Lamtec GFI35 Bedienungsanleitung

www.lamtec.de

Sensors and Systems for Combustion Engineering

Quick Reference for Endusers

Ignition and Pilot Burner

GFI35/48/70/89 and Ex Variants

Table of Contents

1 Important Information about the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Purpose/Applicability of the Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Safekeeping of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Classification of the Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Product-specific Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Proper Use - Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Item list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Important Information about the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4.1 Life Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.1 Technical Data Pilot Burner GFI35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.2 Technical Data Pilot Burner GFI48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.3 Technical Data Pilot Burner GFI70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5.4 Technical Data Pilot Burner GFI89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.5.5 Common Technical Data for Pilot Burner GFI35/48/70/89. . . . . . . . . . . . . . . . . 21

3.5.6 Special version thermal rating with high power versions . . . . . . . . . . . . . . . . . . 26

3.5.7 Technical Data external power unit Ex-Zone I . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.5.8 Technical Data external power unit save area . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.5.9 Technical data for NW35/48/70/89 sliding flange. . . . . . . . . . . . . . . . . . . . . . . . 30

4 Design and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.1 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.2 Maintenance Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.3 Customer Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.4 Warranty and Delivery Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6 Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3 Information About the Repair Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8 Disposal Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9 Order Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

1 Important Information about the Manual

These instructions must be read carefully and completely before commencing with any work.

The basic prerequisite for working safely is compliance with all the specified safety instruc-

tions.

1.1 Purpose/Applicability of the Document

These instructions facilitate the safe and efficient handling of the pilot burner GFI and its

variants.

The devices correspond to the following directives and standards:

European Directives:

• 2014/30/EU (EMC Directive) (only F130I and display)

• 2015/35/EU (Low Voltage Directive)

• (EU) 2016/426 Gas Appliance Directive (GAR)

• 2014/34/EU ATEX Directive (only devices of Ex-Zone 1 and 2)

• 2011/65/EU (RoHS2)

Harmonised European Standards:

• DIN EN 298 (only integr. flame monitoring F130I)

• DIN EN 13611 (only integr. flame monitoring F130I)

• DIN EN 61508 (only integr. flame monitoring F130I)

• IEC 60079-0 (only devices of Ex-Zone 1 and 2)

• IEC 60079-1 (only devices of Ex-Zone 1)

• IEC 60079-7 (only devices of Ex-Zone 2)

• IEC60079-15 (only devices of Ex-Zone 2)

Approvals:

• SIL3 (only integr. flame monitoring F130I)

Indien:

• Petroleum Rules, 2002 (only devices of Ex-Zone 1 and 2)

1.2 Target Group

NOTICE

All assembly, commissioning, troubleshooting and maintenance work may only be carried

out by authorised and trained personnel.

The device may be operated and maintained only by those who are capable of doing so

in terms of their level of knowledge and training.

For safety reasons, access to parameter settings must be restricted to authorised and

trained personnel.

1 Important Information about the Manual

1.3 Safekeeping of the Manual

Store the manual and all related documents in a safe place.

The manual is part of the product and must be kept safe and be accessible to personnel at all

times.

In addition, the following is important:

• The manual is available when required.

• The manual Is kept for the entire service life of the device.

• The manual is available to the subsequent operator.

2 General Safety Instructions

2.1 Classification of the Safety Instructions and Warnings

The following symbols are used in this document to draw the user's attention to important safe-

ty information. They are located at points where the information is required. It is essential that

the safety information is observed and followed, and that applies particularly to the warnings.

DANGER!

This draws the user's attention to imminent danger. If it is not avoided, it will result in death or

very serious injury. The plant including its surroundings could be damaged.

WARNING!

This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may

result in death or very serious injury. The plant including its surroundings could be damaged.

CAUTION!

This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may

result in minor injuries. The plant including its surroundings could be damaged.

NOTICE

This draws the user's attention to important additional information about the system or system

components and offers further tips.

The safety information is incorporated into the instructions.

Thus, the operator is requested to:

1 Comply with the accident prevention regulations whenever work is being carried out.

2 Do everything possible within his control to prevent personal injury and damage to prop-

erty.

