Lenze I550 Series Kurzanleitung

Inverter

Inverter i550 Cabinet 0.25 ... 132 kW

Commissioning | EN

Contents

1 About this document 16

1.1 Document descripon 16

1.1.1 Further documents 16

1.2 Notaons and convenons 17

2 Safety instrucons 18

2.1 Basic safety instrucons 18

2.2 Applicaon as directed 18

2.3 Residual hazards 19

3 Product informaon 20

3.1 Idencaon of the products 20

4 Commissioning 21

4.1 Important notes 21

4.2 Inial switch-on and funconal test 22

4.3 Operang interfaces 24

4.3.1 Keypad 25

4.3.2 Engineering tool »EASY Starter« 27

4.3.2.1 Generate a connecon between inverter and »EASY Starter« 28

4.4 General informaon on parameter seng 30

4.4.1 Addressing of the parameters 30

4.4.2 Structure of the parameter descripons 31

4.4.3 Parameter overview lists 31

4.4.4 Favourites 32

4.4.4.1 Accessing the "Favourites" with the keypad 32

4.4.4.2 Favourites parameter list (default seng) 33

4.4.4.3 Conguring the "Favourites" 34

4.5 Saving the parameter sengs 37

4.5.1 Save parameter sengs with keypad 37

4.5.2 Save parameter sengs with »EASY Starter« 37

4.5.3 Automac storage in the memory module 37

5 Basic seng 38

5.1 Device name 38

5.2 Mains voltage 39

5.3 Dual rang 41

5.4 Frequency limits 42

5.5 Starng performance 43

5.6 Stopping performance 46

5.7 Funcon assignment of the inputs and outputs (default seng) 48

5.8 Motor data 50

5.8.1 Select motor from motor catalogue 51

5.8.2 Manual seng of the motor data 52

5.9 Motor control mode 53

Contents

6 Start, stop and rotang direcon commands 54

6.1 Control selecon 54

6.1.1 Flexible I/O conguraon 56

6.1.2 Keypad control 57

6.1.3 Keypad full control 58

6.2 Flexible I/O conguraon of the start, stop and rotang direcon commands 59

6.2.1 Trigger list 64

6.2.2 Example: Start/stop (1 signal) and reversal 67

6.2.3 Example: Start forward/start reverse/stop (edge-controlled) 68

6.2.4 Example: Run forward/Run reverse/stop (status-controlled) 70

6.2.5 Example: Quick stop 72

6.2.6 Example: Enable inverter 73

6.2.7 Example: Jog forward/Jog reverse 74

6.3 Control/restrict direcon of rotaon of the motor 76

6.4 Changing the control source during operaon 77

6.4.1 Example: Change-over from terminal control to keypad control 79

6.4.2 Example: Change-over from terminal control to network control 81

7Conguring the frequency control 82

7.1 Basic seng 82

7.1.1 Standard setpoint source 82

7.1.2 Ramp mes 84

7.2 Congure setpoint sources 86

7.2.1 Keypad 86

7.2.2 Setpoint presets 87

7.2.3 Motor potenometer (MOP) 89

7.2.4 Sequencer 91

7.2.4.1 Segment conguraon 93

7.2.4.2 Sequence conguraon 103

7.2.4.3 Sequencer basic sengs 107

7.2.4.4 Sequencer control funcons 110

7.2.4.5 Sequencer diagnoscs 114

7.3 Conguring the process controller 116

7.3.1 Basic seng 117

7.3.2 Process controller idle state 124

7.3.3 Process controller rinse funcon 126

7.3.4 Process controller funcon selecon 126

7.3.5 Process controller diagnoscs 128

7.4 Changing the setpoint source during operaon 130

7.4.1 Example: Change-over from keypad setpoint to AI1/AI2 setpoint 134

7.4.2 Example: Change-over from AI1 setpoint to keypad setpoint 136

7.4.3 Example: Change-over from keypad setpoint to preset 1 ... 7 138

7.4.4 Example: Change-over from AI1 setpoint to MOP setpoint 141

7.5 Change over to ramp 2 during operaon 143

7.6 "Switch-o posioning" stop mode 146

7.7 Setpoint diagnoscs 148

Contents

8Conguring the torque control 149

8.1 Basic seng 150

8.1.1 Standard setpoint source 151

8.1.2 Torque limits 153

8.1.3 Speed limitaon 155

8.1.4 Ramp me 157

8.2 Congure setpoint sources 158

8.2.1 Keypad 158

8.2.2 Setpoint presets 159

8.2.3 Motor potenometer (MOP) 159

8.3 Process input data (CiA 402 objects) 160

