Lincoln Electric 11692 Bedienungsanleitung

Operator’s Manual

RANGER®305D (AU)

www.lincolnelectric.com/register

Authorized Service and Distributor Locator:

www.lincolnelectric.com/locator

IM10053-B | Issue D ate Jul-17

For use with machines having Code Numbers:

11692, 12193, 12682

Need Help? Call 1.888.935.3877

to talk to a Service epresentative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use “Ask the Experts” at lincolnelectric.com

A Lincoln Service epresentative will contact you

no later than the following business day.

For Service outside the USA:

Email: [email protected]

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELECTRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser

upon receipt by the carrier. Consequently, claims for material

damaged in shipment must be made by the purchaser against the

transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built

with safety in mind. However, your overall safety can be increased

by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,

think before you act and be careful.

This statement appears where the information must be followed

exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed

to avoid minor personal injury or damage to this equipment.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary

to stay a reasonable distance

away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label

that appears on all containers of

welding materials.

USE ENOUGH VENTILATION or

exhaust at the arc, or both, to

keep the fumes and gases from

your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be

adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away

from your face.

If you develop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system

should be checked.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet

properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc

flash with protective clothing including woolen

clothing, flame-proof apron and gloves, leather

leggings, and high boots.

PROTECT others from splatter, flash, and glare

with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously

had been in contact with hazardous substances unless they are

properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special

precautions with ventilation have been taken. They can release

highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat,

mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an

electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

WARNING

CAUTION

Safety 01 of 04 - 5/16/2018

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: Breathing diesel engine exhaust

exposes you to chemicals known to the State

of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or

cutting, produces fumes or gases which contain

chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California

Health & Safety Code § 25249.5 et seq.)

WARNING: Cancer and Reproductive Harm

www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For

additional safety information, it is strongly recommended

that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2-1974. A Free copy of “Arc Welding Safety” booklet

E205 is available from the Lincoln Electric Company,

22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting

and maintenance work unless the

maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the

engine and allow it to cool before refueling to

prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling

tank. If fuel is spilled, wipe it up and do not start engine until

fumes have been eliminated.

1.d. Keep all equipment safety guards, covers

and devices in position and in good repair.

Keep hands, hair, clothing and tools away

from V-belts, gears, fans and all other

moving parts when starting, operating or

repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when

necessary and replace them when the maintenance requiring

their removal is complete. Always use the greatest care when

working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control

rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,

disconnect the spark plug wires, distributor cap or magneto wire

as appropriate.

1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF).

Welding current creates EMF fields around welding cables

and welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician

before welding.

2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the

work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

ELECTRIC SHOCK

CAN KILL.

3.a. The electrode and work (or ground) circuits are

electrically “hot” when the welder is on. Do

not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area

of physical contact with work and ground.

In addition to the normal safety precautions, if

welding must be performed under electrically

hazardous conditions (in damp locations or while

wearing wet clothing; on metal structures such as

floors, gratings or scaffolds; when in cramped

positions such as sitting, kneeling or lying, if there

is a high risk of unavoidable or accidental contact

with the workpiece or ground) use the following

equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic welding

gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection should

be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth)

ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace

damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode

holders connected to two welders because voltage

between the

two can be the total of the open circuit voltage of both

welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ARC RAYS CAN BURN.

4.a. Use a shield with the proper filter and cover plates to protect your

eyes from sparks and the rays of the arc when welding or

observing open arc welding. Headshield and filter lens should

conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material

to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose

themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these

fumes and gases. When welding, keep your head out of the fume.

Use enough ventilation and/or exhaust at the arc to keep fumes

and gases away from the breathing zone. When welding

hardfacing (see instructions on container or SDS)

or on lead or cadmium plated steel and other

metals or coatings which produce highly toxic

fumes, keep exposure as low as possible and

within applicable OSHA PEL and ACGIH TLV limits

using local exhaust or mechanical ventilation

unless exposure assessments indicate otherwise.

In confined spaces or in some circumstances,

outdoors, a respirator may also be required.

Additional precautions are also required when

welding

on galvanized steel.

