Lamson 510 Betriebsanleitung

PRODUCTDATA

ServiceInstructions

Oil LubricatedSeries

'51o',,'550", "600", "810", *850", "860", u1210",

"1250","1260",

"1400"

and ,.RAC

1800"

Air & Gas,Outlet

Driven

Referto25.41.30forstandard

installationandoperating

instructions.

motormanutacturer's

instructionsfor

tre motor,and couplingmanufacturer's

instructions

for the coupling

(Mostgeartype couplings

require

lubdcation).

With beltdriven

machines,sheaves

must

well

alignedand

proper

belt

tension

maintained

prevent

sxcessive

slip.

Always

use

matchedbelts

for

multiple

beltdrives.Check

belt

tension

with

tensiometer.

Partnumbersbelow

refer

tostandard

Repair

PartsList25.41.30.

Toremovefreebearing

(drive

end):

A. Remove

motorif

directdriveunit.

B. Pullcoupling

half.Donot

knock

pry

otfshaft

(lf

press-fit

coupling-noset

screws-heatingto

212'F.

should

permit

removal).lf

the

machineis

beltdriven,

remove

the

driven

sheave.

C. Removeoilerbottle

(ltem

#30).Also

removemicrometerlevelingrodlocatedlooseinside

oiler

base.Drain

oilby

removingthe

magnetic

pipeplug

(ltem

tf9)at

bottomofoil

reservoir

(ltem

#25).

D. Removeoil

reservoir

cap,

gasket,

(bearing

locknut,

&lockwasher-

"1400'&

"RAC1800"

only),oilslinger,

bearingspacer&

(lockwasher-

"510"-"1260"

only)

(ltems

#6,20A,23,24,21,

5&24

respectively).

Loosen

bolts

holding

labyrinth

(ltem

#'10)

orcarbon

ring

seal

(ltem

#10A).

E. Removetheoil

reservoir

(ltem

#25)and

gasket

(ltem

#20).

For

"510"through

''1260'

machines,

asetofcap

scra,vsconnected

internally

throughthe

backoftheoil

reservoirfasten

the

bearinghousing.F0r"1400"

&"1800"machines,

unfasteningthereservoircapalsounfastens

the

oilreservoir.

F. Rsmovecap

screws

holding

bearing

housing

(ltem

#3)tooutlet

head

(ltem

#17).

G. Attach

puller

bearinghousing.Pull

the

housing,bearing,wavy

spring

washer

and

head

gasket

(ltems

#3,

26,

19,

and

18respectively)

and

for"510'

through

'1260"

machines

grease

slinger

(ltem

#27A)off

shaft.

not

use

hammer

wedges

pry

housing.

H. Remove

bearing

(ltem

#26)

wavy

spring

washer

(ltem

#19)

and

grease

slinger

(ltem

#27A)

("510'-

'1260"

only)

fromhousing

(ltem

f3). lfnecessary,

usingextremecare,

tap

bearingoutfrom

backof

housing.

I Clean

parts

thoroughly.

Keep

coveredand

protected.

oilslinger

(ltem

#21)or

grease

slinger

(ltem

#27A)

damagedorbent,

replacewith

anew

one.

Toinstallfree

bearing:

A. Boltbearing

housingfirmly

tooutlet

head.

Beabsolutely

certaintoorient

the

bearinghousingwith

theoil

returnhole

atthebottom.Tighten

boltsslowlyandevenly.

Alternatefrom

onebolttotheboltopposite

prevent

cocking.

lfgasket

(ltem

#18)is

damaged,

replacewith

neur

oneofidentical

specifications.

Place

wavy

spring

washer

(ltem

#19)against

housing

shoulder

for

"510'

-'1260"

machines

placegrease

slinger

(ltem

#274)onshaft.

B. Tofacilitatereplacing

thebearing

(ltem

#26),

lightly

oilthebearing

housing

bore

andtheshaftseat.

Alight

coat

oil applied

all

surfacesofthebearingalso

helpswith

assemblyand

protects

thebearing

from

damageunderthe

weight

ofthe

rotor.

Usespecialbearingdrive

tools,

availablefrom

Lamson,

mountnew

bearing

(ltem

#26).

certainthat

bearing

per

Lamson

Corporation

specifications.