8.4 Process output data (CiA 402 objects) 160

8.5 Setpoint diagnoscs 160

9Conguring the feedback system 161

9.1 HTL encoder 162

9.2 Encoder monitoring 164

9.3 Synchronous motor: Pole posion idencaon (PPI) 167

9.3.1 Monitoring the pole posion idencaon 167

9.3.2 Pole posion idencaon (PPI) without movement 167

Contents

10 Conguring the motor control 168

10.1 Servo control for asynchronous motor (SC-ASM) 169

10.1.1 Required commissioning steps 169

10.2 Sensorless control for synchronous motor (SL-PSM) 170

10.2.1 Required commissioning steps 171

10.2.2 Stalling protecon 172

10.2.3 Expert sengs 172

10.3 Sensorless vector control (SLVC) 174

10.3.1 Required commissioning steps 174

10.3.2 Expert sengs 175

10.4 V/f characterisc control for asynchronous motor (VFC open loop) 176

10.4.1 Required commissioning steps 176

10.4.2 Basic seng 176

10.4.3 Dene V/f characterisc shape 177

10.4.3.1 Linear V/f characterisc 178

10.4.3.2 Square-law V/f characterisc 179

10.4.3.3 Adapve V/f characterisc 180

10.4.3.4 Energy-saving V/f characterisc (VFC-Eco) 181

10.4.4 Set voltage boost 182

10.4.5 Set slip compensaon 183

10.4.6 Set oscillaon damping 184

10.4.7 Opmising the stalling behaviour 185

10.4.8 Torque limitaon seng 187

10.4.9 Flying restart circuit 188

10.4.10 Addive voltage impression 190

10.5 V/f characterisc control for asynchronous motor (VFC closed loop) 192

10.5.1 Required commissioning steps 193

10.6 Parameterisable motor funcons 194

10.6.1 Skip frequencies 194

10.6.2 DC braking 196

10.6.2.1 Example: Automac DC braking when starng the motor 197

10.6.2.2 Example: Automac DC braking when stopping the motor 198

10.6.2.3 Acvang DC braking manually 200

10.6.2.4 Migraon of Lenze Inverter Drives 8200/8400 202

10.6.3 Holding brake control 203

10.6.3.1 Basic seng 204

10.6.3.2 "Automac" brake mode (automac operaon) 205

10.6.3.3 Brake holding load 206

10.6.3.4 Brake closing threshold 208

10.6.3.5 Manual release of the holding brake 210

10.6.4 Load loss detecon 212

Contents

10.7 Opons for opmising the control loops 213

10.7.1 Automac motor idencaon (energized) 216

10.7.1.1 Extended sengs for idencaon 217

10.7.2 Automac motor calibraon (non-energized) 218

10.7.3 Tuning of the motor and the speed controller 219

10.7.4 Inverter characterisc 220

10.7.5 Motor equivalent circuit diagram data 220

10.7.6 Motor control sengs 222

10.7.6.1 Speed controller 223

10.7.6.2 Current controller 224

10.7.6.3 ASM eld controller 224

10.7.6.4 ASM eld weakening controller 224

10.7.6.5 ASM eld weakening controller (extended) 225

10.7.6.6 PSM eld weakening controller 225

10.7.6.7 Imax controller 226

10.7.6.8 Flying restart controller 227

10.7.6.9 SLVC controller 227

10.7.6.10 Slip controller 227

10.8 Motor protecon 229

10.8.1 Motor overload monitoring (i²*t) 230

10.8.2 Motor temperature monitoring 234

10.8.3 Overcurrent monitoring 235

10.8.4 Motor phase failure detecon 236

10.8.5 Motor speed monitoring 237

10.8.6 Motor torque monitoring 238

10.8.7 Maximum overload current of the inverter 240

10.8.8 Heavy load monitoring 241

10.9 Tesng the motor control 242

Contents

11 I/O extensions and control connecons 243

11.1 Congure digital inputs 243

11.1.1 Congure digital inputs DI3/DI4 for detecng a pulse train 247

11.1.1.1 Example 1: Input range 10 ... 85 kHz ≡ seng range 0 ... 50 Hz 252

11.1.1.2 Example 2: Input range 10 ... 85 kHz ≡ seng range -50 ... 50 Hz 252

11.1.1.3 Example 3: Pulse train as frequency setpoint source 253

11.2 Congure analog inputs 255

11.2.1 Analog input 1 255

11.2.1.1 Example: Input range 0 ... 10 V ≡ seng range 0 ... 50 Hz 257

11.2.1.2 Example: Input range 0 ... 10 V ≡ seng range -40 ... +40 Hz 258

11.2.1.3 Example: Input range -10 ... +10 V ≡ seng range -40 ... +40 Hz 258

