LBA GROUP LBA 63 Toll Highways Bedienungsanleitung

OPERATING INSTRUCTIONS

LIFTING BARRIERS

LBA 63 Toll Highways

THE VEHICLE AND PEDESTRIAN ACCESS CONTROL SPECIALIST

Before installing or repairing your equipment, we recommend that you read these user and operang

instrucons carefully.

We are at your disposal for any addional informaon or comments.

Please contact our Aer-Sales Service on +33 (0)4 78 86 02 86, from Monday to Friday, 9 am to 6 pm.

451 Chemin de Champivost - 69760 LIMONEST

Tél : +33 (0)4 78 86 02 86

www.grouplba.com - contact@lbagroup.fr

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

 
Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version 
 

Contents 
 
 
1GENERAL INFORMATION .................................................................................. 6 
1 FOREWORD ............................................................................................................... 6 
2 INFORMATION ........................................................................................................... 7 
3 LIMITS OF LIABILITY..................................................................................................... 8 
4 INTELLECTUAL PROPERTY RIGHTS ................................................................................... 8 
5 GUARANTEE .............................................................................................................. 8 
6 CUSTOMER SERVICE AND AFTER-SALES SERVICE ................................................................ 9 
7 DECLARATION OF CONFORMITY..................................................................................... 9 
8 ENVIRONMENTAL PROTECTION...................................................................................... 9 
2SAFETY ...........................................................................................................10 
1 COMPLIANT USE OF BARRIERS ..................................................................................... 10 
2 NON-COMPLIANT USE OF BARRIERS.............................................................................. 10 
3 USER RESPONSIBILITY ................................................................................................ 11 
4 MODIFICATIONS AND TRANSFORMATIONS..................................................................... 11 
5 QUALIFIED STAFF...................................................................................................... 12 
6 HAZARDOUS AREA .................................................................................................... 12 
3IDENTIFICATION..............................................................................................12 
4TECHNICAL DATA ............................................................................................13 
1 DIMENSIONS AND DIRECTIONS .................................................................................... 13 
2 MAIN FEATURES....................................................................................................... 14 
3 ADDITIONAL INFORMATION:....................................................................................... 15 
3.1 Boom:......................................................................................................... 15 
3.2 Boom bracket:............................................................................................ 16 
4 POWER SUPPLY ........................................................................................................ 20 
5 CONDITIONS OF USE.................................................................................................. 20 
6 PERFORMANCES....................................................................................................... 21 
5OPERATING PRINCIPLE ....................................................................................22 
6TRANSPORT AND STORAGE .............................................................................23 
1 TRANSPORT INSTRUCTIONS......................................................................................... 23 
2 CHECKS AFTER TRANSPORT......................................................................................... 23 
3 STORAGE INSTRUCTIONS ............................................................................................ 23 
7ASSEMBLY AND INSTALLATION........................................................................24 
1 FOUNDATIONS AND CONDUITS:................................................................................... 24 
2 INSTALLATION OF THE BARRIER’S HOUSING:................................................................... 25 
3 ASSEMBLING THE BOOM:........................................................................................... 26 
4 FITTING THE TRAFFIC LIGHT......................................................................................... 27 
8ELECTRICAL CONNECTION:...............................................................................29 

 
Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version 
 
 

