Leibinger JET Rapid Bedienungsanleitung

JET Rapid
JET Rapid Wire
JET Rapid Wire PI
Operating Manual V1.02
Please
keep for future reference!


Seite 1
Release R.1.02 JET3up RAPID

Page 2
High Speed Line Release R.1.02
Table of content
1General overview ......................................................................... 3
1.1 Publisher ....................................................................................................................... 3
1.2 Introduction.................................................................................................................... 5
1.3 Document information ................................................................................................... 7
1.4 Warranty........................................................................................................................ 7
2Safety ......................................................................... 8
2.1 Scope of risks................................................................................................................ 8
2.2 Operating staff............................................................................................................... 9
2.3 Dangers due to electrical energy................................................................................... 9
2.4 Conformity ................................................................................................................... 10
3Technical Data of the High Speed Line ....................................................................... 11
3.1 Connection values and ambient conditions:................................................................ 11
3.2 Cabinet: ....................................................................................................................... 11
3.3 Print head ventilation / JET RAPID Wire (PI) and Speed Plus .................................... 12
3.4 Technical data of the High Speed Line ....................................................................... 14
3.5 Overview about the printheads.................................................................................... 17
4Available inks (All types of the High Speed series)........................................................... 21
4.1 Ink selection of the High Speed Line........................................................................... 21
4.2 Cleaning requirements ................................................................................................ 22
4.3 Hydraulic settings ........................................................................................................ 23
5Operation and Software ....................................................................... 24
5.1 Print- and printstyle parameters .................................................................................. 24
5.2 Print modes of the High Speed Line............................................................................ 24
6Adjustment of the printhead ....................................................................... 27
6.1 Printhead positioning and printout quality ................................................................... 28
6.2 Examples of printouts.................................................................................................. 33
7Errormessages and failures (complete High Speed Line)................................................. 35
8Cleaning and maintenance (complete High Speed Line).................................................. 36
9Apendix ....................................................................... 41
9.1 Technical illustrations .................................................................................................. 41

Page 3
Release R.1.02 High Speed Line
1 General overview
1.1 Publisher
For questions regarding the operation and running of the Leibinger High Speed Line
printers as well as in service case please contact the listed dealer address.
Dealer address
Paul Leibinger GmbH & Co. KG
Marking&Coding Systems
Daimlerstraße 14
D-78532 Tuttlingen
Federal Republic of Germany
Phone +49 74 61/92 86-0
Fax +49 74 61/92 86-1 99
Service hotline phone +49 74 61/92 86-8 63
Service hotline fax 0 74 61/92 86-8 69
American Branch Office
Paul Leibinger
Numbering Machine LTD
2702-B Buell Drive
East Troy, WI 53120 USA
Tel. +01 262.642-4030
Fax. +01 262.642.4033

Page 4
High Speed Line Release R.1.02
We reserve all rights, in particular the right to translate, distribute and reproduce. No part of
this manual must be reproduced or distributed and stored through the use of electronic data
processing systems or made accessible to third parties in any form (redrawn, photocopied,
microfilmed or through any other process) without the written consent of the publisher.
We reserve the right to make alterations to the scope of delivery at any time in the form of
technology, hardware, software as well as the corresponding materials (and manual extracts)
as a result of innovative further development of our devices.
Texts, illustrations and technical drawings have been compiled with the greatest of care.
Nevertheless errors cannot be excluded. Consequently no warranty can be assumed for the
correctness of the content of this manual and no claims can be asserted against Paul
Leibinger GmbH & Co. KG.
We shall be grateful for information regarding possible printing errors as well as for
suggestions for the further optimization of the device manual.
Authoritative for the scope of delivery is not the manual but rather the written order
confirmation.
The using of this manual assumes the knowledge of the respective industrial standards and
methods!
© Copyright 2019 Paul Leibinger GmbH & Co.KG