5. b. The operation of welding fume control equipment is affected by

various factors including proper use and positioning of the

equipment, maintenance of the equipment and the specific

welding procedure and application involved. Worker exposure

level should be checked upon installation and periodically

thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations. The

heat and rays of the arc can react with solvent vapors to form

phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and

cause

injury or death. Always use enough ventilation, especially in

confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety

practices. SDS forms are available from your welding

distributor or from the manufacturer.

5.f. Also see item 1.b.

SAFETY

Safety 03 of 04 - 5/16/2018

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks

from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and

openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)

and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause

overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures

will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless

trousers, high shoes and a cap over your hair. Wear ear plugs

when welding out of position or in confined places. Always wear

safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or

other locations away from the welding area increase the

possibility of the welding current passing through lifting chains,

crane cables or other alternate circuits. This can create fire

hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used

and properly operating regulators designed for

the gas and pressure used. All hoses, fittings,

etc. should be suitable for the application and

maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected

to physical damage.

• A safe distance from arc welding or cutting operations

and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from

the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on

the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

vi TABLE OF CONTENTS

Page

nstallation.......................................................................................................................Section A

Technical Specifications.......................................................................................................A-1

Safety Precautions........................................................................................................ A-2

Location and Ventilation................................................................................................A-2

Stacking........................................................................................................................ A-2

Angle of Operation........................................................................................................ A-2

Lifting.............................................................................................................................A-2

High Altitude Operation................................................................................................. A-2

High Temperature Operation........................................................................................ A-2

Cold Weather Operation............................................................................................... A-2

Towing...........................................................................................................................A-3

Vehicle Mounting...........................................................................................................A-3

Pre-Operation Engine Service..............................................................................................A-3

Oil..................................................................................................................................A-3

Fuel............................................................................................................................... A-3

Engine Coolant..............................................................................................................A-4

Battery Connections......................................................................................................A-4

Muffler Outlet Pipe........................................................................................................ A-4

Spark Arrester............................................................................................................... A-4

Remote Control............................................................................................................. A-4

Electrical Connections..........................................................................................................A-4

Machine Grounding.......................................................................................................A-4

Welding Terminals........................................................................................................ A-5

Welding Output Cables................................................................................................. A-5

Cable Installation...........................................................................................................A-5

Electrical evice Used with the Ranger 305 (AU)............................................................. A-6

Auxiliary Power Receptacles and Plugs...............................................................................A-7

Standby Power Connections................................................................................................ A-7

Premises Wiring................................................................................................................... A-8

Connection of Lincoln Electric Wire Feeders...............................................................A-9,A-10

________________________________________________________________________________

Operation.........................................................................................................................Section B

Safety Precautions .............................................................................................................. B-1

General escription..............................................................................................................B-1

For Auxiliary Power.............................................................................................................. B-1

Engine Operation..................................................................................................................B-1

Add Fuel............................................................................................................................... B-1

Break in Period.....................................................................................................................B-1

Welder Controls............................................................................................................. B-2,B-3

Engine Controls....................................................................................................................B-3

Starting and Stopping the Engine................................................................................. B-4

Welding Operation................................................................................................................B-4

uty Cycle.............................................................................................................. B-4,B-5

Constant Current (Stick) Welding..................................................................................B-5

ownhill Pipe (Stick) Welding....................................................................................... B-5

Tig Welding................................................................................................................... B-5

Typical Current Ranges for Tungsten Electrodes......................................................... B-5

Wire Welding-CV...........................................................................................................B-6

Arc Gouging.................................................................................................................. B-6

Auxiliary Power Operation.............................................................................................B-7

Simultaneous Welding and Auxiliary Power Loads.......................................................B-7

Extension Cord Recommendations...............................................................................B-7

________________________________________________________________________________

Accessories.....................................................................................................Section C

Field Installed Options / Accessories ...............................................................................C-1

________________________________________________________________________________

vii vii

TABLE OF CONTENTS

Maintenance......................................................................................................Section D

Safety Precautions................................................................................................ -1

Routine Maintenance............................................................................................ -1

Engine Maintenance Components........................................................................ -1

Kubota iesel Engine............................................................................................ -1

Engine Oil Change.......................................................................................... -2

Engine Oil Refill Capacities............................................................................. -2

Engine Oil Filter Change................................................................................. -2

Air Cleaner Service......................................................................................... -2