9SWITCHING ON AND SETTINGS ........................................................................31 
1 FOREWORD:............................................................................................................ 31 
2 SWITCHING ON THE BARRIER....................................................................................... 31 
3 ADJUSTING OF STOPS AND SENSORS:............................................................................ 32 
4COMPENSATION ADJUSTMENT .................................................................................... 34 
PRESENTATION ON THE INTERFACE..................................................................35 
1 GENERAL INTERFACE ................................................................................................. 35 
2 INPUTS/OUTPUTS..................................................................................................... 36 
2.1 Inputs/outputs description ........................................................................ 36 
2.2 Default assignment of the inputs/outputs ................................................ 37 
CONTROLS AND VIEWING................................................................................38 
1 LOCAL CONTROLS: .................................................................................................... 38 
2 VIEWING ................................................................................................................ 38 
2.1 Screen: ....................................................................................................... 38 
2.2 LEDs:........................................................................................................... 40 
MESSAGES AND SAFETY COMPONENT ACTIVATION..........................................41 
1 STATUS MESSAGES OF THE BARRIER:............................................................................. 41 
2 MESSAGES FOR SAFETY ACTIVATION OF THE BARRIER:...................................................... 41 
MAIN MENU: ..................................................................................................42 
1 CHOICE OF THE USER:................................................................................................ 42 
2 "INFORMATION" - CHARACTERISTICS OF THE PROGRAMME:......................................... 43 
3 "START/STOP PLC" - STARTING/STOPPING THE PROGRAM: .......................................... 43 
4 "USER PARAMETERS" - SETTINGS FOR THE PROGRAM:............................................... 44 
5 "IP CONFIG" -IP ADDRESS CONFIGURATION: .............................................................. 46 
6 "DOWNLOAD PLC PROG" -MODIFICATION OF THE PROGRAM USING AN SD CARD:......... 47 
7 "UPLOAD PLC PROG" -RECORDING OF THE PROGRAM ON AN SD CARD:........................ 48 
8 "LOCATED VARS" - LOCAL VARIABLES OF THE PROGRAM:............................................. 49 
TCP/IP MODBUS COMMUNICATION: ...............................................................50 
1 RS485 COMMUNICATION:........................................................................................ 50 
2 ETHERNET TCP/IP COMMUNICATION.......................................................................... 50 
3 MODIFICATION OF THE IP ADDRESS ............................................................................. 50 
4 EXCHANGE TABLE: .................................................................................................... 51 
WEB SERVER ...................................................................................................52 
1 CONNECTION TO THE BARRIER..................................................................................... 52 
2 AUTHENTIFICATION................................................................................................... 53 
3 HOME PAGE ............................................................................................................ 54 
4 OTHER TABS ............................................................................................................ 56 
4.1 "Configuration" tab ................................................................................... 56 
4.2 "Userparam" tab (authentication required).............................................. 56 

 
Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version 
 

4.3 "Located var" tab (authentication required) ............................................. 57 
4.4 Informations" tab ...................................................................................... 57 
CLEANING AND MAINTENANCE: ......................................................................58 
1 CLEANING:.............................................................................................................. 58 
2 MAINTENANCE SCHEDULE:......................................................................................... 58 
MALFUNCTIONS..............................................................................................59 
1 FREQUENT FAILURES AND ADJUSTMENTS....................................................................... 59 
2 CONVERTER ERROR MESSAGES .................................................................................... 62 
REPAIRS..........................................................................................................63 
1 REPLACING THE BOOM .............................................................................................. 63 
2 REPLACING THE PROTECTIVE COVER ............................................................................. 64 
3 REPLACING THE REDUCTION GEAR ASSEMBLY ................................................................. 65 
4 REPLACING END STOPS .............................................................................................. 66 
5 REPLACING THE POSITION SENSORS.............................................................................. 67 
6 INSTALLING THE UNHINGING SENSOR............................................................................ 68 
7 REPLACING THE BOOM BRACKET ASSEMBLY ................................................................... 70 
8 BREAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL-FREE DISMANTLING ............... 71 
9 REPLACING THE COUNTERBALANCE SPRING.................................................................... 74 
10 REVERSING THE DIRECTION OF LBA 63 TOLL HIGHWAYS BARRIERS................................ 75 
11 INSTALLING THE LIGHT SUPPORT POLE (OPTIONAL).......................................................... 76 
REPLACING ONE-C CONTROL BOARD:...............................................................77 
WIRING DIAGRAM...........................................................................................78 
 
 
 

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

1 General information

1.1 Foreword

Thank you for choosing La Barrière Automatique to secure and regulate your access areas. Be rest

assured that your acquisition will provide you with the greatest satisfaction for a number of years.

However, before installing your equipment, we recommend that you read the following operating

instructions and the quick installation guide attached.

Despite the care taken in drafting these instructions, if specific points seem incorrect or unclear, please

let us know. We are at your disposal for any comments or additional information.

Before installing or repairing the automatic lifting barrier, please read these instructions carefully.

The lifting barrier must be installed and serviced by a professional installer, in accordance with the

instructions and regulations in force.

All of the instructions must be respected to prevent any harm to people. Failure to observe these

instructions may cause physical injuries, which, in some cases, may be serious.

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

1.2 Information

The installation of a barrier or a physical obstacle incurs your liability with regard to user safety. In

addition, we ask you to take into account the following comments:

►The key used to open the barrier hatch provides access to the mechanism and electrical part.

Therefore, it must be used by employees who are aware of running the risks of electrocution

and crushing in the event of negligent operation. The intervening employee must check that

the hatch is correctly locked before leaving.

►Pedestrian traffic must be prohibited in the obstacle passage area except if its movement is

highlighted efficiently (light and/or audible warning, marking on the ground, sign board, etc.).

You are responsible for the condition of this signalling.

You are solely responsible for the installation of and compliance with appropriate signs, taking into

account the following note:

Note: in countries within the European Union, requirement 1.3.7.2 of the EC Machinery Directive lays

down the affixing of a pictogram on either side of equipment that prohibits pedestrian access in

hazardous areas, at least one metre downstream and upstream of the boom in closed position

(horizontal).