Page 5
Release R.1.02 High Speed Line
1.2 Introduction
We are pleased that you have decided in favour of a LEIBINGER device of the High Speed
Line and welcome you as one of our customers.
Now you own an inkjet printer that has been developed and constructed on the basis of
many years of experience and using the latest Leibinger technology. This results in a high
degree of quality and the renowned Leibinger reliability.
The new high-speed printer series is designed for all print jobs for which the current
version of the JET3up is not fast enough.
IMPORTANT
The following manual is a supplement of the JET3up manual.
It contains the specific informations of the High Speed Line series with its
4variants:
-JET Rapid
-JET Rapid Option Speed Plus
-JET Rapid Wire
-JET Rapid Wire (PI)
Please note:
It is absolutely necessary before starting to read accurate not only
this supplement manual but the main manual. Only the main manual
contains all necessary descriptions to get sure that either by an
failure electrical connection or a failure using an injury of the device
and / or an exposure of the operator or third persons happens.
Important Information
There are several significant differences between the JET3up and the
printers of the High Speed Line series.
The differences affect parts of the printer as well as service procedures.
It is highly recommended thoroughly checking the
manuals and the accessories catalogue for the
differences between the JET3up and the
High Speed Line series.
The following list gives an overview about the parts that are different for
the High Speed Line series in comparison to the JET3up:
Controller board
Parts of the printhead (please see details in accessories catalog)
High pressure ink valve (VV)
Regarding service and adjustment procedures the main differences are:
Hydraulic settings
Ink jet adjustments

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High Speed Line Release R.1.02
INFORMATION
Please pay particular attention to the safety instructions of the groups
Safety instructions and accident prevention when handling
consumables (ink and solvent).
Our devices are subjected to a quality control in our plant prior to delivery. If despite this
the device or parts of it should be damaged or their function disturbed please advise us of
this as fast as possible.
It is only through the use of inks and solvents from Paul Leibinger GmbH & Co. KG that
optimum operating characteristics can be achieved.
Should other inks and solvents be used all warranty claims will expire.
PRODUCT LIABILITY
No alterations whatsoever must be carried out on the entire Rapid device. No
liability will be accepted for damage or dangers resulting from inadmissible
alterations.
WARNING
Danger of explosion!
The device should be only operated outside of explosive areas!
The installation has to be carried out according to the installation
instructions of the manufacturer!

Page 7
Release R.1.02 High Speed Line
1.3 Document information
The instruction Release R.1.02 of 05.11.2019 is valid for the High Speed Line printer
with the given below serial number.
Stick in serial number
1.4 Warranty
The warranty conditions for the High Speed Line can be seen from the order confirmation.
The warranty presupposes that the device or the installation is operated correctly in
accordance with the available warranty conditions and any possible additional manuals
and descriptions prepared by us.
At this point we wish to make explicit reference to the fact that it is only when using solvent
and ink from Paul Leibinger GmbH & Co. KG that the optimum operating characteristics
can be achieved.
In the event of use of other inks and solvents all warranty entitlements shall cease
to apply.

Page 8
High Speed Line Release R.1.02
2 Safety
2.1 Scope of risks
The high performance industrial printer of the High Speed Line series has been built in
accordance with state-of-the-art standards and recognized safety requirements and has
been equipped with protective devices.
The InkJet-printer works with flammable liquids which are ink and solvent.
At incorrect usage or misuse may result in danger of health of the operator or further
people, as well as property damages.
All persons, which are entrusted with the initial operation, commissioning, operating,
service and maintenance must be specifically trained and qualified about the handling with
ink and solvent.
Before the first usage of the printer in particular the operating manual as well as the safety
data sheets of the ink and solvent have to be read and noted.
Operational and safety checks of the installation were carried out before it left the factory.
In case of improper handling or misuse, however, there are dangers for:
the health of the operating staff
the high performance printer and other real assets of the plant operator
the efficient operation of the high performance printer
All persons entrusted with the putting into service, the operation, the maintenance and the
overhauling of the high performance printer must
have the necessary qualification and
strictly comply with this operating manual.
YOUR safety matters!
Andere Handbücher für JET Rapid
1
Dieses Handbuch passt für folgende Modelle
3
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