Labrie expert 2000 Bedienungsanleitung
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MAINTENANCE MANUAL
12/14/2006 Part # : 55379
iiiExpert(t) 2000TM
Maintenance Manual
TABLE OF CONTENTS
Introduction
About this Manual .........................................................1
What You Will Find in this Manual ........................................1
What You Will Not Find in this Manual .................................1
Introducing the Expert(t) 2000TM ....................................2
Expert(t) 2000TM for Manual and Automated Collection .........3
Service and Maintenance on the Expert(t) 2000TM .......3
Contacting Labrie Environmental Group ....................4
Plant information ........................................................4
Labrie Customer Support Center ...............................4
Chapter 1 Safety
Safety Conventions .......................................................5
Responsibilities of the Employer ................................5
Responsibilities of the Employee ...............................7
Lockout/Tagout Procedure ..........................................8
Protection Against Fire ...............................................10
Safety Props ................................................................11
Body Safety Prop .....................................................11
Tailgate safety prop .................................................12
Other General Safety Precautions .............................15
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Table of Contents
Chapter 2 Controls
Helping HandTM Joystick ..............................................17
Pump Switch ............................................................18
Control Console ..........................................................20
Red Emergency-Stop Button ...................................20
Green Start Cycle Button .........................................21
Yellow Retract Button ..............................................21
Multi-cycle Control Switch .......................................22
Engine RPM Control ................................................22
Speed-up Switch .....................................................23
Speed-up Inhibitor Control .......................................23
Control Station Selector Switch ...............................24
Temporary Handbrake ................................................24
Body Control Station ..................................................26
Strobe Light Switch ....................................................26
Chapter 3 Maintenance
Prior to start up ...........................................................28
Shutdown procedure ..................................................30
Air Tank Draining Procedure ...................................30
General Cleanliness ....................................................33
Cleaning the Hopper Area .......................................33
On Helping HandTM-equipped Units .....................................34
On Manual-collection and Cart-tipper-equipped Units .......36
vExpert(t) 2000TM
Maintenance Manual
Packer Maintenance ....................................................43
Changing Packer Multi-cycle Settings .....................46
Limit Switches Adjustment .......................................48
Sliding Shoes and Wear Pads .................................53
Sliding Shoes Replacement ...............................................54
Wear Pads Replacement ...................................................57
Packer Removal Procedure .....................................61
Floor Guide Replacement Procedure ......................67
Packer Roller Replacement .....................................70
Swivel-style Panel Removal
and Wear Pad Replacement ....................................71
Arm Doghouse Panel Scraper Removal
and Wear Pad Replacement ....................................73
Packer Cylinder Replacement .................................76
Tailgate and Body Hinges Maintenance ...................80
Tailgate Locking Mechanism (Single Tailgate) ........80
Tailgate Seal and Hinges Inspection .......................81
Body/Chassis Hinges Inspection .............................82
Body Raised Limit Switch ........................................83
Tailgate Limit Switch Adjustment .............................84
Optional Limit Switch and Proximity Switch .............85
Hydraulic System Maintenance .................................87
Hydraulic Cylinder Inspection Procedures ...............88
Main Hydraulic Valve ...............................................88
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Table of Contents
Cycle Time for All Hydraulic Functions ....................91
Hydraulic Tank Inspection Procedure ......................91
Hydraulic Oil Replacement Procedure ...............................92
Filter Element Replacement Procedure .............................94
Strainer Cleaning Procedure ..............................................96
Hydraulic Vane Pump Systems .................................99
Dump Valve Pressure Adjustment Procedure .......100
Main Relief Valve Pressure Adjustment
(Vane Pump Systems) ...........................................103
Crusher panel ...................................................................103
Tailgate ............................................................................103
Packer ..............................................................................103
Hoist .................................................................................104
Priming a New Pump ................................................107
Body Hoist Replacement Procedure .......................109
Speed-up System Maintenance ............................111
Air System Maintenance ..........................................113
Surface Finishing and Painting ...............................116
Chapter 4 Lubrication
Recommended lubricants ........................................123
Grease ...................................................................123
Hopper Lubrication ................................................123
Engine Oil ..............................................................123
Hydraulic Oil ..........................................................123
Minimum Requirements for Hydraulic Oil .........................124
viiExpert(t) 2000TM
Maintenance Manual
Hydraulic Oil Test .............................................................124
Lubrication Chart ......................................................129
Packer ........................................................................130
Body-Chassis Hinges ...............................................131
Hopper Section (Standard Version) ........................132
Crusher Panel ............................................................133
Full-width Tailgate .....................................................134
Chapter 5 Troubleshooting
Troubleshooting Guide .............................................135
Appendix
About Wiring Schematics .........................................145
Connectors ................................................................146
Commonly-used Electrical Connectors ..................146
Deutsch ............................................................................146
AMP .................................................................................146
LabrieTM Electrical Schematics ..................................147
Commonly-used Symbols ......................................147
Alarms ..............................................................................147
Connectors .......................................................................148
Diodes ..............................................................................148
Fuses ...............................................................................149
Lights ................................................................................150
Relays ..............................................................................152
Solenoids .........................................................................153
Switches ...........................................................................154
Other Symbols .................................................................157
viii
Table of Contents
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