Lang XL-24 Electric Clamshell Betriebsanleitung

Lang Manufacturing Company 6500 Merrill Creek Parkway Everett, WA 98203

Rev. # A Phone: 425-349-2400 Fax: 425-349-2733

Installation, Operation, Maintenance, & Troubleshooting

Model: XL, Electric Clamshell

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND

WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY

OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER

SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY

CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM,

TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND

YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL

PERSONNEL FROM THE AREA.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT.

Model #: Purchased From:

Serial #: Location:

Date Purchased: Date Installed:

Purchase Order #: For Service, Call:

Clamshellis a registered trademark of Lang Manufacturing.

TABLE OF CONTENTS

CHAPTER PAGE

1. TABLE OF CONTENTS........................................................................3

2. READ FIRST ..........................................................................................4

3. EQUIPMENT DESCRIPTION...............................................................6

4. UNPACKING .........................................................................................8

5. INSTALLATION....................................................................................9

6. INITIAL START-UP ..............................................................................11

7. OPERATION ..........................................................................................12

8. MAINTENANCE & CLEANING..........................................................13

9. TROUBLESHOOTING..........................................................................16

10.PARTS LISTS.........................................................................................17

11.WIRING DIAGRAMS............................................................................18

12.WARRANTY..........................................................................................19

IMPORTANT READ FIRST IMPORTANT

CAUTION: THE UNIT IS EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS

NEEDED OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT,

DOLLY, OR PALLET JACK) TO REMOVE THE UNIT

FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH UNIT WILL BE LOCATED MUST BE

DESIGNED TO SUPPORT THE WEIGHT OF THE UNIT.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE

APPLIANCE COULD RESULT IN ELECTROCUTION

AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH

ELECTRICITY. IMPROPER INSTALLATION CAN

CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located behind access panel

between grease drawer and control panel. The unit

voltage, wattage, serial number, wire size, and

clearance specifications are on the data plate. This

information should be carefully read and understood

before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems,

must conform to their applicable national, state and

locally recognized installation standards.

NOTICE: During the first few hours of operation you may

notice a small amount of smoke coming off the unit,

and a faint odor from the smoke. This is normal for a

new unit and will disappear after the first few hours

of use.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN

AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY

TO AVOID THE DANGER OF SLIPS OR FALLS.

IMPORTANT READ FIRST IMPORTANT

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE,

ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN,

EYES, MUCOUS MEMBRANES AND CLOTHING.

PRECAUTIONS SHOULD BE TAKEN TO WEAR

RUBBER GLOVES, GOGGLES OR FACE SHIELD

AND PROTECTIVE CLOTHING. CAREFULLY READ

THE WARNING AND FOLLOW THE DIRECTIONS ON

THE LABEL OF THE CLEANER TO BE USED.

NOTICE: Service on this or any other LANG equipment must

be performed by qualified personnel only. Consult

your authorized service agency directory or call the

factory at 1-800-224-LANG (5264), or

WWW.LANGWORLD.COM For the service agency

nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS

PLUGGED/WIRED INTO A LIVE RECEPTACLE.

BEFORE REPLACING ANY PARTS, DISCONNECT

THE UNIT FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED

DISTRIBUTORS CAN CAUSE BODILY INJURY TO

THE OPERATOR AND DAMAGE TO THE EQUIPMENT

AND WILL VOID ALL WARRANTIES.

EQUIPMENT DESCRIPTION

Lang Model: XL

Electric Clamshell

The Electric Clamshellconsists of an electric griddle base and an electric hood.

Exterior

♦Griddle

Griddle dimensions are 17” (43.18cm) high x 30” (76.20cm) deep x width is dependent

upon model number.

The sides, bottom, and rear wall are constructed of double wall stainless steel that allows

closer installation to combustible surfaces.

The griddle surface is made of 1” thick, highly polished steel that eliminates hot and

cold spots, recovery problems and warping, and ensures even heat to the edges of the

griddle.

♦XL Hood

Hood dimensions (including griddle and legs) are 22¼” (55.88cm) high with hood

lowered, (44¾” [113.67cm] high with hood raised, 31½” (80cm) deep, x 24” (61cm)

wide.

The hood wrap is constructed of stainless steel.

There is a 3” clearance between griddle and hood.

Controls

♦Griddle

Each twelve-inch section has a manual thermostat with a temperature range of 175°F to

450°F in 50°increments.

The thermostat is mounted in a fully enclosed, air-cooled compartment for protection

from heat and grease.

Each thermostat has a pilot light indicating when heating elements are energized. Light

shuts off when griddle reaches set temperature.

♦XL Hood

The XL Hood has an “on/off” toggle switch located in the griddle base control area that

energizes the heater. A tilt switch is integrated in the top of the hood that activates the

heater to “full on” when lowered, standby when raised.

A “on/off” heat indicator lamp is located next to the “on/off” toggle switch.

EQUIPMENT DESCRIPTION CONT’D

Technical

♦Griddle

The griddle is standard 208/240 dual voltage, 3 phase, for on-site installation to either

208v or 240v. For simple conversion to single phase power connection see the phasing

portion of this manual. This conversion is extremely easy and neither terminates the

Lang warranty nor is chargeable to Lang as warranty service.

