Lincoln Electric AUTO-DARKENING HELMET IM10001 Bedienungsanleitung

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

AUTO-DARKENING HELMET

OPERATOR’S MANUAL

IM10001

February, 2009

TABLE OF CONTENTS Page

SAFETY WARNINGS – READ BEFORE USING 1

HELMET INFORMATION 2

SPECIFICATIONS 3

OPERATING INSTRUCTIONS 4

CARTRIDGE OPERATIONS/FEATURES 5

SHADE GUIDE SETTINGS 6

HELMET CARE AND MAINTENANCE 7

TROUBLE SHOOTING 8

WARRANTY INFORMATION 9

REPLACEMENT PARTS 9

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

AUTO-DARKENING HELMET

OPERATOR’S MANUAL

IM10001

February, 2009

TABLE OF CONTENTS Page

SAFETY WARNINGS – READ BEFORE USING 1

HELMET INFORMATION 2

SPECIFICATIONS 3

OPERATING INSTRUCTIONS 4

CARTRIDGE OPERATIONS/FEATURES 5

SHADE GUIDE SETTINGS 6

HELMET CARE AND MAINTENANCE 7

TROUBLE SHOOTING 8

WARRANTY INFORMATION 9

REPLACEMENT PARTS 9

HELMET INFORMATION

This Auto-Darkening Welding Helmet will automatically change from a light

state (shade 3.5) to a dark state (Shade 9-13) when arc welding starts.

The filter automatically returns to a light state when the arc stops.

Shade control adjustments can be made while welding.

Match your welding application to the shade indicated on the shade chart.

(See Page 6)

• Operating temperature: 14°F ~ 131°F (-10°C ~ 55°C).

• Do not use or open the auto-darkening filter if damaged by shock, vibra-

tion or pressure.

• Keep the sensors and solar cell clean. Clean the filter cartridge using a

soapy water solution and soft cloth which should be damp but not saturat-

ed.

This Auto-Darkening Welding Helmet is designed for use with GMAW, GTAW,

MMAW welding, or Plasma Arc and air carbon arc cutting.

The cartridge provides protection from harmful UV and IR radiation, in both

dark and light states.

The cartridge contains two sensors to detect the light from the welding arc,

resulting in the lens darkening to a selected welding shade.

• Do not use solvents or abrasive cleaning detergent.

• If cover lens is spattered or covered with dirt, it should be replaced imme-

diately.

• Use only replacement parts specified in this manual.

• Do not use the helmet without inside and outside cover lenses properly

installed.

SAFETY WARNINGS – READ BEFORE USING

ARC Rays can injure eyes and burn skin

• Before welding, always inspect helmet and filter lens to be sure they are fitted

properly, in good condition and not damaged.

• Check to see that the clear lens is clean and securely attached to the helmet.

• Always wear safety glasses or goggles under the welding helmet and protective

clothing to protect your skin from radiation, burns and spatter.

• Ensure that optical radiation from other welder’s arcs in the immediate area

does not enter in from behind the helmet and auto-darkening filter.

Note: Auto-darkening filters in Lincoln helmets are designed to protect the user against harmful

ultra-violet and infrared rays both in the dark and light states. No matter what shade the filter is

set to, the UV/IR protection is always present.

FUMES AND GASES can be dangerous to your health.

• Keep your head out of fumes.

• Use enough ventilation or exhaust at the arc or both to keep fumes and gases

from your breathing zone and general area.

• When welding with electrodes which require special ventilation such as

stainless or hard facing (see instructions on container or MSDS) or on

lead or cadmium plated steel and other metals or coatings which pro-

duce highly toxic fumes, keep exposure as low as possible and within

applicable OSHA PEL and ACGIH TLV limits using local exhaust or

mechanical ventilation. In confined spaces or in some circumstances,

outdoors, a respirator may be required. Additional precautions are also

required when welding on galvanized steel.

WARNING

Refer to http://www.lincolnelectric.com/safety

for additional safety information.

