Lexmark WinWriter 100 Bedienungsanleitung

4076-001

WinWriter™ 100

Lexmark and Lexmark with diamond

design are trademarks of Lexmark

International, Inc., registered in the

United States and/or other countries.

• Table of Contents

•Index

• Safety and Notices

• Trademarks

• Start Diagnostics

• Manuals Menu

First Edition (August,1994)

THEFOLLOWINGPARAGRAPHDOESNOTAPPLYTOTHE

UNITED KINGDOM OR ANY COUNTRY WHERE SUCH PROVI-

SIONS ARE INCONSISTENT WITH LOCAL LAW: LEXMARK

INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS”

WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR

IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE. Some states do not allow disclaimer of

express or implied warranties in certain transactions, therefore,

this statement may not apply to you.

This publication could include technical inaccuracies or typo-

graphical errors. Changes are periodically made to the informa-

tion herein; these changes will be incorporated in later editions of

the publication. Improvements or changes in the products or the

programs described in this publication may be made at any time.

Publications are not stocked at the address given below; requests

for publications should be made to your point of purchase.

A form for reader’s comments is provided at the back of this publi-

cation. If the form has been removed, comments may be

addressed to Lexmark International, Inc., Department F95/035-3,

740 New Circle Road, Lexington, Kentucky 40511, U.S.A. Lex-

mark may use or distribute any of the information you supply in

any way it believes appropriate without incurring any obligation to

you.

RIGHTS RESERVED.

UNITED STATES GOVERNMENT RESTRICTED RIGHTS This

software and documentation are provided with RESTRICTED

RIGHTS. Use, duplication or disclosure by the Government is

subject to restrictions as set forth in subparagraph (c)(1)(ii) of the

Rights in Technical Data and Computer Software clause at

DFARS 252.227-7013 and in applicable FAR provisions: Lexmark

International, Inc., Greenwich, CT 06836.

4076-0WJ

iii

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Contents 1

NoticesandSafetyInformation ............................vi

ElectronicEmissionNotices........................... vi

Federal Communications Commission (FCC) Statement . vi

Canadian Department Of Communications Compliance

Statement...................................... vii

The United Kingdom Telecommunications Act 1984 ..... vii

JapaneseVCCINotice............................viii

European Community (EC) Electromagnetic Compatibility

Directive.......................................viii

Germany.......................................viii

Trademarks........................................ ix

Preface........................................... ix

SafetyInformation....................................x

Sicherheitshinweise..................................x

Consignes De Securite................................x

NormeDiSicurezza................................. xi

Pautas De Seguridad ................................ xi

Sikkerhedsoplysninger ............................... xi

General Information .....................................1

PowerConsumption...............................1

MaintenanceApproach ............................1

Abbreviations....................................2

UniqueToolsRequiredForService...................2

DiagnosticInformation ...................................3

Start..............................................3

ErrorIndicatorTable...............................4

Power-on-self-test(POST)Sequence.................5

POSTSymptomTable. ............................5

SymptomTables .................................6

CarrierTransportProblems .....................6

CommunicationsProblem.......................6

Maintenance Station Problems ...................6

OperatorPanelProblems .......................6

PaperFeedProblems..........................7

PowerProblems ..............................7

PrintQualityProblems .........................7

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ServiceChecks..................................... 8

