Lexmark Optra N 4040-FIN Bedienungsanleitung

4040-FIN

Optra™ N Finisher Option

Lexmark and Lexmark with diamond

design are trademarks of Lexmark

International, Inc., registered in the

United States and/or other countries.

• Table of Contents

• Index

• Safety and Notices

• Trademarks

• Start Diagnostics

• Manuals Menu

Second Edition (November 1997)

The following paragraph does not apply to the United Kingdom or any country

where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL,

INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND,

EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Some states do not allow disclaimer of express or implied warranties in certain

transactions, therefore, this statement may not apply to you.

This publication could include technical inaccuracies or typographical errors. Changes are

periodically made to the information herein; these changes will be incorporated in later

editions of the publication. Improvements or changes in the products or the programs

described in this publication may be made at any time. Publications are not stocked at the

address given below; requests for publications should be made to your point of purchase.

Comments may be addressed to Lexmark International, Inc., Department D22A/035-3,

740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use or

distribute any of the information you supply in any way it believes appropriate without

incurring any obligation to you.

Lexmark and Optra are trademarks of Lexmark International, Inc.

Other trademarks are the property of their respective owners.

UNITED STATES GOVERNMENT RESTRICTED RIGHTS

This software and documentation are provided with RESTRICTED RIGHTS. Use,

duplication or disclosure by the Government is subject to restrictions as set forth in

subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at

DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc.,

Lexington, KY 40550.

4040 Finisher

Contents iii

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Contents

Notices................................................vi

SafetyInformation.................................... vi

GeneralInformation ....................................1-1

Maintenance Approach............................... 1-1

StaplerTest.................................... 1-1

Tools............................................. 1-2

Abbreviations...................................... 1-3

DiagnosticInformation .................................2-1

Start ............................................. 2-2

InitialCheck.................................... 2-2

OperatorErrorMessageTable...................... 2-3

ServiceErrorMessageTable....................... 2-6

SymptomTable................................. 2-7

TestingtheFinisher.............................. 2-7

Power On Reset (POR) Sequence. .................. 2-8

ServiceChecks.................................... 2-10

AlignmentPlateShiftMotorServiceCheck........... 2-10

DistanceDetectingSensorServiceCheck............ 2-10

Paper Delivery Motor Service Check ................ 2-11

Paper Delivery Service Check ..................... 2-11

Paper Feed Motor Service Check . ................. 2-12

Paper Jam, 41, Paper Input Service Check. . . ........ 2-12

Paper Jam, 42, Reversing Paper Sensor Service Check. 2-13

Paper Jam, 43, Delivery Paper Sensor Service Check . . 2-13

Paper Jam, 44, Staple Tray Paper Sensor Service Check 2-14

PowerServiceCheck............................ 2-14

ReversingRollerServiceCheck.................... 2-16

ShutterServiceCheck........................... 2-16

StaplerMotorServiceCheck...................... 2-17

StaplerShiftMotorServiceCheck.................. 2-17

SwingGuideServiceCheck....................... 2-18

TrayElevationMotorServiceCheck................ 2-18

TrayHeightServiceCheck........................ 2-19

iv Service Manual

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RepairInformation.....................................3-1

Adjustments....................................... 3-1

DistanceSensorAdjustment....................... 3-1

Cover Removal Procedures. . ......................... 3-2

ExternalCovers................................. 3-2

FrontDoorRemoval............................. 3-3

RearCoverRemoval............................. 3-3

TopDoorRemoval .............................. 3-4

RightCoverRemoval ............................ 3-4

TopCoverRemoval.............................. 3-5

FrontCoverRemoval ............................ 3-6

TrayRemoval.................................. 3-7

TopGuideRemoval.............................. 3-7

BottomGuideRemoval........................... 3-8

Paper Transport Removal Procedures . . ................ 3-9

StapleTrayRemoval............................. 3-9

StapleTrayDeliveryMotorRemoval................ 3-10

StapleTrayAlignmentPlateShiftMotorRemoval ..... 3-11

StapleTrayDeliveryRoller1Removal.............. 3-11

Face-upSolenoidRemoval....................... 3-13

StapleAssemblyRemoval........................ 3-14

TrayAssemblyDriveRemoval .................... 3-16

Paper Feed Motor Removal ...................... 3-18

ReversingRollerRemoval........................ 3-19

Electrical Components Removal Procedures............. 3-20

DriverBoardRemoval........................... 3-20

Power Supply Removal. . ........................ 3-21

InterfaceBoardRemoval......................... 3-22

TestStapleSwitchBoardRemoval................. 3-23

Locations ............................................4-1

PartsoftheFinisher................................. 4-1

Cross Sectional View............................. 4-3

Switches...................................... 4-4

Sensors....................................... 4-5

SolenoidsandMotors............................ 4-6

PrintedCircuitBoards............................ 4-7

DriverBoard ................................... 4-8

Connectors . . .................................. 4-9

Finisher Driver Board Inputs and Outputs............ 4-11

Contents v

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PartsCatalog .........................................5-1

HowtoUseThisPartsCatalog......................... 5-1

ExternalCovers..................................5-2

ExternalCovers(Cont).............................5-4

Stapler,MainBody................................5-6

Stapler,MainBody...............................5-10

StaplerTray,MainBody...........................5-14

StaplerTray,MainBody(Cont).....................5-16

SwingGuideAssembly ...........................5-20

StaplerTray....................................5-22

TrayDrive......................................5-24

Upper Feeder...................................5-26

CenterGuide...................................5-28

Stapler........................................5-30

ElectronicBoardsandPowerCords .................5-32

AttachmentParts................................5-34

WiringDiagram........................................6-1

Index................................................X-1

vi Service Manual

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Notices

References in this publication to products, programs, or services do

not imply that the manufacturer intends to make these available in all

countries in which it operates. Any reference to a product, program,

or service is not intended to state or imply that only that product,

program, or service may be used. Any functionally equivalent

product, program, or service that does not infringe any existing

intellectual property rights may be used instead. Evaluation and

verification of operation in conjunction with other products,

programs, or services, except those expressly designated by the

manufacturer, are the user’s responsibility.