HELMET INFORMATION

This Auto-Darkening Welding Helmet will automatically change from a light

state (shade 3.5) to a dark state (Shade 9-13) when arc welding starts.

The filter automatically returns to a light state when the arc stops.

Shade control adjustments can be made while welding.

Match your welding application to the shade indicated on the shade chart.

(See Page 6)

• Operating temperature: 14°F ~ 131°F (-10°C ~ 55°C).

• Do not use or open the auto-darkening filter if damaged by shock, vibra-

tion or pressure.

• Keep the sensors and solar cell clean. Clean the filter cartridge using a

soapy water solution and soft cloth which should be damp but not saturat-

ed.

This Auto-Darkening Welding Helmet is designed for use with GMAW, GTAW,

MMAW welding, or Plasma Arc and air carbon arc cutting.

The cartridge provides protection from harmful UV and IR radiation, in both

dark and light states.

The cartridge contains two sensors to detect the light from the welding arc,

resulting in the lens darkening to a selected welding shade.

• Do not use solvents or abrasive cleaning detergent.

• If cover lens is spattered or covered with dirt, it should be replaced imme-

diately.

• Use only replacement parts specified in this manual.

• Do not use the helmet without inside and outside cover lenses properly

installed.

SAFETY WARNINGS – READ BEFORE USING

ARC Rays can injure eyes and burn skin

• Before welding, always inspect helmet and filter lens to be sure they are fitted

properly, in good condition and not damaged.

• Check to see that the clear lens is clean and securely attached to the helmet.

• Always wear safety glasses or goggles under the welding helmet and protective

clothing to protect your skin from radiation, burns and spatter.

• Ensure that optical radiation from other welder’s arcs in the immediate area

does not enter in from behind the helmet and auto-darkening filter.

Note: Auto-darkening filters in Lincoln helmets are designed to protect the user against harmful

ultra-violet and infrared rays both in the dark and light states. No matter what shade the filter is

set to, the UV/IR protection is always present.

FUMES AND GASES can be dangerous to your health.

• Keep your head out of fumes.

• Use enough ventilation or exhaust at the arc or both to keep fumes and gases

from your breathing zone and general area.

• When welding with electrodes which require special ventilation such as

stainless or hard facing (see instructions on container or MSDS) or on

lead or cadmium plated steel and other metals or coatings which pro-

duce highly toxic fumes, keep exposure as low as possible and within

applicable OSHA PEL and ACGIH TLV limits using local exhaust or

mechanical ventilation. In confined spaces or in some circumstances,

outdoors, a respirator may be required. Additional precautions are also

required when welding on galvanized steel.

WARNING

Refer to http://www.lincolnelectric.com/safety

for additional safety information.

OPERATING INSTRUCTIONS

Headgear Adjustment

Head Size Adjustment: Headband tightness is adjusted by pushing in the

ratchet knob and turning to adjust to desired comfort level. This knob is

located at the back of the helmet. HEAD GEAR CROWN ADJUSTMENT is

made by adjusting crown strap for vertical placement on the head and snap-

ping the pin into the hole to lock securely in place.

Tilt: Tilt adjustment is adjusted on both the left and right sides of helmet.

TILT is adjusted by loosening outside tension knobs and releasing the adjust-

ment lever from its current location and moving it to another location (one

side at a time is recommended). Retighten the outside tension knobs when

finished. NOTE: This adjustment location needs to be the same for the right

and left side levers.

Fore / Aft Adjustment: Fore/Aft adjustment is the distance between the

user’s face and lens. To adjust, loosen the outside tension knobs to allow the

bolts to be repositioned in a different location (one side at a time is recom-

mended). NOTE: Make sure both sides are located the same for proper

operation.

