Leister VARIMAT V2 Bedienungsanleitung

VARIMAT V2

Leister Process Technologies

Galileo-Strasse 10

CH-6056 Kaegiswil/Switzerland

Tel. +41-41662 74 74

Fax +41-41662 74 16

www.leister.com

sales@leister.com

USA

Congratulations on purchasing a VARIMAT V2 kit!

You have chosen a top-class hot-air tool kit made of high-quality materials. Every VARIMAT V2T kit undergoes strin-

gent quality checks before leaving the factory in Switzerland.

Table of Contents

Quick Info Page 2

Application, Maintenance, Caution Page 3

Conformity, Disposal, Technical Data Page 4

Device Description, Controls Page 5

Joining Force, Operational Availability, Sensor Setting Page 6

Sensor Setting Page 8

Work Mode (Chapter 3) 3.1 Setpoint Value Display

3.2 Work Display Page 9

3.3 Setting the Drive Speed

3.4 Setting the Welding Temperature Page 10

3.5 Setting the Air Volume

3,6 Length Measurement Page 11

3.7 Selecting Profiles

3.8 Cooling Down Page 12

3.9 Standby

3.10 Error Messages Page 13

Profile Setup (Chapter 4) 4.1 Creating Profiles

4.2 Standby Setup Page 14

Percent Mode (Chapter 5) 5.1 Creating Profiles Page 14

Accessories, Training, Maintenance, Service and Repair, Warranty Page 15

Quick Info

How do I start the hot-air welding machine VARIMAT V2 ?

1. Establish power supply cord to the electrical mains

2. Main switch (3) ON

3. Press Drive key Turn e-Drive

4. Press Heating key Turn e-Drive

5. Press e-Drive Heating up time approx. 3 – 5 minutes

6. Carry out a test weld according to the welding instruction of the material manufacturer and national standards

or guidelines. Check test weld.

7. Welding

How do I switch off the hot-air welding machine VARIMAT V2 ?

1. Press e-Drive

2. Press «Cool down OK» e-Drive and allow to cool approx. 5 minutes

3. After welding nozzle (9) has cooled down, main switch (3) OFF

Leister VARIMAT V2

Hot-Air welding machine

• Overlap welding of roof sheeting made from PVC, TPO, ECB, EPDM, CSPE for basic weld seams.

Can also be used in areas close to edges and on uneven surfaces.

• Overlap welding of sheets and coated fabrics

Application

Operating Instructions (Translation of the original operating instructions)

Please read operating instructions carefully before use

and keep for future reference.

Danger to life if you open the equipment, since this reveals

current-conducting

components and connections.

Remove the mains plug from the plug socket before opening the equipment.

Incorrect use of the hot air tool can present a fire and explosion hazard

especially near combustable materials and explosive gases.

Do not touch the element housing and nozzle when hot as they can cause burns.

Allow the tool to cool down. Do not point the hot air flow at people or animals.

Warning

Connect tool to a receptacle with protective earth terminal. Any interruption of

the protective conductor inside or outside the tool is dangerous!

Use only extension cables/cords with protective conductor!

The tool must be operated under supervision.

Heat can ignite flammable materials which are not in view.

The machine may only be used by qualified specialists or under their supervision.

Children are not authorized to use this machine.

For personal protection, we strongly recommend the tool be connected to an

RCCB (Residual Current Circuit Breaker) before using it on construction sites.

The mains voltage, that is quoted on the equipment must agree with the mains

voltage.

Move out hot-air blower upon mains failure.

Protect the tool from damp and wet.

230

400

Caution

The equipment must not be lifted using the additional weight.

USA

Leister Process Technologies, Galileo-Strasse 10, CH-6056 Kaegiswil/Switzerland

confirms that this

product,

in the version as brought into circulation through us, fulfils the requirements

of the following EC directives.

Directives

98/37, 89/336, 73/23

Harmonised standards: EN 292-1, EN 292-2, EN 60204-1, EN 55014-1, EN 55014-2,

EN 61000-3-2, EN 61000-3-3, EN 50366, EN 60335-2-45

Kaegiswil, 28.08.2009

Bruno von Wyl Christiane Leister

Technical Director Owner

Power tools, accessories and packaging should be sorted for environmental-friendly recycling. Only for EC

countries: Do not dispose of power tools into household waste! According to the European Directive

2002/96/ on waste electrical and electronic equipment and its incorporation into national law, power tools

that are no longer suitable for use must be separately collected and sent for recovery in an environmental-

friendly manner.

Disposal

Conformity

Technical data

Voltage V~ 230, 400 V~ 230, 400 

Power consumption W 4600, 5700 W4600, 5700

Frequency Hz 50 / 60 Hz 50 / 60

Temperature °C 20 – 620 stepless °F 212 – 1148 stepless

Drive m/min. 0,7 – 12 stepless ft/min 2.3 – 39.4 stepless

Welding pressure N ca.190 (2 weights) Nca.190 (2 weights)

Air flow % 50 – 100 %50 – 100

Emission level LpA (dB) 68 LpA (dB) 68

Weight kg 35 lbs 77

without power supply cord

Dimensions L×W×Hmm 650 × 430 × 330 inch 25 × 17 × 13

Mark of conformity 2

Approval mark 3

Certification scheme CCA

Protection class I 1

Technical data and specifications are subject to change without prior notice.