EnvelopeFeedServiceCheck ...................... 8

FirstPrintLineServiceCheck....................... 8

Maintenance Station Service Check . ................. 9

Operator Panel Service Check ..................... 10

Paper Feed Service Check ........................ 10

Paper Path Service Check ........................ 13

ParallelPortServiceCheck........................ 14

PowerServiceCheck ............................ 14

PrintQualityServiceCheck........................ 15

TransportServiceCheck.......................... 17

DiagnosticAids ........................................18

TestPage..................................... 18

ParallelPortTest................................ 19

EncoderSensorTest............................. 19

InitializeErrorLog............................... 20

Repair Information . . . ...................................21

HandlingESD-sensitiveParts...................... 21

Adjustments....................................... 22

Bi-directionalAlignmentAdjustment................. 22

RemovalProcedures................................ 23

ReleasingPlasticLatches......................... 23

Auto Sheet Feed (ASF) Removal . . . ................ 24

ASF Envelope Buckler And Pick Roller Hub Removal . . . 24

ASF Right And Left Edge Guide Assemblies Removal. . . 25

ASF Paper Load Lever Removal.................... 25

CarrierRemoval ................................ 25

CarrierTransportBeltRemoval..................... 26

CarrierGuideRemoval........................... 26

CarrierTransportMotorRemoval................... 26

CarrierTransportMotorFrameRemoval ............. 27

Code Module Removal . . ......................... 27

EncoderStripRemoval........................... 28

End-of-formsFlagRemoval........................ 28

ExitRollerAssemblyRemoval ..................... 28

FeedArmAssemblyRemoval...................... 29

InsideIdlerGearsRemoval........................ 29

LargeFeedRollerAssemblyRemoval............... 29

LeftSideFrameRemoval......................... 29

Maintenance Drive And Rocker Assemblies Removal . . . 30

MiddleFrameRemoval........................... 31

Operator Panel Removal. ......................... 31

OutsideIdlerGearsRemoval ...................... 31

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Repair Information, Removal Procedures (continued)

Paper Ejectors Removal...........................32

Paper Feed Motor Removal........................32

Paper Guide Removal . ...........................32

Paper Release Lever Removal . . . ..................33

Power Supply Removal ...........................33

PrintHeadCableRemoval.........................34

RightSideFrameRemoval........................35

Rubber Backer Removal ..........................36

SmallFeedRollerAssemblyRemoval................36

StarRollerRemoval..............................36

SystemBoardRemoval...........................37

TopCoverRemoval..............................38

Connector Locations ...................................39

System Board Connectors .........................39

Preventive Maintenance .................................41

Lubrication Specifications..........................41

PartsCatalog .........................................42

HowToUseThisPartsCatalog.....................42

Assembly1:Covers ..........................43

Assembly2:Frames..........................45

Assembly3:PaperFeed ......................47

Assembly3:PaperFeed(Cont.) ................49

Assembly4:Electronics .......................51

Assembly4:Electronics(Cont.) .................53

Assembly4Electronics(Cont.)..................55

Assembly5:Carrier ..........................57

Assembly6:CarrierTransport ..................59

Assembly 7: Auto Sheet Feed ..................61

Assembly 8: Maintenance Station ...............63

Index................................................65

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Notices and Safety Information 2

References in this publication to products, programs, or services

do not imply that the manufacturer intends to make these avail-

able in all countries in which it operates. Any reference to a prod-

uct, program, or service is not intended to state or imply that only

that product, program, or service may be used. Any functionally

equivalent product, program, or service that does not infringe any

existing intellectual property rights may be used instead. Evalua-

tion and verification of operation in conjunction with other prod-

ucts, programs, or services, except those expressly designated

by the manufacturer, are the user’s responsibility.

Electronic Emission Notices

Consult the following list for any emission notices that may apply

in your country.

Federal Communications Commission (FCC) Statement

This printer has been tested and found to comply with the limits

for a Class B digital device, pursuant to Part 15 of the FCC Rules.

These limits are designed to provide reasonable protection

against harmful interference in a residential installation. This

equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communica-

tions. However, there is no guarantee that interference will not

occur in a particular installation. If this equipment does cause

harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is

encouraged to try to correct the interference by one or more of

the following measures:

•Reorient or relocate the receiving antenna.

•Increase the separation between the equipment and

receiver.

•Connect the equipment into an outlet on a circuit different

from that to which the receiver is connected.

vii

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•Consult your point of purchase or service representative for

additional suggestions.

The manufacturer is not responsible for any radio or television

interference caused by using other than recommended cables or

by unauthorized changes or modifications to this equipment.

Unauthorized changes or modifications could void the user’s

authority to operate the equipment.