SPECIFICATIONS

RATCHET KNOB

HEAD GEAR

FORE / AFT ADJUSTMENT

TILT ADJUSTMENT

CROWN

ADJUSTMENT

PIN HOLES FOR

ADJUSTMENT

LCD Viewing Area

Cartridge size

UV/IR Protection

Arc Sensors

Light State Shade

Variable Welding Shades

Shade Control

Power Supply

Power On/Off

Light to Dark Switching Time

Sensitivity Control

Delay Control (Dark to Light)

TIG Rating

Operating Temperature

Storage Temperature

Total Weight

Compliance(1)

97 x 44mm (3.82 x 1.73in)

110 x 90mm (4.33 x 3.54in)

Up to Shade DIN 16 at all times

DIN 4

DIN 9 to 13

External knob - full adjustment

Solar cells - no battery required

Fully automatic

0.00004 sec (1/25,000 sec)

High (normal) and Low (extreme ambient light)

(0.25~0.35s <fast>) (0.60~0.80s<slow>)

10 amps

14°F ~ 131°F (-10°C ~ 55°C)

-4° ~ 158°F (-20°C ~ 70°C)

440g (15.5 Oz.)

ANSI Z87.1-2003/CSA Z94.3

(1) Headgear compliance with ANSI Z87.1 is without sweatband installed.

OPERATING INSTRUCTIONS

Headgear Adjustment

Head Size Adjustment: Headband tightness is adjusted by pushing in the

ratchet knob and turning to adjust to desired comfort level. This knob is

located at the back of the helmet. HEAD GEAR CROWN ADJUSTMENT is

made by adjusting crown strap for vertical placement on the head and snap-

ping the pin into the hole to lock securely in place.

Tilt: Tilt adjustment is adjusted on both the left and right sides of helmet.

TILT is adjusted by loosening outside tension knobs and releasing the adjust-

ment lever from its current location and moving it to another location (one

side at a time is recommended). Retighten the outside tension knobs when

finished. NOTE: This adjustment location needs to be the same for the right

and left side levers.

Fore / Aft Adjustment: Fore/Aft adjustment is the distance between the

user’s face and lens. To adjust, loosen the outside tension knobs to allow the

bolts to be repositioned in a different location (one side at a time is recom-

mended). NOTE: Make sure both sides are located the same for proper

operation.

SPECIFICATIONS

RATCHET KNOB

HEAD GEAR

FORE / AFT ADJUSTMENT

TILT ADJUSTMENT

CROWN

ADJUSTMENT

PIN HOLES FOR

ADJUSTMENT

LCD Viewing Area

Cartridge size

UV/IR Protection

Arc Sensors

Light State Shade

Variable Welding Shades

Shade Control

Power Supply

Power On/Off

Light to Dark Switching Time

Sensitivity Control

Delay Control (Dark to Light)

TIG Rating

Operating Temperature

Storage Temperature

Total Weight

Compliance(1)

97 x 44mm (3.82 x 1.73in)

110 x 90mm (4.33 x 3.54in)

Up to Shade DIN 16 at all times

DIN 4

DIN 9 to 13

External knob - full adjustment

Solar cells - no battery required

Fully automatic

0.00004 sec (1/25,000 sec)

High (normal) and Low (extreme ambient light)

(0.25~0.35s <fast>) (0.60~0.80s<slow>)

10 amps

14°F ~ 131°F (-10°C ~ 55°C)

-4° ~ 158°F (-20°C ~ 70°C)

440g (15.5 Oz.)

ANSI Z87.1-2003/CSA Z94.3

(1) Headgear compliance with ANSI Z87.1 is without sweatband installed.

CARTRIDGE OPERATION/FEATURES

Variable Shade Control

The shade can be adjusted from shade 9 to 13 based upon welding process or

application (refer to Shade selection chart on page 6). The variable shade control

knob is mounted to shell for external adjustment.

Sensitivity Control

You can adjust the light sensor by selecting the HIGH or LOW position of the

sensitivity switch as shown in figure below. Generally, the HIGH setting is select-

ed for normal use. Where the helmet is used in the presence of excess ambient

light or with another welding machine close by, the LOW setting may be selected

for better performance.

