LGMG AR65J Gebrauchs- und Pflegehandbuch

LGMG North America Inc.

Operation and Safety Manual

AR65J

Articulated Boom

Mobile Elevating Work Platform

ANSI

△

!WARNING

Before operation and maintenance, the

drivers and service personnel shall

always read and thoroughly understand

all information in this manual. Failure to

do so may result in, fatal accidents or

personal injury.

This manual must be kept with this

machine at all times.

This page left blank intentionally

LGMG North America Inc. Operation and Safety Manual

Contents

Contents.......................................................................................................I

Foreword....................................................................................................III

Safety Notices........................................................................................... IV

Chapter 1 Safety .........................................................................................1

1.1 Hazards ............................................................................................ 3

1.2 Before Operation, Please Ensure that:.............................................. 3

1.3 Classification of Hazards .................................................................. 3

1.4 Intended Use .................................................................................... 3

1.5 Safety Sign Maintenance.................................................................. 3

1.6 Electric Shock Hazard ...................................................................... 4

1.7 Danger of Tip-over ............................................................................ 4

1.8 General Safety.................................................................................. 5

1.9 Operating Hazards on Slopes........................................................... 6

1.10 Falling Hazard ................................................................................ 6

1.11 Collision Hazard.............................................................................. 7

1.12 Components Damage Hazard......................................................... 7

1.13 Explosion and Fire Hazards ............................................................ 7

1.14 Machine Damage Hazard ............................................................... 8

1.15 Danger of Bodily Injury.................................................................... 8

1.16 Battery Safety ................................................................................. 8

1.17 Locked After Each Use ................................................................... 8

1.18 Personal Fall Protection.................................................................. 9

1.19 Ground Information......................................................................... 9

Chapter 2 Legend .....................................................................................11

Chapter 3 Label.........................................................................................15

Chapter 4 Overall Machine Parameters ....................................................21

Chapter 5 Control Box...............................................................................33

5.1 GCU ............................................................................................... 35

5.2 PCU................................................................................................ 37

Chapter 6 Pre-operation Inspection...........................................................41

6.1 Before Performing This Operation, Ensure that .............................. 43

LGMG North America Inc. Operation and Safety Manual

6.2 Basic Principles .............................................................................. 43

6.3 Pre-operation Inspection................................................................. 43

Chapter 7 Workplace Inspection ...............................................................45

7.1 No Operation Is Allowed Unless...................................................... 47

7.2 Basic Principles .............................................................................. 47

7.3 Workplace Inspection...................................................................... 47

Chapter 8 Functional Testing.....................................................................49

8.1 Basic Principles .............................................................................. 51

8.2 At GCU ........................................................................................... 51

8.3 On the Platform .............................................................................. 51

Chapter 9 Operating Instructions...............................................................55

9.1 No Operation is Allowed Unless...................................................... 57

9.2 Basic Principles .............................................................................. 57

9.3 Starting the Engine ......................................................................... 57

9.4 Emergency Shutdown..................................................................... 57

9.5 Emergency Power .......................................................................... 58

9.6 Operation on the Ground ................................................................ 58

9.7 Operation on the Platform............................................................... 58

9.8 Platform Overload........................................................................... 60

9.9 Machine Not Level .......................................................................... 60

9.10 Red Guard protective system........................................................ 61

9.11 Low Temperature Start Kit (If Equipped)........................................ 61

9.12 DPF Regeneration (If Equipped)................................................... 62

9.13 System Failure.............................................................................. 64

9.14 After Each Use.............................................................................. 66

Chapter 10 Transportation Instructions......................................................67

10.1 Observing the Regulations............................................................ 69

10.2 Brake Release .............................................................................. 69

10.3 Ensuring Transportation Safety..................................................... 69

10.4 Guidance for Lifting....................................................................... 70

LGMG North America Inc. Operation and Safety Manual

III

Foreword

Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This

machine is designed according to ANSI A92.20-21 and CSA B354.6-17. The information specified in this

manual is intended for the safe and proper operation of this machine for its’ intended purpose.

For maximum performance and utilization of this machine, thoroughly read and understand all the

information in this manual before starting, operating, or performing maintenance on this machine.

Due to continuous product improvements, LGMG North America reserves the right to make specification

changes without any prior notifications. For any updated information, contact LGMG North America.

Ensure all preventive maintenance to the machine is performed according to the interval specified in the

maintenance schedule.

Keep this manual with this machine for reference at all times. When the ownership of this machine is

transferred, this manual shall be transferred with this machine. This manual must be replaced

immediately if it is lost, damaged, or becomes illegible.

This manual is copyrighted material. The reproduction or copy of this manual is not allowed without the

written approval of LGMG North America.

The information, technical specifications and drawings in this manual are the latest available when this

manual is issued. Due to continuous improvement, LGMG North America reserves the right to change

the technical specifications and machine design without notice. If any specifications and information in

the manual are not consistent with your machine, contact the service department of LGMG North

America

△

!WARNING

Operators and maintenance personnel must read, understand and abide by the

safety regulations and operating instructions specified in this manual before

operating and maintaining this machine, otherwise, it may lead to casualties!

Only specially trained and qualified personnel can operate, maintain and repair the

machine.

Improper operation, maintenance and repair are dangerous and may result in injury

or death.

Users shall be familiar with the rated load, and overloading is strictly prohibited. The

users shall be responsible for all the consequences caused by overloading or

unauthorized modification.

The operating procedures and precautions provided in this manual are only

applicable to the specified purposes of this machine. If it is used for operations other

than those specified but not prohibited, make sure that there is no potential safety

hazard.

