LACO Technologies TITAN Test Bedienungsanleitung

ORIGINAL

- OPERATING INSTRUCTIONS

- MAINTENANCE INSTRUCTIONS

- COMMUNICATION PROTOCOL

LEAK DETECTOR

TitanTest Production and Maintenance Models

From Software Version 1.16

LACO ORIGINAL TITANTEST™

PHONE/FAX

Toll Free: 800.465.1004

Phone: 801.486.1004

Fax: 801.486.1007

ADDRESS

LACO Technologies, Inc.

3085 West Directors Row 

Salt Lake City, UT 84104

WEB

www.lacotech.com

info@lacotech.com

No part of this manual may be reprinted, translated or duplicated

without the expressed written consent of LACO Technologies, Inc.

LACO ORIGINAL TITANTEST™

iii

LACO ORIGINAL TITANTEST™

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

TABLE OF CONTENTS

1. About this manual ..................................................... 1

1.1 Target groups.................................................................................................... 1

1.2 Additional documents on the USB stick ................................................. 1

1.3 Other applicable documents ...................................................................... 1

1.4 Displaying information ................................................................................. 1

1.4.1 Warnings............................................................................................................. 1

2. Safety............................................................................ 3

2.1 Intended use ..................................................................................................... 3

2.2 Owner requirements...................................................................................... 3

2.3 Operator requirements ................................................................................. 4

2.4 Dangers............................................................................................................... 4

3. Scope of delivery, transport, storage..................... 6

4. Description.................................................................. 8

4.1 Function.............................................................................................................. 8

4.2 Main unit ............................................................................................................ 8

4.2.1 Markings on the device...............................................................................10

4.3 Technical Data ................................................................................................10

4.4 TITANTEST™ P/N Matrix**...............................................................................15

4.5 Pump Down Times........................................................................................15

4.6 Vacuum Diagrams.........................................................................................16

4.6.1 Vacuum Schematic with Internal Fore Pump......................................16

4.6.2 Vacuum Schematic with Dry Scroll Pump............................................16

5. Installation ................................................................17

5.1 Setup..................................................................................................................17

5.2 Removal of the plug (M-Series only) ......................................................17

5.3 Installing the external oil mist filter (P-Series only) ..........................18

5.4 Accessories for TITANTEST™ ..........................................................................18

5.5 Mounting the accessories ..........................................................................19

5.6 Connecting the sniffer line ........................................................................19

5.7 Remote control ..............................................................................................19

5.8 Fore pump exhaust line ..............................................................................20

5.9 Venting or chamber......................................................................................20

5.10 Connecting to the power supply system .............................................20

6. Operation ..................................................................21

6.1 Switching on the device .............................................................................21

6.2 Operating the device ...................................................................................22

6.2.1 Menu tree.........................................................................................................22

6.2.2 Display and buttons .....................................................................................23

6.2.3 Recurring function symbols ......................................................................24

6.2.4 Structure of the windows and the menus............................................24

6.2.5 Measurement display ..................................................................................25

6.2.6 Setup window display .................................................................................27

6.2.7 Standby.............................................................................................................28

6.3 Global settings ...............................................................................................30

6.3.1 Setting the display........................................................................................30

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

6.3.2 Access control.................................................................................................32

6.3.3 Set interfaces ..................................................................................................34

6.3.4 Load/Save parameters.................................................................................37

6.3.5 Volume & Beep...............................................................................................38

6.3.6 Define the Auto Test settings**................................................................38

6.4 Settings for the measurements................................................................42

6.4.1 Set operating mode and mass .................................................................42

6.4.2 Set filter & ZERO.............................................................................................43

6.4.3 Set vacuum ranges .......................................................................................44

6.4.4 Define evacuation time & vent.................................................................45

6.4.5 Set gross leak protection............................................................................46

6.4.6 Define pressure limits for sniff mode.....................................................47

6.4.7 Set the setpoint and alarm ........................................................................47

6.4.8 Define calibration settings.........................................................................48

6.4.9 Set calibration request ................................................................................49

6.4.10 Execute calibration .......................................................................................49

6.4.10.1 Calibrating in "Vacuum" operating mode ............................................49

6.4.10.2 Calibrate in "Sniff"operating mode.........................................................51

6.4.10.3 Check calibration with internal calibration leak.................................51

6.5 Measuring ........................................................................................................52

6.5.1 Measuring in "Vacuum" operating mode.............................................52

6.5.2 Measuring in "Sniff" operating mode....................................................53

6.5.3 Executing an Auto Test**............................................................................54

6.5.4 Measured value display ..............................................................................54

6.6 Calling up information about the device .............................................55

6.7 Switching off the device .............................................................................56

7. Warning and error messages.................................57

7.1 Warning messages........................................................................................57

7.2 Error messages ...............................................................................................60

8. Maintenance, Cleaning and Service.....................63

8.1 Important instructions ................................................................................63

8.2 Cleaning the housing ..................................................................................63

8.3 Information sources .....................................................................................64

8.3.1 List of documents..........................................................................................64

8.3.2 Calling up maintenance information.....................................................64

8.3.3 Maintenance and service schedule ........................................................66

8.4 Maintenance work (M-Series only) .........................................................67

8.4.1 The system at a glance (M-Series only) .................................................68

8.4.2 Removing the cover (M-Series only) ......................................................69

8.4.3 Backing pump (M-Series only)..................................................................69

8.4.3.1 Check oil level from outside ......................................................................69

8.4.3.2 Replenish the oil (M-Series only) .............................................................69

8.4.3.3 Change the oil (M-Series only) .................................................................70

8.4.4 Oil mist filter (M-Series only) .....................................................................71

8.4.4.1 Check and empty the oil mist filter and clean the oil pan (M-Series

only) ...................................................................................................................71