Delay Time Control

This control is designed to protect the welder’s eyes from the strong residual rays

after welding. You can delay the time of change to light state from the darkened

state with setting delay control switch on FAST or SLOW.TheSLOW setting is

recommended for high amperage applications where the weld puddle is still very

bright after the welding arc has ceased and for situations where the filter may be

temporarily blocked from seeing the welding arc.

Solar Power

This helmet is powered by solar energy. As such, there is no battery that requires

replacement.

Variable shade

control Knob

ALWAYS TEST TO BE SURE THE ADF CARTRIDGE IS CHARGED

BEFORE WELDING. The helmet can be placed in sunlight to charge. Do not

store the helmet in a dark cabinet or other storage area for long periods.

While welding, the arc also charges the ADF cartridge.

SHADE GUIDE SETTINGS

If your helmet does not include any one of the shades referenced above, it is

recommended you use the next darker shade.

SENSITIVITY DELAY TIME

LOW HIGH SLOW FAST

GUIDE FOR SHADE NUMBERS

OPERATION ELECTRODE SIZE ARC MINIMUM SUGGESTED(1)

1/32 in. (mm) CURRENT (A) PROTECTIVE SHADE NO.

SHADE (COMFORT)

Shielded metal arc Less than 3 (2.5) Less than 60 7 –

welding 3-5 (2.5–4) 60-160 8 10

5-8 (4–6.4) 160-250 10 12

More than 8 (6.4) 250-550 11 14

Gas metal arc Less than 60 7 –

welding and flux 60-160 10 11

cored arc welding 160-250 10 12

250-500 10 14

Gas tungsten arc Less than 50 8 10

welding 50-150 8 12

150-500 10 14

Air carbon (Light) Less than 500 10 12

Arc cutting (Heavy) 500-1000 11 14

Plasma arc welding Less than 20 6 6 to 8

20-100 8 10

100-400 10 12

400-800 11 14

Plasma arc cutting (Light)(2)

(2)

(2) Less than 300 8 9

(Medium) 300-400 9 12

(Heavy) 400-800 10 14

Torch brazing – – 3 or 4

Torch soldering – – 2

Carbon arc welding – – 14

PLATE THICKNESS

in. mm

Gas welding

Light Under 1/8 Under 3.2 4 or 5

Medium 1/8 to 1/2 3.2 to 12.7 5 or 6

Heavy Over 1/2 Over 12.7 6 or 8

Oxygen cutting

Light Under 1 Under 25 3 or 4

Medium 1 to 6 25 to 150 4 or 5

Heavy Over 6 Over 150 5 or 6

(1)

As arule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs

the yellow or sodium line the visible light of the (spectrum) operation

(2)

These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the

workpiece.

Data from ANSI Z49.1-2005

CARTRIDGE OPERATION/FEATURES

Variable Shade Control

The shade can be adjusted from shade 9 to 13 based upon welding process or

application (refer to Shade selection chart on page 6). The variable shade control

knob is mounted to shell for external adjustment.

Sensitivity Control

You can adjust the light sensor by selecting the HIGH or LOW position of the

sensitivity switch as shown in figure below. Generally, the HIGH setting is select-

ed for normal use. Where the helmet is used in the presence of excess ambient

light or with another welding machine close by, the LOW setting may be selected

for better performance.

Delay Time Control

This control is designed to protect the welder’s eyes from the strong residual rays

after welding. You can delay the time of change to light state from the darkened

state with setting delay control switch on FAST or SLOW.TheSLOW setting is

recommended for high amperage applications where the weld puddle is still very

bright after the welding arc has ceased and for situations where the filter may be

temporarily blocked from seeing the welding arc.

Solar Power

This helmet is powered by solar energy. As such, there is no battery that requires

replacement.

Variable shade

control Knob

ALWAYS TEST TO BE SURE THE ADF CARTRIDGE IS CHARGED

BEFORE WELDING. The helmet can be placed in sunlight to charge. Do not

store the helmet in a dark cabinet or other storage area for long periods.

While welding, the arc also charges the ADF cartridge.