Service Instructions And Installation Tips for Engine Air Filter....................... -3

Cooling System..................................................................................................... -4

Fan Belt........................................................................................................... -4

Fuel................................................................................................................. -4

Bleeding the Fuel System............................................................................... -4

Fuel Filter........................................................................................................ -5

Engine Adjustment.......................................................................................... -5

Battery Maintenance....................................................................................... -5

Servicing Optional Spark Arrestor................................................................... -5

Welder / Generator Maintenance........................................................................ -6

Storage........................................................................................................... -6

Cleaning.......................................................................................................... -6

Brush Removal and Replacement.................................................................. -6

GFCI Testing and Resetting Procedure.......................................................... -6

________________________________________________________________________

Troubleshooting.............................................................................................. Section E

How to Use Troubleshooting Guide.......................................................................E-1

Troubleshooting Guide............................................................................ E-2 thru E-6

________________________________________________________________________

Diagrams and Dimension Print...................................................................... Section F

________________________________________________________________________

Parts List.................................................................................................................P-646

________________________________________________________________________

RANGER® 305D (AU)

1. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to

rated capacity. When welding, available auxiliary power will be reduced.

* Top of enclosure add 6in. (152mm) for exhaust pipe.

** Engine warranty may vary outside of the USA. (See Engine warranty for details)

A-1

NSTALLAT ON

A-1

TECHN CAL SPEC F CAT ONS - Ranger® 305D (AU) (K2922-1)

Make/Model Description Speed (RPM) Displacement Starting Capacities

cu. in. (cu. cm.) System

3 cylinder 43.88(789)

12V C Battery &

Fuel: 12 gal.

4 stroke starter (45 Liters)

18.8 HP High Idle 3650

Bore x Stroke inch (mm)

Oil: 3.4Qts. (3.2L)

Kubota** (14 KW)

722 Net intermittent Full Load 3500

2.64 x 2.68

(Group 58; 550 Radiator Coolant:

3600 RPM (67 x 68 mm) cold crank amps) 3.85Qts. (3.6L)

naturally aspirated Low Idle 2450 Battery Charger

water cooled (3.6L)

NPUT - D ESEL ENG NE

RATED OUTPUT @ 104° F (40° C) - WELDER

HE GHT W DTH DEPTH WE GHT

30.00* in. 21.50 in 52.25 in.

762.0 mm 546.0 mm 1327.0 mm

LUBR CAT ON EM SS ONS FUEL SYSTEM GOVERNOR

Full Pressure Certified to EPA Tier 4

Mechanical Fuel Pump, Auto air bleed

Mechanical

with Full Flow Filter Compliant

system Electric shutoff solenoid Indirect fuel injector

Governor

A R CLEANER ENG NE DLER MUFFLER ENG NE PROTECT ON

Low noise Muffler: Shutdown on low oil

Single Element Automatic Idler Top outlet can be rotated. pressure & engine

Made from long life, aluminized steel. temperature

ENG NE WARRANTY: 2 year complete (parts and labor) 3rd. year major components (parts and labor)

Welding Process

C Constant Current

C Pipe Current

Touch-Start™TIG

C Constant Voltage

Output Range

20 TO 305 AMPS

40 TO 300 AMPS

20 TO 250 AMPS

14 TO 29 VOLTS

Max. Weld OCV

@Rated Load RPM

60 Volts

Welding Output

Current/Voltage/Duty Cycle

305A / 29V / 100%

300A / 29V / 100%

250A / 30V / 100%

300A / 29V / 100%

Auxiliary Power 1

7200 Watts Continuous, 60 Hz 240 Volts

Sound Levels

Sound Power: 104.2 dB Lwa, Sound Level: 80.6 dBA @ 23 ft ( 7m )

PHYS CAL D MENS ONS

ENG NE

RECEPTACLES AUX L ARY POWER C RCU T BREAKER OTHER C RCU T BREAKERS

(2) 240VAC Receptacles Two 15AMP for Two Receptacles 15AMP for Battery Charging Circuit

15AMP for 42V Wire Feeder Power

RECEPTACLES AND C RCU T BREAKERS

RATED OUTPUT @ 104° F (40° C).- GENERATOR

698 lbs. (317kg.)

gallons (45ltrs.).