Safety Information

•This product is designed, tested and approved to meet strict

global safety standards with the use of specific Lexmark

components. The safety features of some parts may not always

be obvious. Lexmark is not responsible for the use of other

replacement parts.

•The maintenance information for this product has been

prepared for use by a professional service person and is not

intended to be used by others.

•There may be an increased risk of electric shock and personal

injury during disassembly and servicing of this product.

Professional service personnel should understand this and take

necessary precautions.

Notices vii

4040 Finisher

Consignes de Sécurité

•Ce produit a été conçu, testé et approuvé pour respecter les

normes strictes de sécurité globale lors de l'utilisation de

composants Lexmark spécifiques. Les caractéristiques de

sécurité de certains éléments ne sont pas toujours évidentes.

Lexmark ne peut être tenu responsable de l'utilisation d'autres

pièces de rechange.

•Les consignes d'entretien et de réparation de ce produit

s'adressent uniquement à un personnel de maintenance

qualifié.

•Le démontage et l'entretien de ce produit pouvant présenter

certains risques électriques, le personnel d'entretien qualifié

devra prendre toutes les précautions nécessaires.

Norme di sicurezza

•Il prodotto è stato progettato, testato e approvato in conformità a

severi standard di sicurezza e per l’utilizzo con componenti

Lexmark specifici. Le caratteristiche di sicurezza di alcune parti

non sempre sono di immediata comprensione. Lexmark non è

responsabile per l’utilizzo di parti di ricambio di altri produttori.

•Le informazioni riguardanti la manutenzione di questo prodotto

sono indirizzate soltanto al personale di assistenza autorizzato.

•Durante lo smontaggio e la manutenzione di questo prodotto, il

rischio di subire scosse elettriche e danni alla persona è più

elevato. Il personale di assistenza autorizzato, deve, quindi,

adottare le precauzioni necessarie.

viii Service Manual

4040 Finisher

Sicherheitshinweise

•Dieses Produkt und die zugehörigen Komponenten wurden

entworfen und getestet, um beim Einsatz die weltweit gültigen

Sicherheitsanforderungen zu erfüllen. Die sicherheitsrelevanten

Funktionen der Bauteile und Optionen sind nicht immer

offensichtlich. Sofern Teile eingesetzt werden, die nicht von

Lexmark sind, wird von Lexmark keinerlei Verantwortung oder

Haftung für dieses Produkt übernommen.

•Die Wartungsinformationen für dieses Produkt sind

ausschließlich für die Verwendung durch einen

Wartungsfachmann bestimmt.

•Während des Auseinandernehmens und der Wartung des

Geräts besteht ein zusätzliches Risiko eines elektrischen

Schlags und körperlicher Verletzung. Das zuständige

Fachpersonal sollte entsprechende Vorsichtsmaßnahmen

treffen.

Pautas de Seguridad

•Este producto se ha diseñado, verificado y aprobado para

cumplir los más estrictos estándares de seguridad global

usando los componentes específicos de Lexmark. Puede que

las características de seguridad de algunas piezas no sean

siempre evidentes. Lexmark no se hace responsable del uso de

otras piezas de recambio.

•La información sobre el mantenimiento de este producto está

dirigida exclusivamente al personal cualificado de

mantenimiento.

•Existe mayor riesgo de descarga eléctrica y de daños

personales durante el desmontaje y la reparación de la

máquina. El personal cualificado debe ser consciente de este

peligro y tomar las precauciones necesarias.

Notices ix

4040 Finisher

Informações de Segurança

•Este produto foi concebido, testado e aprovado para satisfazer

os padrões globais de segurança na utilização de componentes

específicos da Lexmark. As funções de segurança de alguns

dos componentes podem não ser sempre óbvias. A Lexmark

não é responsável pela utilização de outros componentes de

substituição.

•As informações de segurança relativas a este produto

destinam-se a profissionais destes serviços e não devem ser

utilizadas por outras pessoas.

•Risco de choques eléctricos e ferimentos graves durante a

desmontagem e manutenção deste produto. Os profissionais

destes serviços devem estar avisados deste facto e tomar os

cuidados necessários.

Informació de Seguretat

•Aquest producte està dissenyat, comprovat i aprovat per tal

d'acomplir les estrictes normes de seguretat globals amb la

utililització de components específics de Lexmark. Les

característiques de seguretat d'algunes peces pot ser que no

sempre siguin òbvies. Lexmark no es responsabilitza de l'us

d'altres peces de recanvi.

•La informació pel manteniment d’aquest producte està

orientada exclusivament a professionals i no està destinada a

ningú que no ho sigui.

•El risc de xoc elèctric i de danys personals pot augmentar

durant el procés de desmuntatge i de servei d’aquest producte.

El personal professional ha d’estar-ne assabentat i prendre les

mesures convenients.

x Service Manual

4040 Finisher

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