All dealers, owners, users, operators, lessors, lessees, and brokers must comply

with appropriate section(s) of applicable A92 standards.

LGMG North America Inc. Operation and Safety Manual

Safety Notices

The operator of this machine shall understand and follow the existing safety regulations of state and

local governments. If these are unavailable, the safety instructions in this manual shall be followed.

To help prevent accidents, read and understand all warnings and precautions in this manual before

operation or performing maintenance.

The safety measures are specified in Chapter 1 Safety.

It is impossible to foresee every possible hazard and the safety instructions in this manual may not cover

all safety prevention measures. Always ensure the safety of all personnel and protect the machine

against any damage. If unable to confirm the safety of some operations, contact LGMG North America.

The operation & maintenance prevention measures listed in this manual are only applicable to the

specified uses of this machine. LGMG North America assumes no responsibility if this machine is used

beyond the range of this manual. The user and the operator shall be responsible for the safety of such

operations.

Do not perform any operation forbidden in this manual in any situation.

The following signal words are applicable for identifying the level of safety information in this manual.

△

! DANGER:

An imminent situation, that if not avoided, will result in severe injuries or death. This

is also applicable to situations that will cause serious machine damage, if not

avoided.

△

! WARNING:

A potentially dangerous situation, that if not avoided, may result in severe injuries or

death. This is also applicable to situations that may cause serious machine damage,

if not avoided.

△

! NOTICE:

A situation, that if not avoided, may result in minor or intermediate injury. This is also

applicable to situations that may cause machine damage or shorten machine service

life.

LGMG North America Inc. Operation and Safety Manual

Chapter 1 Safety

LGMG North America Inc. Operation and Safety Manual

1.1 Hazards

△

! WARNING: Failure to follow the

instructions and safety rules in this

manual may result in serious injury or

death. Alcoholics, drug addicts, and

those taking reaction inhibiting drugs

are strictly prohibited from

approaching and operating the

machine.

1.2 Before Operation, Please

Ensure that:

1) Equipped with PFPE, such as helmet, seat

belt, safety shoes, goggles, protective

gloves, etc., and in good physical condition.

2) You have understood and implemented the

safety rules for machine operations in this

Operation Manual.

3) Know and understand the rules for safe

operation of the machine before proceeding

to the next step.

4) Always perform the check before the

operation.

5) Always perform a functional test before

use.

6) Check the workplace.

7) Use the machine only for specified

purposes.

8) All applicable laws and regulations shall be

read, understood and complied with.

9) Been trained to operate the machine safely.

1.3 Classification of Hazards

Symbols, color codes and symbolic words used

in LGMG products have the following meanings:

1) Safety warning sign - used to warn of

potential personal injuries. Observe all

safety tips at the back of the sign to avoid

possible personal injury or death.

2) Red indicates a dangerous situation. If it is

not avoided, it will lead to death or serious

injury.

3) Orange indicates a dangerous situation. If

not avoided, it may cause death or serious

injury.

4) Yellow indicates a dangerous situation. If

not avoided, it may cause minor or

moderate personal injury.

5) Blue indicates a dangerous situation. If not

avoided, it may result in property loss.

1.4 Intended Use

The use of this machine is limited to lifting

personnel and their tools and materials to

workplaces at heights and it can be used

indoors and outdoors.

△

! WARNING: It is strictly forbidden

to modify the machine without

permission, carry goods, and hang or

lift articles.

1.5 Safety Sign Maintenance

1) Replenish missing and replace damaged

safety sign.

2) Clean the safety sign with neutral cleaning

agent or clean water.

3) Solvent-based cleaners may damage the

LGMG North America Inc. Operation and Safety Manual

safety sign. Do not use solvent-based

cleaners to clean the safety sign.

1.6 Electric Shock Hazard

△

! WARNING: This machine is not

insulated and does not provide shock

protection when in contact with or near

wires, power supplies or electrical

equipment.

1) Please maintain a sufficient safe distance

from the wires, power supplies and power

equipment in accordance with applicable

laws and regulations and the following

table.

Voltage

Required safety

distance

0-50 KV

3.05m/10ft

50 KV-200 KV

4.60m/15ft

200 KV-350 KV

6.10m20ft

350 KV-500 KV

7.62m/25ft

500 KV-750 KV

10.67m/35ftft

750 KV-1,000 KV

13.72m/45ft

△

! CAUTION: The influence of

strong wind or gust on the movement

of the platform, the swing and

relaxation of wires should be

considered.

2) If the machine comes into contact with live

wires, immediately keep away from the

machine.

3) Before cutting off the power supply of wires,

it is forbidden for personnel to come in

contact with or operate the machine.

4) Do not operate and use the machine in

case of lightning or storm.

5) Do not use the machine as a ground wire

during welding.

1.7 Danger of Tip-over

1) The total weight of the personnel,

equipment and materials on the platform

shall not exceed the maximum bearing

capacity of the platform.

2) Never overload the platform.

3) Only when the machine is on solid, flat

ground can the boom be raised and

extended.

4) If the platform is overloaded, the buzzer will

alarm. Please reduce the platform load first.

5) When the platform is raised, the speed of

the machine shall not exceed 0.8 km/h/0.5

mph.

6) The tilt sensor cannot be considered as a

level indicator. The buzzer on the rotary

table will only sound when the machine is

heavily tilted.

7) If the buzzer sounds when the platform is

lifted, be very careful, as the Machine not

level indicator lamp will come on and the

drive function will not be available in both

directions. First determine the state of the

boom on the slope, as shown below. Then

lower the boom as follows before moving

the machine to a solid, level ground. Do not

rotate the boom when lowering.

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