LELY ASTRONAUT A4 Bedienungsanleitung
www.lely.com Lely Industries N.V.
.
Operator Manual (Addendum)
EN - English Original
5.1004.8641.0 B
Lely Astronaut A4
Milking Robot
INTENTIONALLY BLANK
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Trademarks, Copyright and Disclaimer 3
Trademarks, Copyright and Disclaimer
Lely, Astronaut, Astri, Atlantis, C4C,Calm, Caltive, Capsule, Commodus, Compedes, Cosmix, Dairywise,
Discovery, F4C, Fertiliner, Gravitor, Grazeway, Hubble, I-flow, InHerd, Juno, L4C, Lely Center, Lelywash,
Luna, Nautilus, Orbiter, Quaress, Qwes, Shuttle, T4C, Vector, Viseo, Voyager, and Walkway are registered
trademarks of the Lely Group.
Lely reserves all rights with respect to its trademarks. Any unauthorized use of any Lely-owned trademark
or any use of a trademark that is confusingly similar to, or likely to cause confusion with a Lely-owned
trademark, would constitute infringement of Lely’s exclusive rights. All rights reserved.
The information given in this publication is provided for information purposes only and does not
constitute an offer for sale. Certain products may not be available in individual countries and products
supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing, photocopying, microfilm or
any other process whatsoever without prior permission in writing by Lely Holding S.à.r.l. Although the
contents of this publication have been compiled with the greatest possible care, Lely cannot accept
liability for any damage that might arise from errors or omissions in this publication.
Copyright © 2019 Lely Industries N.V.
All rights reserved
Lely Industries N.V.
Cornelis van der Lelylaan 1
3147 PB Maassluis
the Netherlands
Phone: +31 (0)88 1228221
Fax: +31 (0)88 1228222
Website: www.lely.com
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List of Included Amendments 5
List of Included Amendments
Issue Date
(yy/mm)
Revision Chapter(s) Remarks
2018/11 A•Initial release.
2019/05 BAdded:
•Operating Instructions/Feed Unit/ Commodity
Feed Hopper.
•Maintenance Procedures/Calibrate the feed
Portion.
•Maintenance Procedures/Calibrate the feed
Presence sensor.
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Preface 7
Preface
Manual Contents
This manual contains the information necessary to operate the .
The information in this manual is for operators.
Study and understand this information thoroughly before you operate the machine.
Failure to do so could result in damage to equipment or personal injury (see Signal
Icons on page 1-4). Please consult your local Lely service provider if you do not
understand the information in this manual, or if you need additional information.
Store this manual in a safe place for future reference.
All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in
this manual. The recommendations are meant to serve as guidelines. All instructions, pictures and
specifications in this manual are based on the latest information that was available at the time of
publication. Your machine may comprise improvements, features or options that are not covered in this
manual.
Applicability
The table below shows the type numbers of the milking robot for which this manual is applicable.
Model designation
Model Type number Serial number
Astronaut A4 robot unit
left-hand (LH).
5.1104.00X0-XXX < 0003165447
5.1104.001X-XXX > 0003166452
Astronaut A4 robot unit
right-hand (RH).
5.1004.00X0-XXX < 0003165447
5.1004.001X-XXX > 0003166452
Astronaut A4 Central Unit. 5.1004.0600-XXX
5.1005.2700-XXX
Standard Torque Loading of Parts
All the nuts, bolts and screws used on the machine are torque tightened to standard torque loadings
applicable to the construction materials used.
If a part has a non-standard torque loading, it is specified in the applicable part of the manual.
Registration
The type and serial number plate is attached to:
•In the robot control room above the beam of the milk jar.
•In the central unit on the front side behind the right door under the bottom hinge.
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8 Preface
Always include the type and serial numbers of your milking robot when you contact your local Lely service
provider or order spare parts.
Figure 1. Location CE type plate robot unit Figure 2. Location CE type platecentral unit
Personnel Requirements
Risk of accident from insufficiently qualified personnel.
Unqualified personnel working on or in the danger zone of the machine can be the
cause of serious injuries and considerable damage to material.
•All activities must only be carried out by qualified personnel.
•Keep unqualified personnel away from the danger zones.
•Only persons who can be expected to carry out their job reliably are authorized as
personnel. Persons whose reactions are impaired, e.g. by drugs, alcohol medications
are not authorized to work with the machine.
Maintenance Authorization
Risk of accident from uncertified technicians.
Uncertified technicians doing maintenance on the machine can be the cause of serious
injuries and considerable damage to material.
Only technicians certified by Lely Industries are authorized to do maintenance on the
machine, except for the maintenance done by the operator as indicated in the operator
manual. If people who are not certified by Lely Industries do maintenance on the
machine, the warranty on the machine becomes invalid.
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Preface 9
At the end of each visit, all work done on the Astronaut A5 must be written in the logbook and the
logbook must be signed by the certified technician. The logbook must always be kept near the Astronaut
A5 for the entire life of the product. The information in the logbook must include:
•The maintenance done (includes also the parts exchanged).
•The date of the maintenance.
•The name of the technician.
•The certification level and ID of the technician.
Technician Training
All the technicians certified by Lely International have completed an approved training program, and
passed written and practical examinations during and at the end of the training program. The training is
given by a product specialist. The examinations are done under supervision of a master product specialist
and include troubleshooting and corrective maintenance of the Astronaut A5.
There are four certification levels:
•(IT) Installation Technician (certification valid for two years).
•(SL1) Service Engineer (certification valid for two years).
•(SL2) Senior Service Engineer (certification valid for two years).
•(PS) Product Specialist (certification valid for two years).
All the technicians certified by Lely International for the A4 needs to have completed an additional
training to be certified for the A5.
During training, a trainee is permitted to work for up to a maximum of six months under close supervision
of a certified technician. A trainee can only do work on the Astronaut A5 in the presence of an A5 certified
technician.
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