8.4.4.2 Replace the filter of the oil mist filter (M-Series only) ......................72

8.5 Maintenance work (P-Series only)...........................................................73

8.5.1 The system at a glance (P-Series only)...................................................74

8.5.2 Removing the cover (P-Series only)........................................................75

8.5.3 Backing pump (P-Series only)...................................................................76

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

vii

8.5.3.1 Check oil level from outside ......................................................................76

8.5.3.2 Replenish the oil (P-Series only)...............................................................76

8.5.3.3 Replenish or Change the oil (P-Series only).........................................76

8.5.4 Oil mist filter (P-Series only).......................................................................76

8.5.4.1 Check and empty the oil mist filter and clean the oil pan. (P-Series

only) ...................................................................................................................76

8.5.4.2 Replace the filter of the oil mist filter (P-Series only)........................77

8.6 Maintenance work further steps (All Series)........................................78

8.6.1 Turbo molecular pump ...............................................................................78

8.6.1.1 Replace the oil wick cartridge...................................................................78

8.6.1.2 Replace SplitFlow 80 for bearing change.............................................80

8.6.2 Valve block.......................................................................................................80

8.6.2.1 Cleaning the venting connection filter .................................................80

8.6.3 Fan 1...................................................................................................................81

8.6.3.1 Clean / replace filter mat ............................................................................81

8.6.4 Sniffer probe/capillary filter/sinter filter ...............................................81

8.7 Replace the ion source ................................................................................81

8.8 Fuses ..................................................................................................................84

8.8.1 Replacing the fuses.......................................................................................84

8.8.2 Fuses used........................................................................................................85

8.9 Sending in the TITANTEST™ for repairs .....................................................85

9. Spare parts list.......................................................... 86

9.1 Maintenance/Repair Kits ............................................................................98

9.2 Accessories and consumables............................................................... 100

9.3 External vacuum pumps (optional) ..................................................... 102

10. Decommissioning the device ..............................103

10.1 Disposal of the TITANTEST™....................................................................... 103

10.2 Sending in the TITANTEST™........................................................................ 103

11. Interfaces and Protocols.......................................105

11.1 INPUT/OUTPUT interface......................................................................... 105

11.2 RS232 interface** ....................................................................................... 107

11.3 Serial interface RS485** ........................................................................... 108

11.4 Remote control ........................................................................................... 110

11.5 Relay 1, Relay 2............................................................................................ 110

11.6 LP...................................................................................................................... 110

11.7 Serial Interface Protocols**..................................................................... 111

12. LD Protocol** ..........................................................113

12.1 Communication Parameters .................................................................. 113

12.2 Command format....................................................................................... 113

12.2.1 Telegram structure..................................................................................... 113

12.3 Status Word .................................................................................................. 115

12.4 Commands** ............................................................................................... 117

12.5 Enumerations**........................................................................................... 127

12.6 Group commands** .................................................................................. 131

12.7 Error messages** ........................................................................................ 133

13. ASCII Protocol .........................................................134

13.1 Communication Parameters .................................................................. 134

13.2 Command Format...................................................................................... 134

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

viii

13.3 Commands** ............................................................................................... 135

13.4 External Calibration Sequence .............................................................. 141

13.5 Internal Calibration Sequence............................................................... 141

13.6 Examples ....................................................................................................... 141

13.7 Error Messages** ........................................................................................ 142

14. Trouble Shooting ...................................................143

14.1 Serial communication via RS232 (common)** ................................ 143

14.2 LD Protocol specific**............................................................................... 144

14.3 ASCII Protocol specific** .......................................................................... 144

INDEX .......................................................................145



** Feature not available in TITANTEST™ Maintenance model

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

1. About this manual

This document applies to the software version stated on the title page.

Devices of the TITANTEST™ Production Series (P-Series) have a particularly

large capacity oil mist filter as well as an external oil drain fitting. This allows

the user to change the oil without removing the cover.

Some features are not available on the TITANTEST™ Maintenance Series (M-Se-

ries) and are indicated in the text of the manual.

Documents for other software versions are available from our sales depart-

ment. For the latest software version contact Laco Technologies.

1.1 Target groups

These operating instructions are intended for the owner of the TITANTEST™

helium and hydrogen leak detector and for technically qualified personnel

with experience in leak detection technology.

1.2 Additional documents on the USB stick

Spray Probe User Guide, SMT-07-1003

Sniffer Probe User Guide, SMT-07-1004

Calmaster User Manual, SMT-07-1014

TITANTEST™ Accessory Manual, SMT-07-1029

1.3 Other applicable documents

TITANTEST™ Sniffer Probe, Document no. ltna01en1

UNO 006 Rotary Vane Pump, Operating Instructions,

Document no. PD 0072 BDE/A (1404)

Operating Instructions SplitFlow 80

TCM, SMT-07-1027

ATLAS

1.4 Displaying information

1.4.1 Warnings

Imminent threat of danger resulting in death or severe injuries

Dangerous situation potentially resulting in death or severe injuries

LACO ORIGINAL OPERATING INSTRUCTIONS TITANTEST™

Dangerous situation resulting in minor injuries

Dangerous situation resulting in damage to property or the environ-

ment

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