Lincoln Electric VIKING 3250D FGS Bedienungsanleitung

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Ope ato ’s Manual

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IMT10429 | Issue D ate Jan-18

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VIKING TM 3250D FGS TM

Flip Up Grind Shield A to-Darkening Helmet

ABLE OF CON EN S Page

SAFETY WARNINGS – READ BEFORE USING 1

SHADE GUIDE SETTINGS 2

HEL ET INFOR ATION 3

SPECIFICATIONS 4

OPERATING INSTRUCTIONS 5

CARTRIDGE OPERATIONS/FEATURES 6

HEL ET CARE AND AINTENANCE 9

TROUBLESHOOTING 12

WARRANTY INFOR ATION 13

REPLACE ENT PARTS 14

SAFE Y WARNINGS – READ BEFORE USING

ARC Rays can injure eyes and urn skin

• Before welding, always inspect helmet and filter lens to

e sure they are fitted properly, in good condition and not

damaged.

• Check to see that the clear lens is clean and securely

attached to the helmet.

• Always wear safety glasses or goggles under the welding helmet and

protective clothing to protect your skin from radiation, urns and spatter.

• Ensure that optical radiation from other welder’s arcs in the immediate

area does not enter in from ehind the helmet and auto-darkening filter.

Note: Auto-darkening filters in Lincoln helmets are designed to protect

the user against harmful ultra-violet and infrared rays oth in the dark and

light states. No matter what shade the filter is set to, the UV/IR protection

is always present.

FUMES AND GASES can e dangerous

to your health.

• Keep your head out of fumes.

• Use enough ventilation or exhaust at the arc or oth to

keep fumes and gases from your reathing zone and

general area.

• When welding with electrodes which require special ventilation such as

stainless or hard facing (see instructions on container or MSDS) or on

lead or cadmium plated steel and other metals or coatings which

produce highly toxic fumes, keep exposure as low as possi le and within

applica le OSHA PEL and ACGIH TLV limits using local exhaust or

mechanical ventilation. In confined spaces or in some circumstances,

outdoors, a respirator may e required. Additional precautions are also

required when welding on galvanized steel.

WARNING

Refer to http://www.lincolnelectric.com/safety

for additional safety information.

ALWAYS ES O BE SURE HE ADF CAR RIDGE IS CHARGED

BEFORE WELDING. The ES button is for the user to verify the ADF

cartridge is darkening properly. If cartridge is not darkening properly, replace

batteries with fresh batteries and test again before use. While welding, the

arc and solar cell will keep the ADF charged.

SHADE GUIDE SE INGS

If your helmet does not include any one of the shades referenced above, it is

recommended you use the next darker shade.

NT 1

GUIDE FOR SHADE NUMBERS

OPERATION ELECTRODE SIZE ARC MINIMUM SUGGESTED(1)

1/32 in. (mm) CURRENT (A) PROTECTIVE SHADE NO.

SHADE (COMFORT)

Shielded metal arc Less than 3 (2.5) Less than 60 7 –

welding 3-5 (2.5–4) 60-160 8 10

5-8 (4–6.4) 160-250 10 12

More than 8 (6.4) 250-550 11 14

Gas metal arc Less than 60 7 –

welding and flux 60-160 10 11

cored arc welding 160-250 10 12

250-500 10 14

Gas tungsten arc Less than 50 8 10

welding 50-150 8 12

150-500 10 14

Air carbon (Light) Less than 500 10 12

Arc cutting (Heavy) 500-1000 11 14

Plasma arc welding Less than 20 6 6 to 8

20-100 8 10

100-400 10 12

400-800 11 14

Plasma arc cutting (Light)(2)

(2)

(2) Less than 300 8 9

(Medium) 300-400 9 12

(Heavy) 400-800 10 14

Torch brazing – – 3 or 4

Torch soldering – – 2

Carbon arc welding – – 14

PLATE THICKNESS

in. mm

Gas welding

Light Under 1/8 Under 3.2 4 or 5

Medium 1/8 to 1/2 3.2 to 12.7 5 or 6

Heavy Over 1/2 Over 12.7 6 or 8

Oxygen cutting

Light Under 1 Under 25 3 or 4

Medium 1 to 6 25 to 150 4 or 5

Heavy Over 6 Over 150 5 or 6

(1) As arule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs

the yellow or sodium line the visible light of the (spectrum) operation

(2) These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the

workpiece.

