Lincoln Electric NERTAJET CPM 250 Montageanleitung

NERTAJET TORCHE

CPM

250-300-720-900

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

DEVICE No W000325103 - W000325113 - W000325089

W000325088 - W000325096 - W000325095

W000274365 - W000374967 - W000375440

W000384724

EDITION : EN Instructions for use REF: 8695 9064

REVISION : L

DATE : 10-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which

will give you full satisfaction if you follow its instructions for use and

maintenance.

Its design, component specifications and workmanship comply with

applicable European directives.

Please refer to the enclosed CE declaration to identify the directives

applicable to it.

The manufacturer will not be held responsible where items not recommended

by themselves are associated with this product.

For your safety,there follows a non-restrictive list of recommendations or

requirements, many of which appear in the employment code.

Finally we would ask you kindly to inform your supplier of any error which

you may find in this instruction manual.

8695 9064

CPM 250-300-720-900 I

CONTENTS

A - SAFETY INSTRUCTIONS............................................................................................................1

B - GENERAL ....................................................................................................................................3

C - TORCH BODY..............................................................................................................................10

D - TORCH LEAD-BUNDLES............................................................................................................14

E - TAPERED ELECTRODE FITTING, SCREW-ON NOZZLE.........................................................24

F - FLAT ELECTRODE FITTING, CONICAL PIPE...........................................................................30

G - WATER VORTEX FITTINGS .......................................................................................................36

H - CPM TORCH ACCESSOIRIES....................................................................................................42

I - UPKEEP AND MAINTENANCE ....................................................................................................44

J - RECOMMENDATIONS FOR USE................................................................................................48

PERSONAL NOTES ..........................................................................................................................50

8695 9064

II CPM 250-300-720-900

REVISIONS

REVISION H 09/10

DESIGNATION

PAGE

- Creation in several languages - Add CPM900

REVISION I 03/12

DESIGNATION

PAGE

Complete update

REVISION J 01/15

DESIGNATION

PAGE

Complete update

REVISION K 09/15

DESIGNATION

PAGE

Complete update

REVISION L 10/18

DESIGNATION

PAGE

To change logos

8695 9064 / L

CPM 250-300-720-900 A-1

A - SAFETY INSTRUCTIONS

For general safety instructions, please refer to the specific manual supplied with

the equipment.

EQUIPMENT FOR PLASMA CUTTING

Before any servicing operations on the torch, make

sure that the generator is powered down.

During the cutting operation, the tip of the torch may be heated

considerably. Before removal, it is imperative to use protective

equipment.

A - SAFETY INSTRUCTIONS 8695 9064 / L

A-2 CPM 250-300-720-900

DISCHARGING FREEZCOOL

« Red »

« Green »

W000010167 (9.6L)

W000010168 (20L)

(pink heat transfer liquid 285)

W000381407 (20L)

Freezcool should not be discharged in large

quantities into the natural environment. You should

observe local emission standards concerning

COD().

Before any emission of this product, contact your

local water Authority to inquire about the regulations

applying to your region.

You should inform them of :

- The COD of the Freezcool (741000 mg/kg)

- The quantity in kg to be discharged

TheWater Authoritywill advise you of theapproach to

be followed and in particular:

- The location

- The quantity

- The timing

...for discharging the product.

The COD (Chemical Oxygen Demand) represents the portion of the product requiring oxygen, (e.g.

oxidizable mineral salts and the major part of organic compounds).

8695 9064 / L

CPM 250-300-720-900 B-3

B - GENERAL

GENERAL :

Machine PLASMA Cutting (CPM) torches are cutting tools which are necessarily

mechanised and designed to be connected to NERTAJET HP installations.

In a CPM torch an electrode is inserted with a shape suitable for plasmagene gas,

selected according to the application.

The torch-end receives a nozzle which, through the combined effect of the electric

arc and the plasmagene gas, forms plasma.

The resulting high temperatures melt the material which is to be cut (electricity

conductor) and the kinetic action of gas on it effects the cutting kerf.

The numerous possible assemblies on CPM torches make them universal tools

using the very latest techniques for transferred plasma arc.

ELECTRICAL SAFETY :

For your safety and in order to compiy with safety standards, we have fitted, on the

top part of the rack, a connecting point enabling the rack pipe to be grounded.

in practice, this point is linked to the moveable part of the machine which supports

the torch. This point will it self be grounded.

The electric connections must be carried out using wires with a cross section at

least équivalent to that of the largest generator phase wire.

Before any servicing operations on the torch, make sure that the generator is

powered down.

SCALES :

The cutting conditions indicated in the scales will generally produce excellent cuts

without any other modifications.

For some particular cases (special metallurgy compositions, coatings), it may be

necessary to carry out slight modifications in the conditions specified in the scale.

The parameters which will have the most significant effect on the cutting quality

are:

- speed of movement,

- distance between the torch and work-piece to be cut (arc voltage).

The intensity and fluid flowrates are optimised and must not be considered as

variables.

Quite the opposite, modifying these parameters in relation to the recommended

settings will reduce the service-life of the wear-and-tear parts and downgrade the

quality of the cut.

B - GENERAL 8695 9064 / L

B-4 CPM 250-300-720-900

8695 9064 / LB - GENERAL

CPM 250-300-720-900 B-5

NERTAJET CPM TORCHES

FOR AUTOMATIC PLASMA CUTTING MACHINE

Reference

Qty

Sales

unit

Description

Weight

(kg)

NERTAJET CPM 250 TORCH

W000325113

Torch without accessory CPM 250. with 4 leads

5,9

W000325103

Torch without accessory CPM 250. with 7 leads

8,7

NERTAJET CPM 300 TORCH

W000325088

Torch without accessory CPM 300. with 4 leads

5,9

W000325089

Torch without accessory CPM 300. with 7 leads

8,7

NERTAJET CPM 720 TORCH

W000325095

Torch without accessory CPM720. with 4 leads

5,9

W000325096

Torch without accessory CPM 720. with 7 leads

8,7

W000374967

Torch without accessory CPM720-900. HPC with 3 leads

5,9

W000375440

Torch without accessory CPM 720-900. HPC with 4 leads

5,9

W000384724

Torch without accessory CPM 720-900. HPI with 2.2 leads

5,9

W000325085

Argon hydrogen fitting for CPM with Nertajet HP 600

3,8

W000325086

Water vortex nitrogen fitting for CPM with Nertajet HP 600

6,0

NERTAJET CPM 900 TORCH

W000274365

Torch without accessory CPM 900. with shielded harness, 7m long

8,7

W000374967

Torch without accessory CPM720-900. HPC with 3 leads

5,9

W000375440

Torch without accessory CPM 720-900. HPC with 4 leads

5,9

W000384724

Torch without accessory CPM 720-900. HPI with 2.2 leads

5,9

W000325086

Water vortex nitrogen fitting for CPM

6,0

W000325085

Argon hydrogen fitting for CPM

3,8

W000274644

Nozzle 900A CPM900

W000274645

Tungsten electrode Ø 5.5 900A

W000274364

Tooling argon hydrogen for CPM 900

ACCESSORIES COMMON TO ALL TORCHES

W000325114

Tool kit for CPM 250. torches

0,8

W000138151

Tool holder Torch CPM Support PO251

3,0

B - GENERAL 8695 9064 / L

B-6 CPM 250-300-720-900

External water vortex

fitting

Flat electrode fitting

Tapered electrode fitting

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