 Mains voltage cannot be switched over

Description of tools

1. Power supply cord

2. Housing

3. Main switch

4. Controls

5. Display

6. Sensor

7. Locking screw

8. Hot air blower

9. Welding nozzle

10. Tool holder

11. Locking lever

12. Pendulum action roller

13. Adjustment screw for tracking

14. Track-alignment roller

15. Guide roller

16. Adjustable transport roller

17. Transport roller

18. Guide roller

19. Shift spring for transport roller

20. Gate

21. Scale for tool adjustment

22. Additional weight

23. End weight

24. Carrying handle

30 13

32 7 6

27 28

25. Fillister head screw

26. Lower guide bar

27. Upper guide bar

28. Clamping lever guide bar

heigh adujstable

29. Holder for power supply cord

30. Round belt

31. Clamping lever guide bar

32. Sensor covering

33. Wire brush

34. Welding plate

Controls (4)

Main switch (3)

For switching the hot-air

welding machine VARIMAT V2 on/off

Drive

Setting the drive speed

Heating

Setting the welding temperature

Blower

Setting the air volume

e-Drive

The e-Drive serves as a navigator.

It has two functions

Turn left or right, in order to

set diverse menus or values

Press to confirm or to activate

Automatic starter reason for fault

• Drive motor does not start automatically after the nozzle has been positioned

–Sensor (6) set incorrectl

Allow the welding nozzle (8) to cool.

Action adjust Sensor

•Sensor (6) adjustment:

–

Switch off main switch (3)

– Remove sensor covering (32)

–

Lower the hot air blower (8) and guide it to the left until it locks

– Locking lever (11) must click in

– Loosen locking screw for sensor (7)

– Push sensor (6) to tool holder (10). IMPORTANT ! Distance between tool holder and sensor > 0,2 – 0,5mm max.

– Tighten locking screw for sensor (7)

– Fix sensor covering (32)

–

Move the hot air blower (8) out until it locks and swivel up

– Make a functional test

•If malfunction is still present, contact your Service Center.

Operating condition

Welding pressure

• Before putting into operation, check

power supply cord

(1) and connector as well as

extensive cable for electrical and mechanical damage.

• Move guide bar (26/27) to required position using the clamping lever (28/31).

• Hang strain relief of

power supply cord

(1) in holder (29).

• Check the basic setting of the welding nozzle (9).

(ex works illustration A and C)

•

Transport setting

– Swivel the guide roller (18) upwards

– Release the transport roller (16) by raising the

guide bar (27).

– Push the transport roller (16) by applying a

little pressure to the shift spring (19) to the

left until it stops (illustration B).

– Position the hot air blower (8) by pulling the

locking lever (11) and swivel it up until it locks.

• Connect VARIMAT V2 to the electrical mains. The mains voltage must correspond to the device voltage.

Illustration B

Illustration A

Illustration C

1 – 2 mm

40 – 50 mm

18 16

120N 155N 190N

Illustration H 22

• The welding pressure is transmitted to the pendulum action roller (12).

• As necessary, the additional weights (22) and the end weight (23) can

be put on (see illustration H).

2.5 mm

Sensor Setting

32 7 11 106

3 3

Perform a test welding according to the welding instructions of the material manufacturer and the

national standards or guidelines. Check the test welding.

• Set welding parameters (drive, heating and blower), see Chapter 3 Work Mode.

• Welding temperature must be reached (heating up time approx. 3 – 5 min).

• Pull locking lever (11), lower hot-air blower (8) and move in between the overlapping sheets as far as the

limit stop. Drive motor starts automatically.

No automatic start, see Sensor (6) Setting.

Machine can be started manually with the controls (4) Drive and e-Drive .

• The welding machine is guided along the overlap at the guide bar (27). No pressure on guide bar (27), this

could lead to welding problems. Observe position of the guide roller (18).

• After the welding, pull locking lever (11), move out hot-air blower (8) as far as the limit stop and swivel up

to the latching point.

• After finishing the welding work, switch off heating with e-Drive (press 2 x).

This allows the welding nozzle (8) to cool down.

• After the welding nozzle (8) has cooled down, the blower switches off automatically after approx. 4 minutes.

• Turn off main switch (3) .

• Clean welding nozzle (8) with wire brush (33).

Tool positioning

• Lift hot-air welding machine with pressure onto guide bar (27) and move to weld position.

Take welding plate (34) from holder and position according to Illustration H.

WARNING: The welding plate (34) may only be removed from the holder and positioned if the wel-

ding nozzle (9) has cooled down.

• Release the transport roller (16) by lifting it with the guide bar (27).

• Push the transport roller (16) to the left until it stops by applying light pressure to the shift spring (19).

• Swivel the guide roller (18) down.

• The guide roller (18) should be set parallel to the edge of the pendulum action roller (12) (see illustration E).