Data from ANSI Z49.1-2005

HELME INFORMA ION

This auto darkening welding helmet with integrated clear face shield is an all-

in-one solution for welding, cutting and grinding. It is designed to provide

protection from harmful UV and IR radiation from welding/cutting process

with the lens flip down, and help protect against flying particles from grinding

with the lens flip up. This Helmet can be used for G AW, GTAW, AW

welding, or Plasma Arc and air carbon arc cutting.

This Auto-Darkening Welding Helmet will change from a light state (shade 4)

to a dark state (Shade 5-13) when arc welding starts. The filter automatically

returns to a light state when the arc stops. atch your welding application to

the shade indicated on the shade chart.

• The lens must flip down before welding.

• Do not use the auto-darkening filter if damaged by shock, vibration or

pressure.

• Do not use the helmet without inside and outside cover lenses properly

installed.

• If cover lens is spattered or covered with dirt, it should be replaced

immediately.

• Do not use helmet if lens does not function as described.

The cartridge contains four sensors to detect the light from the welding arc,

resulting in the lens darkening to a selected welding shade. Keep the

sensors and solar cell clean. Clean the filter cartridge using a soapy water

solution and soft cloth which should be damp but not saturated.

• Do not use solvents or abrasive cleaning detergent.

• Use only replacement parts specified in this manual.

SPECIFICA IONS

(1) Headgear compliance with ANSI Z87.1 is without sweatband installed.

Optical Class

LCD Viewing Area

Arc Sensors

Light State Shade

Grind State

Cutting Shades

Variable Welding Shades

Shade Control

Power On/Off

Sensitivity Control

UV/IR Protection

Power Supply

Battery

Light to Dark Switching Time

Dark to Light Switching Time

Oxyfuel Gas Welding

Oxygen Cutting

Grinding

TIG Rating

Operating Temperature

Storage Temperature

Compliance(1)

1/1/1/1 with 4C™ Technology

74 × 106 mm (2.91 x 4.17in.)

DIN 4

5 to 8

9 to 13

Variable Shade, Digital Display Control

Auto-ON, Auto-OFF

Variable 0 to 10, Digital Display Control

Up to Shade DIN16 at all times

Solar cell with battery assist

2×CR2450 lithium batteries

0.00004 sec. (1/25,000 sec.)

Yes

DC ≥ 2 amps AC ≥ 2 amps

14°F ~ 131°F (-10°C ~ 55°C)

-4° ~ 158°F (-20°C ~ 70°C)

ANSI Z87.1-2010/CSA Z94.3

Variable 0 to 10, Digital Display Control

(0.1 sec. to 1.0 sec.)

OPERA ING INS RUC IONS

Headgear Adjustment

FIGURE 1

HEAD SIZE ADJUSTMENT: HEADGEAR TIGHTNESS is adjusted by

pushing in the Ratchet Knob and turning to adjust for the desired head size.

This knob is located at the back of the helmet.

HEADGEAR CROWN ADJUSTMENT is made by adjusting for comfort and

snapping the pins into the holes to lock securely in place.

TILT: Tilt adjustment is located on the right side of the helmet. Loosen the

right headgear tension knob and push the top end of the adjustment lever

inward until the lever’s Stop Tab clears the notches. Then rotate the lever

forward or back to the desired tilt position. The Stop will automatically

engage again when released locking the helmet into position.

FORE / AFT ADJUSTMENT: Adjusts the distance between the user’s face

and lens. To adjust, press the button down and slide forward or back to

desired position, and then released the button. NOTE: ake sure both sides

are equally positioned for proper operation.

Crown Adjustment

Ratchet Knob

Tilt Adjustment

Fore-Aft Adjustment

(both sides)

CAR RIDGE OPERA ION/FEA URES

ON/MODE Button

•ON-OFF (Lens will automatically darken when arc is present)

The Shade Cartridge will automatically turn on, the digital display control

will activate and helmet will be ready for use. It is recommended that the

user review helmet settings prior to use. The welding helmet will

automatically turn off after half hour of no use.

•MODE CONTROL

Short press of the

ON/ ODE button

to select the mode

appropriate for the

work activity:

Weld Mode − used for most welding applications. Push "FUNC" button

to adjust shade number, sensitivity, and delay settings before welding. In

this mode, the lens turns to dark immediately when you start welding.