Example of pictogram:

RED

BLACK

WHITE

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

1.3 Limits of liability

Failure to observe the provisions listed below releases La Barrière Automatique of any liability for

damages caused to people or objects:

►In the event of an operating anomaly, switch off the motor’s power supply immediately and

control the barrier manually until the failure has been determined and eliminated

►Do not modify the product’s parts if this is not stated in the manual or approved by the

manufacturer

►Devices must be modified or dismantled exclusively by authorised and qualified staff

►Avoid placing parts of the automation system close to heat sources or in contact with liquid

substances

►Use suitable power supply cables

►For ideal operation of the automation system, use accessories offered by La Barrière

Automatique

►Installation, inspection and placing into operation must be carried out according to the

standard in force

►Dispose of waste materials in compliance with the local standard in force

1.4 Intellectual property rights

It is prohibited to give the operating instructions to third parties without the manufacturer's written

consent.

The contents, texts, drawings, figures and other illustrations are protected by intellectual property law

and benefit from intellectual property rights. Any fraudulent use is liable for criminal penalties.

Reproductions, even partial and whatever their type or form, as well as use and/or communication of

the contents are prohibited without the manufacturer’s written consent.

1.5 Guarantee

Under normaluse of theproduct, if theseoperatinginstructionshavebeenfollowed andnounauthorised

intervention has taken place, “La Barrière Automatique” shall be liable for any defects of form or

manufacture for mechanical and/or electrical parts in accordance with the contract concluded at the

time of sale.

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

1.6 Customer service and after-sales service

Whether before, during or after sale of the equipment, “La Barrière Automatique” is at your disposal for

any technical issues via the following contact details:

LA BARRIERE AUTOMATIQUE

451 chemin de Champivost

69760 LIMONEST

France

Tel.: +33 (0)4-78-86-02-86

Fax: +33 (0)4-78-51-18-76

Email: contact@barriere-automatique.fr

Comment: In order to process your request as best as possible, whenever possible, please note

the information present on the barrier’s identification plate (type, serial number, date of

manufacture) before calling.

1.7 Declaration of conformity

The barriers are compliant with the following European standards:

No. 305/2011/EC : Construction Products Regulation

No. 2006/42/EC : Machinery Directive

No. 2014/35/EC : Low Voltage Directive

No. 2014/30/EC : Electromagnetic Compatibility Directive

No. 2011/65/EC : ROHS Directive

NF EN 61800-3 amendment A11, Table 2: Minimum immunity requirements for hboomonics, second

environment

NF EN 61800-3 amendment A11, Table 3 and 4: Immunity requirements for voltage variations,

unbalances and frequency variations, second environment

NF EN 61800-3 amendment A11, Table 6: Immunity requirements for high-frequency disturbances,

second environment

NF EN 61800-3 subclauses 6.1.1, 6.1.2, 6.1.3, 6.1.4: Low-frequency emissions

NF EN 61800-3 Table 6 and 7: High-frequency emissions, first environment

NF EN 61800-5-1: Adjustable speed electrical power drive systems

NF EN 60034-1: Rotary electrical machines

1.8 Environmental protection

Incorrect disposal of components or of the barrier may result in environmental damages.

Please observe and comply with the local and national directives and laws in force before dismantling

a barrier.

Operating Instructions –LBA63 TOLL HIGHWAYS –2019 Version

2 Safety

2.1 Compliant use of barriers

“La Barrière Automatique” barriers are designed exclusively to regulate the entry and/or exit of

predefined vehicles in specified areas.

The vehicles must have a metal surface area large enough to be detected by themagnetic loops on the

ground.

For vehicles that cannot be detected by the magnetic loops (metal surface area too small), we strongly

recommend the use of another safety device such as an infrared sensor or an ultrasonic sensor.

If the user chooses not to use safety devices, “La Barrière Automatique” shall under no circumstances

be held liable in the event of uncontrolled closing of the barrier.

The barrier must be controlled by electrical power only.

2.2 Non-compliant use of barriers

Non-compliant use of the barrier may result in hazardous situations and risks of

serious injuries.

All of the following uses are considered as non-compliant:

►Regulating the traffic of pedestrians, bicycles and/or animals

►Using the barriers for level crossings

►Connecting or assembling accessories without prior approval by “La Barrière Automatique”

►Any other use other than those described in the compliant uses section

Any request for damages whatsoever following non-compliant use of the barrier will be refused.

The user of the barrier is solely liable for any damages following non-compliant use.

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