11.2.1.4 Example: Error detecon 259

11.2.2 Analog input 2 260

11.3 Congure digital outputs 263

11.3.1 Relay output 263

11.3.2 Digital output 1 267

11.3.2.1 Congure the digital output 1 as pulse train output 269

11.3.3 Digital output 2 273

11.4 Congure analog outputs 275

11.4.1 Analog output 1 275

11.4.1.1 Example: Output voltage 0 ... 10 V ≡ output frequency 0 ... 100 Hz 277

11.4.1.2 Example: Output voltage 2 ... 10 V ≡ output frequency 30 ... 60 Hz 277

11.4.2 Analog output 2 278

Contents

12 Conguring the network 280

12.1 Control the inverter via network 281

12.1.1 Acvate network control 281

12.1.2 Predened control and status words 282

12.1.3 Dene your own control word format 284

12.1.4 Dene your own status word format 292

12.2 Dene setpoint via network 296

12.2.1 Opon 1: Dene network as standard setpoint source 297

12.2.2 Opon 2: Change over to the network setpoint during operaon 298

12.2.3 Mappable parameters for exchanging setpoints and actual values 299

12.3 Further mappable parameters 301

12.3.1 Process input data 302

12.3.1.1 Feedback of PID variable via network 302

12.3.1.2 Control digital outputs via network 302

12.3.1.3 Control analog outputs via network 302

12.3.1.4 Addive voltage impression via network 303

12.3.2 Process output data 304

12.3.2.1 Drive status 304

12.3.2.2 Output messages of the "sequencer" funcon via network 304

12.4 Parameter access monitoring (PAM) 305

12.5 Process data handling in the event of error 306

12.6 Device prole CiA 402 307

12.6.1 Supported operang modes 307

12.6.2 Basic seng 308

12.6.3 Process input data 309

12.6.4 Process output data 309

12.6.5 Commands for device state control 310

12.6.5.1 Switch-o 311

12.6.5.2 Switch on 312

12.6.5.3 Enable operaon 313

12.6.5.4 Acvate quick stop 314

12.6.5.5 Disable operaon 315

12.6.5.6 Pulse inhibit 316

12.6.5.7 Reset fault 317

12.6.6 Device states 318

12.6.6.1 Not ready to switch on 319

12.6.6.2 Switch-on inhibited 320

12.6.6.3 Ready to switch on 321

12.6.6.4 Switched on 322

12.6.6.5 Operaon enabled 323

12.6.6.6 Quick stop acve 324

12.6.6.7 Fault reacon acve 325

12.6.6.8 Trouble 326

12.6.6.9 STO (Safe Torque O) 327

Contents

12.7 AC drive prole 328

12.7.1 AC drive control word 328

12.7.2 AC drive status word 329

12.7.3 AC motor type 329

12.7.4 Customised conguraons 330

12.7.4.1 Supported assembly objects 331

12.7.4.2 I/O conguraon with »RSLogix 5000®« (version 20 or higher) 338

12.8 Lenze LECOM prole 342

12.9 CANopen 343

12.9.1 Commissioning 344

12.9.2 Basic seng and opons 348

12.9.2.1 Acvang the bus terminang resistor 348

12.9.2.2 Node address seng 348

12.9.2.3 Baud rate seng 349

12.9.2.4 Conguring the device as mini master 350

12.9.3 Process data transfer 351

12.9.3.1 Data mapping 356

12.9.4 Parameter data transfer 359

12.9.5 Monitoring 361

12.9.5.1 Emergency telegram 361

12.9.5.2 Heartbeat protocol 361

12.9.5.3 Error responses 362

12.9.6 Diagnoscs 364

12.9.6.1 LED status display 364

12.9.6.2 Informaon on the network 364

12.9.6.3 Device idencaon 367

12.10 EtherCAT 368

12.10.1 Commissioning 369

12.10.2 Basic seng and opons 373

12.10.2.1 Parameterising addional funcons 374

12.10.3 Process data transfer 382

12.10.3.1 Standard mapping 382

12.10.3.2 Dynamic (free) conguraon 383

12.10.3.3 Further communicaon objects 384

12.10.3.4 Expert sengs 385

12.10.4 Parameter data transfer 386

12.10.5 Parameter download 387

12.10.6 Monitoring 388

12.10.7 Diagnoscs 389

12.10.7.1 LED status display 389

12.10.7.2 Informaon on the network 390

12.10.7.3 Device idencaon 391

12.10.8 EoE communicaon 392

12.10.9 Automac rmware download with Lenze Controller 394

Contents

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