SHADE GUIDE SETTINGS

If your helmet does not include any one of the shades referenced above, it is

recommended you use the next darker shade.

SENSITIVITY DELAY TIME

LOW HIGH SLOW FAST

GUIDE FOR SHADE NUMBERS

OPERATION ELECTRODE SIZE ARC MINIMUM SUGGESTED(1)

1/32 in. (mm) CURRENT (A) PROTECTIVE SHADE NO.

SHADE (COMFORT)

Shielded metal arc Less than 3 (2.5) Less than 60 7 –

welding 3-5 (2.5–4) 60-160 8 10

5-8 (4–6.4) 160-250 10 12

More than 8 (6.4) 250-550 11 14

Gas metal arc Less than 60 7 –

welding and flux 60-160 10 11

cored arc welding 160-250 10 12

250-500 10 14

Gas tungsten arc Less than 50 8 10

welding 50-150 8 12

150-500 10 14

Air carbon (Light) Less than 500 10 12

Arc cutting (Heavy) 500-1000 11 14

Plasma arc welding Less than 20 6 6 to 8

20-100 8 10

100-400 10 12

400-800 11 14

Plasma arc cutting (Light)(2)

(2)

(2) Less than 300 8 9

(Medium) 300-400 9 12

(Heavy) 400-800 10 14

Torch brazing – – 3 or 4

Torch soldering – – 2

Carbon arc welding – – 14

PLATE THICKNESS

in. mm

Gas welding

Light Under 1/8 Under 3.2 4 or 5

Medium 1/8 to 1/2 3.2 to 12.7 5 or 6

Heavy Over 1/2 Over 12.7 6 or 8

Oxygen cutting

Light Under 1 Under 25 3 or 4

Medium 1 to 6 25 to 150 4 or 5

Heavy Over 6 Over 150 5 or 6

(1)

As arule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs

the yellow or sodium line the visible light of the (spectrum) operation

(2)

These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the

workpiece.

Data from ANSI Z49.1-2005

SOLUTION

Clean or replace front

cover lens.

Clean the Auto-Darkening

cartridge with soapy water

solution and soft cloth.

Set sensitivity to HIGH

Clean or replace front

cover lens.

Check for cracked or pit-

ted front cover lens and

replace as required.

Make sure you are not

blocking the sensors or

solar panels with your

arm or other obstacle

while welding. Adjust your

position so that the sen-

sors can see the weld arc.

Set sensitivity to LOW

Set delay time to FAST.

Replace front cover lens

as needed.

POSSIBLE CAUSE

Front cover lens dirty.

Cartridge dirty.

Sensitivity is set on LOW.

Front cover lens dirty.

Front cover lens is dam-

aged.

Sensors are blocked or

Solar panel is blocked.

Sensitivity set to HIGH.

Delay time set to SLOW.

Missing, damaged,

broken, cracked or

distorted front cover

lens

HELMET CARE AND MAINTENANCE

Replacing Front Cover Lens: Replace the front cover lens if it is damaged

– cracked, soiled or pitted. Place your finger or thumb into recess (C) at the

bottom edge of the cover lens and flex the lens upwards until it releases from

the edges marked A and B. (Refer to figure 1). Use only the replacement

front cover lenses specified in this manual.

Replace the Inside Cover Lens: if it is damaged (cracked, soiled or pitted).

Place your fingernail in recess above cartridge view window and flex lens

upwards until it releases from edges of cartridge view window.

Change the Shade Cartridge (See figure 2)

Fitting New Cartridge: Take the new shade cartridge and pass the poten-

tiometer cable under the wire loop before placing the cartridge into its retain-

ing frame inside the helmet. Hinge down the wire loop and ensure the front

edge of the loop (D) is properly retained under the retaining lugs (E) as

shown in (figure 3).

Position the shade potentiometer to the inside of the helmet with the shaft

protruding through the hole. Secure potentiometer to shell. On the outside of

the helmet, push the shade control knob onto the shaft.