Cutting Mode − used for cutting applications. Push "FUNC" button to

adjust shade number, sensitivity, and delay settings before cutting. In

this mode the lens turns to dark immediately when you start cutting.

Grind Mode − used for grinding applications. In this mode the lens

shade is fixed shade No. 4. Shade number, sensitivity, and delay

settings cannot be adjusted when in grind mode.

Battery Indicator

The symbol " "

shows the current state

of the battery. The

volume of batteries has

four level symbols (See

Figure 3). The symbol

" " appears on the

display screen before 1 to 2 days of battery life remains, CR2450 lithium

batteries should be replaced at this time. The symbol of the Battery Indicator

is not real-time and is updated shortly after pushing the ON/ ODE button.

DELAY

CSA Z94.3 /

TM Z87W4/5-8/9-13

MODE

FUNC

SENS. SHADE

GRIND CUTTING WELD

4/5-8/9-13 TM 1/1/1/1

DELAY

CSA Z94.3 /

TM Z87W4/5-8/9-13

MODE

FUNC

SENS. SHADE

GRIND CUTTING WELD

4/5-8/9-13 TM 1/1/1/1

FIGURE 2

FIGURE 3

Variable S ade Control

After turning on the lens,

press the "FUNC" button

to choose “SHADE”,

adjust lens shade

number. Use the shade

control UP and DOWN

buttons to select the lens darkened state.

The shade range for each mode is as follows:

• Weld ode − No. 9 ~ No. 13

• Cutting ode − No. 5 ~ No. 8

• Grind ode - No. 4

Sensitivity Control

Press "FUNC" button to

choose "SENSITIVITY".

Use Sensitivity Control

"UP" and "DOWN"

buttons to make the lens

more or less sensitive to

arc light for different welding processes. Sensitivity settings 5 through 9 are

the normal settings for everyday use. The sensitivity ranges for each mode

are as follows:

• Weld ode / Cutting ode − No.0 ~ No. 10

• Grind ode − No sensitivity adjustment

It may be necessary to adjust helmet sensitivity to accommodate different

lighting conditions or if lens is flashing On and Off. Adjust helmet sensitivity

in lighting conditions helmet will be used in. Adjust helmet sensitivity as

follows:

• Press the “DOWN” button to lower setting to 0.

• Face the helmet in the direction of use, exposing it to the surrounding

light conditions.

• Press the “UP” button repeatedly until the lens darkens, then press the

“DOWN” button until lens clears. Helmet is ready for use. Slight

readjustment may be necessary for certain applications or if lens is

flashing on and off.

DELAY

CSA Z94.3 /

TM Z87W4/5-8/9-13

MODE

FUNC

SENS. SHADE

GRIND CUTTING WELD

4/5-8/9-13 TM 1/1/1/1

557

DELAY

CSA Z94.3 /

TM Z87W4/5-8/9-13

MODE

FUNC

SENS. SHADE

GRIND CUTTING WELD

4/5-8/9-13 TM 1/1/1/1

557

FIGURE 4

FIGURE 5

Delay Control

Press "FUNC" button

to choose "DELAY",

begin lens delay

adjustments. Use the

Lens Delay Control

"UP" and "DOWN"

buttons to adjust the time for the lens to switch to the clear state after welding

or cutting.

• Weld ode / Cutting ode − No.0 ~ No. 10

• Grind ode − No delay adjustment

The delay is particularly useful in eliminating bright after-rays present in higher

amperage applications where the molten puddle remains bright momentarily

after welding. Use the Lens Delay Control buttons to adjust delay from 0 to 10

(0.1 to 1.0 second). When welding ceases, the viewing window automatically

changes from the darkened state back to light state but with a pre-set delay to

compensate for any bright afterglow on the work piece. The delay

time/response can be set from Level 0 to level 10. It is recommended to use a

shorter delay with spot welding applications and a longer delay with appli-

cations using higher currents. Longer delays can also be used for low current

TIG welding in order to avoid the filter opening when the light path to the

sensors is temporarily obstructed by a hand, torch, etc.

DELAY

CSA Z94.3 /

TM Z87W4/5-8/9-13

MODE

FUNC

SENS. SHADE

GRIND CUTTING WELD

4/5-8/9-13 TM 1/1/1/1

557

FIGURE 6

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