Units (Method A) .............................................................................................. 30
Removing the Packer Panel - Std. Units (Method A) .................................................................................................. 32
Preparing Packer for Removal - Std. Units (Method B) .............................................................................................. 33
Accessing the Packer - Std. Units (Method B) ............................................................................................................... 33
Disconnecting the Packer - Std. Units (Method B) ...................................................................................................... 35
Removing the Packer Panel - Std. Units (Method B) .................................................................................................. 36
Installing a New Packer - Std. Units (Method B) ........................................................................................................... 37
Preparing Packer for Removal - Co-Mingle Units ........................................................................................................ 37
Accessing the Packer - Co-Mingle Units ......................................................................................................................... 38
Disconnecting the Packer - Co-Mingle Units ................................................................................................................ 42
Removing the Packer Panel - Co-Mingle Units ............................................................................................................. 42
Installing a New Packer - Co-Mingle Units ..................................................................................................................... 43
Packer Cylinders ............................................................................................................................................................................. 44
Accessing Packer Cylinders ................................................................................................................................................. 45
Removing Faulty Packer Cylinder ..................................................................................................................................... 47
Finishing Up Packer Cylinder Replacement .................................................................................................................. 48
Sliding Shoes ................................................................................................................................................................................... 48
Testing for Excessive Wear .................................................................................................................................................. 49
Preparing for Sliding Shoe Replacement ....................................................................................................................... 49
Replacing Sliding Shoes ....................................................................................................................................................... 52
Finishing Up Replacing Sliding Shoes and Floor Guides .......................................................................................... 55
Floor Guides ..................................................................................................................................................................................... 55
Upper Wear Pads ............................................................................................................................................................................ 56
Preparing for Upper Wear Pad Replacement ................................................................................................................ 56
Replacing and Adjusting Upper Wear Pads .................................................................................................................. 58
Finishing Up Upper Wear Pad Replacement ................................................................................................................. 59
Lower Wear Pad .............................................................................................................................................................................. 60
Removing Lower Wear Pad - Standard Units ................................................................................................................ 60
Removing Lower Wear Pad - Co-Mingle Units ............................................................................................................. 62
Replacing Packer Wipers ............................................................................................................................................................. 65
Follower Panel Roller Assemblies ............................................................................................................................................ 65
Replacing Bottom Roller Assemblies ............................................................................................................................... 65
Replacing Top Roller Assemblies ...................................................................................................................................... 66
Rollers ................................................................................................................................................................................................. 67
Body Hoist Cylinder ....................................................................................................................................................................... 68
Inspecting Body Hoist Cylinder .......................................................................................................................................... 68
Replacing Body Hoist Cylinder ........................................................................................................................................... 70
Tailgate Seals and Hinges ........................................................................................................................................................... 72
Chute (Co-Mingle Vehicles) ........................................................................................................................................................ 74
Inspecting the Chute ............................................................................................................................................................. 74
Adjusting Chute Cylinder ..................................................................................................................................................... 75
Proximity and Limit Switches .................................................................................................................................................... 77
Limit Switch Adjustment ...................................................................................................................................................... 78
Proximity Switch Adjustment ............................................................................................................................................. 78
Adjusting Packer Extend Proximity Switch .................................................................................................................... 79
Adjusting Packer Retract Proximity Switch ................................................................................................................... 81
Adjusting Body-Raised Limit Switch ................................................................................................................................ 84
Adjusting Tailgate Unlocked Proximity Switch ............................................................................................................ 85
Adjusting Tailgate Fully Open Proximity Switch (optional) .................................................................................... 87
Adjusting Hopper Door Proximity Switch ...................................................................................................................... 87
Adjusting Crusher Panel Up Limit Switch (optional) .................................................................................................. 88
Adjusting Arm Stowed Limit Switches (2) ..................................................................................................................... 90
Adjusting Arm Mid-Height Limit Switches (2) ..................................................................................................................... 91
Adjusting Tailgate Hooks (Co-Mingle Vehicles) ........................................................................................................... 92