Exercise

extremecare

todriveboth

inner

andouter

races

simultaneously.

Avold

strikingballsorretainer

ordamaging

races.

Use

clean

toolsand

keep

bearing

absolutely

free

ofdirt.

When

tapping

thedrivetool,keeprotatingbetween

tapsand

supportshaftaxiallyat

end

prevent

damage

thrustbearing.

Put

on bearing

lochrasher

(ltem

#24)('510"-

'1260'

only)againstthebearing.

Slip,orscrewontightly,

bearingspacer

(ltem

#5)

ontoshaft

and

againstthe

locf$asher

orbearing.

The

end

ofthebearingspacer

wlh ths

lip

holesmustface

away

from

bearing.

Lockin

place

with

the

loch^,asher

("510'-

"1260"

only).

Mount

oil

reservoir

(ltem

#25)

with

gasket

(ltem

#20A)tobearing

housing

(ltem

#3).lfgasket

damaged,

replacewithanewone

ofidentical

specifications.

Fasten

oilslinger

(ltem

lt21)tobearingspacer

withcap

screws&lockwashers

place

oilslingeragainst

Spacer

withl.D.of slingerover

thelip of thespacer.

Puton bearing

lockwasher

andlocknut

(ltems

lf24and

23)

("1

400'

and

"RAC1

800"only).

Tightendown

firmly

andsecure

locknutwithlockwasher.

uffiil

conoratlon

Sr\PE1880

.o. Box 4857 SYRACUSE.

NA ' YORK t@l

nO4gF5500

. TEL€X937215' FAX(3I5).t33-5'151

Iloll'fR.s,'

E\fi.it'.f7&t.s

25.51.30REV.4

Page1of3

lr. ltffi

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ls{t sNcE1880

.o. Box 48s7 SYRACUSE.

NEW YORK 13221

tto432-5500

. TELEX937215

. FAX(315)432-5451

25.51.30REV.

PRODUCTDATA

Fasten

oil

reservoir

cap

(ltem

#6)

with

gasket

(ltem

#20A)tooil

reservoir

(ltem

#25)andtightenbolts

holding

carlron

ringseal

(ltem

#10A).

lfgasket

damaged,

replacewith

anew

oneof

identical

specifications.

Refillwith

lubricant

per

Section

Installation

and

Operating

Instructions,

#25.41.30.

lfmachine

directdriven,

install

coupling

half

shaft.lf

gear

typecoupling

used,

put

whitelead

non-

hardening

gasket

compound

inkeywaysto

prevent

the

lubricationfromleaking

out

around

key.

Slide

coupling

half

oncarefully.

For

coupling

withinterferencefit,follow

coupling

manufacturer'sinstructions.

Nsver

drivethecouplingon'theshaft

becausebearingdamage

mayoccur

asaconsequence.

Mount

motor

andaligncoupling

very

carefully.See

Installation

and

Operating

lnstructions,

#25.41.30,or

coupling

manufacturer'sinstructions.

lfmisalignmentis

excessive,

bearing

andcoupling

life

will

shortened.

lfrnachine

beltdriven,

install

drivensheaveand

align

carefully

with

driver

sheave.

Movemotor

toward

machineon

slide

baseto

prevent

stretching

ofbelts

when

placing

oversheaves;then

movemotor

backfor

proper

belttension.Usetensiometerto

assurecorrect

belt

tension.

Start

machine.

Tightenlabyrinth

bolts

(ltem

#10).CAUTION:

Donot

startor

runmachinewith

both

inlet

and

outlet

wide

openas

motorwill

overloadandburn

out.lf

unit

isrun

before

piping

connections

are

made,

otf

inlet

means

aplateplaced

overthe

inletflange.However,

permit

enough

flow

prevent

the

ma-

chine

from

operating

surge.

lf directdriven

machinevibrates

excessively,

checkcoupling

alignmont.

couplingalignment

asclose

possible

and

rnachine

still

vibrates,

unevensupportofthebase

islikely

thecause.

Rectity

prying

acorneror

sideofthebase.

When

point

isfound

where

prying

reduces

vibration,insert

shimsunder

thebase

pad

atthat

point.