2 General Safety Instructions

2.2 Product Safety

NOTICE

This product is state-of-the-art technology and complies with the generally accepted

safety-related rules and regulations.

Every device is tested before delivery to ensure that it is working properly and safely.

Only use this product when it is perfect condition and in accordance with the manual, the

prevailing regulations and guidelines and the applicable safety and accident prevention

regulations.

NOTICE

The risk of fire, traffic, wind, tidal waves and earthquakes depends on the installation situation

on site and must be evaluated separately.

2 General Safety Instructions

2.3 Product-specific Dangers

Installation and commissioning

WARNING!

All following warnings must be observed to avoid personal injury and damage to

property and the environment.

WARNING!

During the operation of electrical devices, certain parts inevitably have dangerous

voltage. If the following notices are not observed, severe bodily injury and property

damage could thus occur.

WARNING!

The integrated flame scanner is not provided with a direct switch-off of the fuel valves.

The subsequent signal processing must be carried out in the control system, which is

adapted to suit the combustion plant. The device may only be used with burner control-

lers which comply with local standards.

WARNING!

The integrated flame scanner is a safety device. Only specialist staff of the manufactur-

er or people approved by the manufacturer may intervene. No interventions by anyone

else are permissible. This applies, in particular, in the event of a defective fuse.

2 General Safety Instructions

NOTICE

The integrated flame scanner of the pilot burner is a safety component for gaseous and liquid

fuels. When gas consumers according to EN 298 are used, they are subject to the (EU) 2016/

426 Gas Appliance Directive (GAR).

• The applicable national safety regulations and standard notes are to be observed

in each case.

• The installation of the device must be carried out precisely according to the directions in

these operating instructions.

• Only connect the device when the technical data of the device matches the data of the

peripheral equipment.

• The device may only be operated in an environment for which it is specified in accordance

with the technical data.

• None of the safety labelling or markings may be removed from the device.

• No unauthorized modifications or attempts to repair the device

are permitted.

• Make sure that no spliced strands can come into contact with any of the adjacent connec-

tions. Use appropriate end splices.

• Make sure that the power cables are not interchanged between L and N.

• The plug connectors X13, X14, X15 and X16 do not have a secure disconnection from the

mains voltage.

• To replace or disconnect the plug connectors, all poles of the plant must be disconnected

from the mains.

• Measuring circuits must feature a secure disconnect according to EN 61140 "Protection

against electric shock " for active parts; for this reason, use only measurement and

evaluation devices which have a double or reinforced insulation.

• In order to provide for operating safety, make sure when installing the output contacts that

the circuitry of the radio interference suppression to be provided by the user is carried out

in such a way that there is no risk of shorting out the relay contact output (flame signal) by

defective component parts of the suppressor circuitry

• Work on electrical systems or equipment may be performed only by a certified electrician

or trained personnel managed and supervised by a certified electrician according to the

electrical engineering regulations.

• Machine and plant parts on which inspection, maintenance, and repair work is performed

must be de-energised and secured against reactivation. First make sure the enabled parts

are de-energised, then earth and short-circuit them. Secure adjacent, live parts against

accidental contact by covering them.

• The electrical equipment of the system must be checked regularly. Defects must be

reported immediately and remedied.

• If work on live parts is necessary, a second person must be involved who can press the

emergency stop or main switch if required. Block off the working area with a red-and-white

safety chain and a warning sign. Use only voltage-insulated tools.

• In case of fire in electrical systems, do not extinguish with water under any circumstances.

Only the provided fire extinguishers may be used.

2 General Safety Instructions

2.4 Proper Use - Conditions of Use

Intended use

The ignition burner is utilised in industrial ovens, thermal processing systems and heating boil-

ers for gas, oil and solid fuels.

It is used for the following purposes:

• Preheating the system

• Igniting the main burner

• Supporting the main burner flame

The ignition burner is intended only for the described use.

Any use going beyond the intended use shall be deemed improper.

The LAMTEC GmbH & Co KG shall not be liable for damage caused by the non-compliance.

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