• Do a test run

• To correct the tracking , adjust the adjustment screw for tracking (13) (see illustration F and G, and the function

notes on the automatic welding machine).

Illustration E

12 12

Illustration F Illustration G

Welding Workflow

12 13

Illustration H

Startup Combination

Main switch ON

Keys Drive and Heating buttons pressed down

at the same time and the main switch ON

Work mode

Chapter 3

Profile setup

Chapter 4

Keys Heating and Blower buttons pressed

down at the same time and the main switch ON

Percent mode

Chapter 5

3. Work Mode

3.1 Setpoint Value Display (after switching on the device)

Main switch (3) ON

• After switching on the device, the Overview (Fig. 1) appears on the display (5).

• If <80°C appears on the display (5), the welding nozzle (9) will have cooled down.

• The heating and drive are switched off in this menu.

• The user can use the controls (4) here to perform all settings which are described in

the following chapters.

• However, if the heating element temperature is greater than 80°C when switching on,

the display will immediately change to Cool Down mode (Chapter 3.8 Cooling Down) in

which the blower is always operated at full power and hence the welding nozzle (8) is

cooled down.

• It is possible to change back to Work mode from this mode at any time, however.

• If the heating element temperature reaches 60°C, the blower will continue to operate

for about 2 min. and then switch off automatically again. The display (5) changes back

to the setpoint value display (Fig. 1).

• Pressing the e-Drive starts the heating and blower (if they are still switched off) and

the display changes to a mode described in Chapter 3.2 Work Display (Fig. 2).

• In addition, turning the e-Drive to Profile allows the carious welding profiles to be

selected (Chapter 3.7 Selecting Profiles, Fig. 3).

(Fig. 1)

( Fig. 2)

(Abb. 3)

3.2 Work Display

• The heating and blower are active in Work mode.

• The drive starts after the wedge has been moved into the welding

position or if the drive is manually switched on via the Drive menu

(Chapter 3.3 Setting the Drive Speed).

• If no button is pressed for a definite period of time (welding

nozzle (9) NOT in welding position), the Standby menu

(Chapter 3.9 Standby) will be called up.

• If the mains voltage is outside (-13% / +15%) the specified nominal

voltage (230V or 400V), this is displayed with the symbol

and the measured undervoltage /overvoltage.

• The VARIMAT V2 continues the work.

• Depending on the undervoltage/overvoltage, the welding result can

be affected.

If the blower power is less than 100%, the set blower power

changes with the symbol.

• If the welding nozzle (9) is heating up, this is displayed on the display with the progress bar, arrow (up) and

actual value of the temperature (flashing).

• If the welding down (9) is cooling down, this is shown on the display with full progress bar, arrow (down)

and flashing actual value of the temperature.

• If the welding nozzle is not swivelled in, the menu Cool Down (Chapter 3.8 Cooling Down) and Profiles

(Chapter 3.7 Selecting Profiles) can be selected via the e-Drive controls (4). If the welding nozzle (9) is

swivelled in, the two menu items disappear and can therefore no longer be selected.

3. Work Mode

3.3 Setting the Drive Speed

•

The Drive key can be used to adjust the welding speed or the drive speed. This can be

set by turning the e-Drive in 0.1m/min. increments from 0.7m/min. – 12.0m/min. This

setting can be carried out with the drive switched on or switched off.

• If the welding nozzle (9) is not in the welding position, the symbol will

appear at the lower left edge of the displays (5).

• The drive can be switched on by pressing the e-Drive and the symbol will

appear. The speed can be set by turning the e-Drive .

• Pressing the e-Drive again executes the Stop command, which switches off the drive. The Setpoint

Value display or Cool Down appears on the display.

• If no entry is made by the controls (4) within 3 seconds, the new drive speed will be accepted. The

Setpoint Value display or Cool Down appears on the display (5).

• If the Drive key is pressed for 3 seconds, the display will change to another menu (see Chapter 3.6

Length Measurement, Service / Blower and Drive Counter). You can change to the relevant menu from

this menu by pressing the Heating key or Blower key .

Stop

3.4 Setting the Welding Temperature

• The heating temperature can be changed with the Heating key . The temperature

can be set in 10°C increments from 100°C – 620°C by turning the e-Drive .

The

setting is accepted after 3 seconds, as long as no button is pressed within these

3 seconds.

• The Cool Down menu (Chapter 3.8 Cooling Down) can also be selected here.

• Pressing the Heating key for 3 seconds changes the display (5) to Work mode. The

mains voltage appears below the drive speed. This call is only possible from the Work

display Chapter 3.2. A call from the Setpoint Value display or from the Cool Down

display is not possible.

• In case of a set temperature of 500°C and higher, the blower power is automatically

adjusted, if necessary. The adjustment only occurs if the set blower power is higher than

the suggested value. This adjustment is necessary in order to be able to reach higher

temperatures (> 500°C). However, the user can adjust the blower power to any value via

the Blower key (see Chapter 3.5, Setting the Blower Power).

You can change to the relevant menu from this menu by pressing the Drive key or

Blower key .

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