Cleaning: Clean helmet by wiping with a soft cloth. Clean cartridge surfaces

regularly. Do not use strong cleaning solutions. Clean sensors and solar cells

with soapy water solution and a clean cloth and wipe dry with a lint-free cloth.

Do NOT submerge shade cartridge in water or other solution.

Storage: Store in a clean, dry location.

TROUBLE SHOOTING GUIDE

Test your shade cartridge prior to welding by directing the front of the car-

tridge toward a bright source of light, then using your fingers rapidly cover

and uncover the sensors. The cartridge should darken momentarily as the

sensor is exposed. A torch striker can also be used.

Figure 1 Figure 2 Figure 3

PROBLEM

Difficult to see through

filter.

Filter does not darken

when arc is struck.

Filter darkening with-

out arc being struck.

Filter remains dark after

completing a weld.

ADF is

cracked.

Weld spatter

is damaging

the filter.

WARNING

Cease (STOP) using this product if this problem

exists. UV/IR protection may be compromised

resulting in burns to the eyes and skin.

SOLUTION

Clean or replace front

cover lens.

Clean the Auto-Darkening

cartridge with soapy water

solution and soft cloth.

Set sensitivity to HIGH

Clean or replace front

cover lens.

Check for cracked or pit-

ted front cover lens and

replace as required.

Make sure you are not

blocking the sensors or

solar panels with your

arm or other obstacle

while welding. Adjust your

position so that the sen-

sors can see the weld arc.

Set sensitivity to LOW

Set delay time to FAST.

Replace front cover lens

as needed.

POSSIBLE CAUSE

Front cover lens dirty.

Cartridge dirty.

Sensitivity is set on LOW.

Front cover lens dirty.

Front cover lens is dam-

aged.

Sensors are blocked or

Solar panel is blocked.

Sensitivity set to HIGH.

Delay time set to SLOW.

Missing, damaged,

broken, cracked or

distorted front cover

lens

HELMET CARE AND MAINTENANCE

Replacing Front Cover Lens: Replace the front cover lens if it is damaged

– cracked, soiled or pitted. Place your finger or thumb into recess (C) at the

bottom edge of the cover lens and flex the lens upwards until it releases from

the edges marked A and B. (Refer to figure 1). Use only the replacement

front cover lenses specified in this manual.

Replace the Inside Cover Lens: if it is damaged (cracked, soiled or pitted).

Place your fingernail in recess above cartridge view window and flex lens

upwards until it releases from edges of cartridge view window.

Change the Shade Cartridge (See figure 2)

Fitting New Cartridge: Take the new shade cartridge and pass the poten-

tiometer cable under the wire loop before placing the cartridge into its retain-

ing frame inside the helmet. Hinge down the wire loop and ensure the front

edge of the loop (D) is properly retained under the retaining lugs (E) as

shown in (figure 3).

Position the shade potentiometer to the inside of the helmet with the shaft

protruding through the hole. Secure potentiometer to shell. On the outside of

the helmet, push the shade control knob onto the shaft.

Cleaning: Clean helmet by wiping with a soft cloth. Clean cartridge surfaces

regularly. Do not use strong cleaning solutions. Clean sensors and solar cells

with soapy water solution and a clean cloth and wipe dry with a lint-free cloth.

Do NOT submerge shade cartridge in water or other solution.

Storage: Store in a clean, dry location.

TROUBLE SHOOTING GUIDE

Test your shade cartridge prior to welding by directing the front of the car-

tridge toward a bright source of light, then using your fingers rapidly cover

and uncover the sensors. The cartridge should darken momentarily as the

sensor is exposed. A torch striker can also be used.

Figure 1 Figure 2 Figure 3

PROBLEM

Difficult to see through

filter.

Filter does not darken

when arc is struck.

Filter darkening with-

out arc being struck.

Filter remains dark after

completing a weld.

ADF is

cracked.

Weld spatter

is damaging

the filter.

WARNING

Cease (STOP) using this product if this problem

exists. UV/IR protection may be compromised

resulting in burns to the eyes and skin.

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