Repeat

procedure

ifnecessary

until

vibrationisreduced

tominimumlevel.

Vibrationin

beltdrivenunits

canbeconected

the

same

manner.

M. ln

thecase

adirectdriven

machine,recheck

couplingalignment

after

piping

connections

have

been

made

andunit

runfor

oneto

two

hours.Theheat

ofoperationmay

cause

sufficientexpansionto

require

shimming

upthe

motor

tocompensate.

thecaseofunits

rated

above

5P.S.|.G.

(10"

Hg.Vacuum

for

exhausters),

usually

advisabletosetthe

machine

about0.015"

lowinitially

compensate

for

this

expansion

(measure

atcouplingendofshaft).

5. To

remove

thrustbearing

(opposite

driveend),

proceed

asoutlinedabove

for

free

bearing,

steps3Cthrough

3l:

Remove

oilerbottle

and

micrometerlevelingrod.Drain

oil

from

oil

reservoir.

Removereservoir

cap

(ltem

#22).

Remove

(bearing

locknut

& locl<washer-"1400"

and"RAC

1800"only),

oilslinger,bearing

spacer&

(lockwasher-'510"-'1260'only)

andoil

reservoir

(ltems

#23,24,21,5,24&

8respectively).

Loosen

bolts

holding

labyrinth

(ltem

#10)orcarbon

ring

seal

(ltem

#10A).

Remove

bearing

housing

(ltem

#3),bearing

(ltem

#26),

grease

slinger

(ltem

#27A)

("510"-"1260"

only)and

bearingshim(s)

(ltem

#27).

6. Toinstall

thrust

bearing:

A. Follow

steps

through

4G,

describedforfree

bearing.Be

sureto

install

same

shims

(ltem

#27)and

grease

slinger

(ltem

#27A)

("510"-"1260"

only)under

bearing

ordertomaintain

proper

spacingofthe

bearing.

Whenmounting

bearing,stepB,block

couplingendofshaftto

protect

free

bearing

from

damage

axial

shaft

movementwhile

seating

thrust

bearing

firmly

againstshaftshoulder.

7. Tocompletely

dismantle

blower:

NOTE:1800

serlesblowers

are not recommendedlor field repairdueto closetolerancesand special

tools requlred.

A. Remove

coupling

half

drivensheave,asthecase

may

be.Loosen

bolts

holding

labyrinth

(ltem

#10)

carbon

ring

seal

(ltem

#10A)atbothendsof

machine.

Remove

both

oiler

bottles

(ltem

#30)

and

bothmicrometerlevelingrods.Drain

both

oil

reservoirs

(ltems

and

25).

Remove

(ltem

#6) reservoir

cap,

(ltem

#2OA)

reservoir

gasket,

(ltems

#23&24)

bearing

locknut

&lock

washer

("1400"

and

"RAC

1800"only)

(ltem

#21)

oilslinger,

(ltem

#5)bearing.spacer,

(ltem

#24)

lockurasher

("510'r'1260"

only),

(ltem

#25)oil

reservoir

and

(ltem

#20)bearing

housing

gasket.

Select

appropriate

assemblytool

from

chartbelowand

fasten

directlyto

(ltem

#3)

bearing

housing

without

using

(ltem

#20)

bearinghousing

gasket.

Page

2of3

PRODUCTDATA

D. upendblowerwith

shaftextensiondom.

(Outlet

down,

Inlet

up).

E. Remove

(ltem

#22)

reservoircap

and

(ltem

#20A)

reservoir

gasket.

F. Remore

(ltems

#23and

24)bearing

locknut

and

locl<washer

("1400"

and

"RAC1800'only),

(ltem

il21)

oil

slinger,

(ltem

#5)bearing

spacer,

(ltem

#24)

lockwasher

('510'-''1260'only),

(ltem

#8)oilreservoir

and

(ltem

#20)

bearlng

housing

gaskst.

G. Remore

(ltem

tr3)bearing

housing

with

(ltem

fi26)

bearing,

(ltem

#27A)

grease

slinger

('510'-'1260'only),

(ltom

#24beadngshim(s),and

(ltem

#18)

head

gasket.