NOTE: To comply with FCC regulations on electromagnetic inter-

ference, for a Class B computing device, the printer cable must be

shielded.

To assure compliance with FCC regulations for a Class B com-

puting device, use a properly shielded and grounded IBM cable.

Part numbers for the various interface cables are: part number

1525612 for parallel interface, and part number 8509386 for

serial interface. Use of a substitute cable not properly shielded

and grounded may result in violation of FCC regulations.

Canadian Department Of Communications Compliance

Statement

This equipment does not exceed Class B limits per radio noise

emissions for digital apparatus, set out in the Radio Interference

Regulation of the Canadian Department of Communications.

The United Kingdom Telecommunications Act 1984

This apparatus is approved under the approval number NS/G/

1234/J/100003 for the indirect connections to the public telecom-

munications systems in the United Kingdom.

viii

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Japanese VCCI Notice

European Community (EC) Electromagnetic Compatibility

Directive

This product is in conformity with the protection requirements of

EC Council directive 89/336/EEC on the approximation of the

laws of the Member States relating to electromagnetic compatibil-

ity.

Germany

A declaration of conformity with the requirements of the Directive

has been signed by the Director of Manufacturing and Technical

Support, Lexmark International, Ltd., Boigny, France.

This product satisfies the Class B limits of EN 55022.

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Trademarks

Lexmark is a trademark of Lexmark International, Inc.

The following terms, denoted by an asterisk (*) in this publication,

are trademarks or registered trademarks of the International

Business Machines Corporation in the United States and/or other

countries, and are used under license:

IBM

Except for archiving, Apple software shall not be copied onto

another disk or into memory unless as part of the execution of the

IBM Printer Utilities.

Preface

This manual is divided into the following chapters:

1. “General Information” contains a general description of the

printer and the maintenance approach used to repair it.

Special tools and test equipment are listed in this chapter,

as well as general environmental and safety instructions.

2. “Diagnostic Information” contains error code table, symp-

tom table, and service checks used to isolate failing field

replaceable units (FRUs).

3. “Diagnostic Aids” contains tests and checks used to locate

or repeat symptoms of printer problems.

4. “Repair Information” provides instructions for making printer

adjustments and removing and installing FRUs.

5. “Locations” uses illustrations to identify the major compo-

nents and test points on the printer.

6. “Parts Catalog” contains illustrations and part numbers for

individual FRUs.

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Safety Information

•The maintenance information for this product has been pre-

pared for use by a professional service person and is not

intended to be used by others.

•There may be an increased risk of electric shock and per-

sonal injury during disassembly and servicing of this prod-

uct. Professional service personnel should understand this

and take necessary precautions.

•The safety features of some parts may not always be obvi-

ous. Therefore, replacement parts must have the identical

or equivalent characteristics as the original parts.

Sicherheitshinweise

•Die Wartungsinformationen fuer dieses Produkt wurden zur

Verwendung durch einen Wartungsfachmann entwickelt

und sollten nicht von anderen benuetzt werden.

•Zusaetzliches Risiko eines elektrischen Schlags und

koerperlicher Verletzung existiert waehrend des

Auseinandernehmens und der Wartung des Geraets.

Fachpersonal sollte im vollen Verstaendnis der Lage

entsprechende VorsichtsmaBnahmen ergreifen.

•Ersatzteile muessen gleiche oder gleichwertige Merkmale

wie die Originalteile aufweisen, da

Sicherheitsvorkehrungen nicht immer offensichtlich sind.

ConsignesDeSecurite

•Les consignes d’entretien et de reparation de ce produit

s’adressent uniquement a un personnel de maintenance

qualifie.

•Le demontage et l’entretien de ce produit pouvant presenter

certains risques electriques, le personnel d’entretien

qualifie devra prendre toutes les precau- tions necessaires.

•Les normes de securite de certaines pieces n’etant pas

toujours explicites, les pieces de rechange doivent etre

identiques ou conformes aux caracteristiques des pieces

d’origine.

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