Laser 6803 Bedienungsanleitung

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Part No. 6803

Battery Tester

12 volt

Instructions

Controls

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Technical Parameters Standard Measuring Range

CCA 100-2000

BCI 100-2000

CA 100-2000

MCA 100-2000

JIS 26A17-N200z

DIN 100-1400

IEC 100-1400

EN 100-2000

SAE 100-2000

GB 30Ah-220Ah

Introduction

The Laser 6803 Car Battery Tester quickly and accurately measures the cold

cranking amps (CCA) capability of the vehicle starting battery, measures

battery health and assists in pinpointing common faults in the vehicle

starting and charging systems.

• Tests all automotive starting batteries, including lead-acid, AGM

(absorbed glass mat) ﬂat plate, AGM spiral wound, GEL batteries, and

EFB (enhanced ﬂooded battery)

• Detects bad cells

• Reverse polarity protected — will not damage battery tester or vehicle

• Tests fully charged or partly discharged batteries

• Multi language

• Test data can be printed out via PC or Laser 6804 Thermal Printer

Battery Test

Analyses battery health status to calculate actual cold cranking capability of

the battery; advises whether to charge or replace battery if necessary. Can

identify a faulty battery before actual failure.

Cranking Test

Identiﬁes fault or potential faults in the starting circuit including the starter

motor itself by measuring increases in starting load torque.

Charging Test

Checks and analyses the charging system, determines if output of generator

or alternator is to normal parameters, detects under or over-charging.

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Cold cranking amps measuring range:

Voltage measuring range: 8-30V DC

Ref. Component

A LCD display screen

B ENTER key

C EXIT key

D UP / DOWN keys

E Mini-USB socket

F Battery Crocodile clips (+ red & - black)

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Product Setup

Select Language.

Adjust LCD screen contrast by using UP and DOWN keys.

Select Tool Information.

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Instrument can be powered up by (a) connecting to vehicle battery via the

crocodile clips (F), red to positive (+), black to negative (-), or (b) via the

supplied USB cable to a PC.

From the startup screen press the ENTER key (B) to display the main menu.

Then scroll down by

pressing the DOWN

key (D) to 6.System

Setup.

The System Setup screen enables the selection of Language, Screen

Contrast or the Tool Information (current software and hardware versions).

Product Setup

Quick Test

This test very quickly determines the battery status including voltage, CCA,

electronic resistance, charge percentage value, state of health and test

result.

From the startup screen press the ENTER key (B) to display the main menu.

Testing the Vehicle Battery

Then scroll down

by pressing the

DOWN key (D) to

1.Quick Test.

Press ENTER to select Quick Test. At the next screen enter the rated

battery capacity (using the UP and DOWN keys) for the battery being tested

(this can be read from the information label on top of the battery). This is the

amp/hour (Ah) ﬁgure.

Now press the ENTER key to start the Quick Test. One of ﬁve results will be

displayed:

Good Battery —

Test passed with

no problems found.

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Testing the Vehicle Battery

Good, but

Recharge —

current is low,

recharge before

using.

Replace — the

battery has reached

(or is very near) the

end of its useful life.

Replace with new

battery before using

vehicle.

Bad Cell — Replace

— One or more cells

damaged, replace

battery.

Charge and

Retest — an

unstable battery

can be recharged

and tested again to

avoid error.

If the same result (or Replace result) is displayed after charging and

retesting, then the battery is damaged and should be replaced.

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Full Test — Battery in Vehicle

Testing the Vehicle Battery

Now select

1.Battery Test from

the Test in Vehicle

menu.

Select

2.Battery in Vehicle

from main menu.

If the instrument detects a surface charge condition in the battery, the

following screen is displayed:

Follow the instructions displayed, then press the ENTER key to continue.

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Testing the Vehicle Battery

Select battery type

(info on battery label).

Now choose the measuring range for the battery; again, this information is

displayed on the label on top of the battery. Cycle up or down to choose the

correct measuring standard; for example EN, SAE or CCA.

Press ENTER to select the measuring rate.

If the battery label

indicates 500 CCA,

then choose CCA.

If the battery label

indicates 500 CCA,

then choose 500.

The screen will display ‘TESTING’ for a few seconds. When the test is

completed, one of ﬁve results will be displayed (refer to previous Quick Test

section for descriptions and diagrams for these results).