♦XL Hood

The hood is standard 208 or 240 single phase. The voltage must be specified when

ordering.

CLEARANCES

Spacing requirements are 2” from the sides and back.

Receiving the Unit

Upon receipt, check for freight damage, both visible and concealed. Visible damage should

be noted on the freight bill at the time of delivery and signed by the carrier's agent.

Concealed loss or damage means loss or damage that does not become apparent until the

merchandise has been unpacked. If concealed loss or damage is discovered upon

unpacking, make a written request for inspection by the carrier's agent within 15 days of

delivery. All packing material should be kept for inspection. Do not return damaged

equipment to Lang Manufacturing Company. File your claim with the carrier.

Location

Prior to uncrating, move the unit as near its intended location as practical. The crating will

help protect the unit from the physical damage normally associated with moving it through

hallways and doorways.

Uncrating

The unit will arrive completely assembled inside a wood frame covered by a cardboard box

and strapped to a skid. Remove the cardboard cover, cut the straps and remove the

wood frame.

CAUTION: THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING,

INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY

APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH

AS A FORKLIFT, DOLLY OR PALLET JACK) TO REMOVE THE

UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE

UNIT WILL BE LOCATED MUST BE DESIGNED TO SUPPORT

THE WEIGHT OF THE UNIT.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP

BACK WHEN CUT.

Remove the unit from skid and place in intended location.

INSTALLING THE LEGS

The XL Hood comes standard with 4-inch stainless steel legs. A optional stand is available.

To install the legs, remove the legs from the grease drawer. Using extreme caution elevate

the griddle 10 inches off the ground and install the legs in the threaded holes provided.

To install the stand, turn the stand so that the legs are sticking strait up positioning the side

with the three holes to the rear. Place the metal spacer on the legs and slide the shelf over

the legs until it rests up against the spacer. Tighten the Allen screws on the shelf so that it is

stationary. If casters were ordered, install the caster onto the threaded stud provided in the

bottom of the leg to the desired height and tighten the Allen screws on the stand. Flip stand

over onto the legs so that the three holes are in the back. Using extreme caution, set the

griddle onto the stand. Using the threaded holes provided on the bottom of the griddle

screw the 5/8 bolt through the stand into griddle.

UNPACKING

INSTALLATION

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL

PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD

RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL

QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER

INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR

DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located behind access panel between grease

drawer and control panel. The unit’s voltage, wattage, serial

number, wire size, and clearance specifications are on the data

plate. This information should be carefully read and understood

before proceeding with the installation.

NOTICE: The installation of any components such as a vent hood, grease

extractors or fire extinguisher systems must conform to their

applicable national, state and locally recognized installation

standards.

ELECTRICAL CONNECTION

♦Griddle

The electrical connection must be made in accordance with local codes or in the absence

of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1).

A 1 1/4-inch conduit knockout through the back and the bottom of the griddle body is

located at the rear of the griddle. A 3-pole terminal block is provided for service

connections and can be accessed through a removable panel on the back of the griddle.

Use a supply wire suitable for at least 90 degree centigrade.

The griddle is shipped from the factory wired 208/240 dual voltage. Jumper wires on

terminal strip next to the main power supply connection determine the griddle voltage.

For a 208- volt power supply, leave the jumpers in place. For a 240 -volt power supply

disconnect the jumpers to the terminal strip as indicated on the tag.

♦XL Hood

For power connection to the hood, a two pole terminal block is provided next to the

three pole terminal block on the back of the griddle.

The hood is shipped either 208 or 240 volt single phase only. The voltage must be

specified when ordering.

WARNING: MAKE SURE THE MAIN POWER SUPPLY TO THE GRIDDLE IS

TURNED OFF AT THE SOURCE PRIOR TO CONNECTING POWER

TO THE GRIDDLE.

CAUTION: BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE

VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE

FRONT OF THE GRIDDLE.

GRIDDLE XL HOOD

Three Phase Single Phase Single Phase

208 VOLT 240 VOLT 208V 240V 208V 240V

Model

Number

Total

K.W. L1 L2 L3 L1 L2 L3

Total

K.W.

XL-24, XL-24B 12.0 50.0 28.8 28.8 43.3 25.0 25.0 57.7 50.0 6.0 28.9 25.0

XL-36, XL-36B 18.0 50.0 50.0 50.0 43.3 43.3 43.3 86.5 75.0 6.0 28.9 25.0

XL-48, XL-48S 24.0 75.0 75.0 50.0 65.0 65.0 43.3 115.4 100.0 6.0 28.9 25.0

PHASING

GRIDDLE XL HOOD

Three Phase Single Phase Single Phase

Model

Number L1 L2 L3 L1 L2 L1 L2

XL-24 1,4 2 3 1,3 2,4 A B

XL-36 1,4 2,5 3,6 1,3,5 2,4,6 A B

XL-48 1,4,7 2,5,8 3,6 1,3,5,7 2,4,6,8 A B

INSTALLATION CONT’D

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