Remove

(ltem

#10)

labyrinth

(ltem

#10A)carbon

ring seal

and

gasket.

H. RemorE

(ltem

#13)tie

rods.

t Remove

(ltem

tt28)and

(ltem

#29)

impeller

locknut

and

lockwasher.

J. Remove

fltem

#1)

inlet

head.

K Remove

(ltem

#15)

impeller.

L Remove

fltem

#14)

intermediate

section.

M. Remove

(ltem

#15)

impeller.

N. @ntlnue

steps

LandM

for

many

sectionsand

impellers

there

are.Clean

sealing

compound

(ltem

#16)

from

loints.

Asimpellershims,

any,

are

removed,mark

exact

position

for

subsequent

reassembly.

O. Return

shaft

andoutlet

head

assemblyto

horizontalposition

with

free

shaft

endsupported.

P. Removebolts

from

(ltem

#3)bearing

housing

and

(ltem

#10)labyrinthor

(ltem

#10A)carbon

ring

seal.

O Pull

(ltem

#3)bearing

housing

otf

(ltem

#17)

outlet

head

and

slipout

(ltem

#7)shaft.

Remove

(ltem

#18)

head

gasket.

R. Removeassemblytoolfrom

(ltem

#3)bearing

housing.

S. Separate

(ltem

#l) bearing

housingwith

(ltem

f26)bearing,

(ltem

#19)

wavy

spring

washer

and

(ltem

#27A)

grease

sllnger

('510'-'1260"

only)fromshaft.

Remove

(ltem

#10)

labyrinth

(ltem

#10A)carbon

ring

seal

and

gasket.

T. Tap

(ltem

#26)

bearings

and

(ltem

t27A)

grease

slingers

("510'-'1260'only)

from

(ltem

#l)housings.Also

remo\re

(ltem

#19)

wavy

spring

washer

and

(ltem#27)

bearing

shim(s)

fromfree

bearing

housing.

Toreassemble

blower:

A. Thorwghly

cleanthebearing

housings,

oil

reservoirs

andoil

reservoir

caps.

Use

new

bearings

per

Lamson

Corporationspecifications.Cleanalljointssothatsectionsand

headswill

seat

properly.

Apply

sealingcom-

pound

specified

(ltem

#16)to

each

outside

joint

corner

(male

lip)

ofthe

intermediate

sectionsandoutlet

headwhen

assembling.

Wetl.D.

labyrinths

(ltem#10)

with

grease.

B. Reassemble

inreverss

ordertodisassemblyabove,

making

surethatall

shimsare

put

back

same

place

(Revlew

bearing

installationinstructions48for

this

critical

phase

reassembling).

Employ

assemblytool

deslgnated

(see

assembly

tool

chart).Afterbearing

put

place

inoutlet

endbearing

housing,

slip

tool

(omlt

gasket)

overshaft

andbolt

place

thus

assuring

precise

bearing

location

duringassembly

with

machlneInvertical

position.

Assemble

(ltem

#8)oil

reservoir

with

(ltem

tr20)

gasket

inlet

endbearing

houslng.Merelyhand

tightenscreursatthisstageof

assembly.Take

upevenlyon

tie

rodnuts.Tighten

carbon

ring

sealbolts

(ltem

#10A)BUT

DONOTTIGHTENLABYRINTH

BOLTS

(ltem

#10).

Returnmachine

horizontalpositionand

remove

assemblytool

from

outlet

end

bearing

housing.

Continueassembly

accordingtoSection

Cthrough

F.Whenmachine

put

backonbase,see

thatall

fourfeet

setdownevenly.

lfInlet

and/oroutlet

head

aretwistedout

position,

loosen

tie

rodnuts

slightly.

Bolt

machine

baseand

hen

re-tightentie

rodnuts.Be

sureshaftturns

freely

hand.Tightenlabyrinth

bolts

(ltem

#10)

immediately

after

machine

started

and

operating.

Avoidover-tightening.

C. Followlubrication,coupling

andalignment

instructions under

installation

free 4G

through

AtSEISLY TOOLS

IACHtilES TOOL' PART ,

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i7 SYRACUSE.NE\T YORK TSIT

. TELEX93721

5. FAX(3I5F395.51

4Mabove.

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