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Now select

2.Cranking Test

from the Test in

Vehicle menu.

Testing the Vehicle Battery

The tester will now

prompt the operator

to start the engine.

After the engine

starts, the screen

shows:

Then the test result

is displayed, which

includes the actual

cranking voltage and

the actual cranking

time:

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If Cranking Test is

abnormal, Replace

(battery) will be

displayed with the

results:

Testing the Vehicle Battery

Now select

3.Charging Test

from the Test in

Vehicle menu.

Keep the engine running for this test; make sure all electric accessories are

switched OFF. Turning on or off any electric accessories during the test will

affect the accuracy of the test result.

The instrument will run the following tests in sequence. For the Ripple Test

(excessive ripple means that one or more of the alternator diodes is failing,

allowing alternating current to be passed into the battery), the instrument

will display the real time ripple and then the ripple volt and charging volt

values:

1110

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After the Ripple Test, the instrument will automatically start the Loaded

Voltage Test:

Testing the Vehicle Battery

The Loaded Voltage Test takes approximately 3 seconds, then you will be

advised to bring the engine speed up to 2500 RPM and hold for 5 seconds.

Then press ENTER to continue:

The instrument starts the Charging Volt Test after the increasing engine revs

are detected:

After the test has been completed, the screen displays the effective

charging voltage and charging test results:

Testing the Vehicle Battery

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Charge Test Results

Charging Normal: No problems detected.

Charging Low: Charging voltage is low; check alternator drive belt and/

or the alternator and battery connections. If no faults are found, refer to the

manufacturer’s documentation for charging system fault-ﬁnding.

Charging High: Alternator output voltage is too high; it is likely that the

alternator’s internal voltage regulator is faulty. Overcharging will damage the

battery and drastically shorten its life.

No Volt Output: No output from the generator or alternator has been

detected — refer to ‘Charging Low’ instructions above.

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Test — Battery Out of Vehicle

Out of Vehicle means that the car battery is not connected to the vehicle’s

electrical system, i.e. the battery terminals are not connected or the battery

is being bench tested.

Testing the Vehicle Battery

In this mode, only the Battery Test can be carried out — follow the Battery

Test instructions from the ‘Test in Vehicle’ section.

Review Data

To view the last

tested battery

result, choose

4.Review Data

from the Main

Menu.

The data will be

displayed:

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The Laser 6803 Car Battery Tester can print out the test results via a PC or

with the Laser 6804 Thermal Printer.

To Print from PC

1. Connect the 6803 Car Battery Tester to the PC via the USB cable

supplied. The tester will power up.

2. Insert the Mini-CD supplied into the PC CD drive.

3. Locate the USB Driver folder.

4. Install the USB driver (follow instructions on screen).

Print Data

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5. When the PC conﬁrms that the USB Driver software has been installed

correctly, locate the Print Software folder.

6. Run the print software.

7. The software will conﬁrm that it is connected to the battery tester. If

there is any information displayed from a previous session, click on the

‘Clear’ button.

Print Data

8. On the main menu of the battery tester select 5.Print Data:

9. The data from the battery tester will be sent to the PC:

10. Click on the ‘Print’ button to send to the printer connected to the PC.

Print Data

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1716

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• Only for use with automotive 12 volt systems.

• Always refer to instructions before use.

• Observe standard workshop safety procedures when using the tester.

• Danger of sparking: (explosion risk) if vehicle battery has recently been

charged, ensure area is well ventilated and ensure eye protection is

worn before connecting up the battery tester.

• Danger of sparking: do not connect up the battery tester if there are any

fuel leaks or fuel vapour present.

• Always take extreme care when connecting the battery tester to the

vehicle battery. Always connect red cable clamp to the positive terminal

of the battery ﬁrst. When disconnecting, always remove the black cable

clamp from the negative battery terminal of the battery ﬁrst.

• When working with or near a lead-acid battery make sure to remove

personal metal items such as watch straps, rings, bracelets, necklaces,

etc. A short across the battery terminal from one of the above could

cause severe burns.

• Protect the battery tester from prolonged exposure to humid or damp

conditions.

• Ideal storing and operating temperature: 0˚C to +50˚C.

• Do not let the tester get wet or use in damp or wet conditions.

• Please keep away from children at all times.

Precautions - please read

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