L FT NG

The Ranger® 305 (AU) weighs approximately

775lbs.(352kg.) with a full tank of fuel (698 lbs. less

fuel). A lift bail is mounted to the machine and should

always be used when lifting the machine.

H GH ALT TUDE OPERAT ON

At higher altitudes, output derating may be necessary. For max-

imum rating, derate the machine 2.5% to 3.5% for every 1000 ft.

(305m). ue to new EPA and other local emissions regulations,

modifications to the engine for high altitude are restricted within

the United States and some other European Countries. Use

above 6000 ft.(1828 m) may be limited due to poor engine per-

formance or excessive exhaust smoke. An authorized Kubota

engine field service shop should be contacted to determine if

any adjustments can be made for operation in higher elevations

locally.

H GH TEMPERATURE OPERAT ON

At temperatures above 104°F(40°C), Welder output derating is

necessary. For maximum output ratings, derate the welder out-

put 2 volts for every 50°F(10°C) above 104°F(40°C).

Cold weather starting:

With a fully charged battery and the proper weight oil,

the engine should start satisfactorily even down to

about 5°F (-15°C). If the engine must be frequently

started at or below 23°F (-5°C), it may be desirable to

install cold-starting aides. The use of No. 1 diesel

fuel is recommended in place of No. 2 at tempera-

tures below 23°F (-5°C). Allow the engine to warm up

before applying a load or switching to high idle.

Note: Extreme cold weather starting may require

longer glow plug operation.

Under no conditions should ether or other starting

fluids be used with this engine!

WARN NG

A-2

NSTALLAT ON

RANGER® 305D (AU)

A-2

SAFETY PRECAUT ONS

Only qualified personnel should install,

use, or service this equipment.

LOCAT ON AND VENT LAT ON

The welder should be located to provide an unrestrict-

ed flow of clean, cool air to the cooling air inlets and to

avoid restricting the cooling air outlets. Also, locate the

welder so that the engine exhaust fumes are properly

vented to an outside area.

STACK NG

Ranger® 305 (AU) machines cannot be stacked.

ANGLE OF OPERAT ON

Engines are designed to run in the level condition

which is where the optimum performance is achieved.

The maximum angle of continuous operation is 20

degrees in all directions, 35 degrees Intermittent (less

than 10 minutes continuous) in all directions. If the

engine is to be operated at an angle, provisions must

be made for checking and maintaining the oil level at

the normal (FULL) oil capacity in the crankcase.

When operating the welder at an angle, the effective

fuel capacity will be slightly less than the specified 12

Do not attempt to use this equipment until you

have thoroughly read the engine manufacturer’s

manual supplied with your welder. t includes

important safety precautions, detailed engine

starting, operating and maintenance instructions,

and parts lists.

------------------------------------------------------------------------

ELECTR C SHOCK can kill.

• Do not touch electrically live parts or

electrode with skin or wet clothing.

• nsulate yourself from work and

ground

• Always wear dry insulating gloves.

------------------------------------------------------------------------

ENG NE EXHAUST can kill.

• Use in open, well ventilated areas or

vent exhaust outside.

------------------------------------------------------------------------

MOV NG PARTS can injure.

• Do not operate with doors open or

guards off.

• Stop engine before servicing.

• Keep away from moving parts.

------------------------------------------------------------------------

See additional warning information at

front of this operator’s manual.

WARN NG

• Lift only with equipment of ade-

quate lifting capacity.

• Be sure machine is stable when lift-

ing.

• Do not lift this machine using lift

bail if it is equipped with a heavy

accessory such as trailer or gas

cylinder.

FALL NG • Do not lift machine if lift bail is

EQU PMENT can damaged.

cause injury. • Do not operate machine while

suspended from lift bail.

WARN NG

PRE-OPERAT ON ENG NE SERV CE

REA the engine operating and maintenance instruc-

tions supplied with this machine.

• Stop engine and allow to cool before fueling

• Do not smoke when fueling.

• Fill fuel tank at a moderate rate and do not over-

fill.

• Wipe up spilled fuel and allow fumes to clear

before starting engine.

• Keep sparks and flame away from tank.

------------------------------------------------------------------------

O L

The Ranger® 305 (AU) is shipped with the engine

crankcase filled with high quality SAE 10W-30 Oil that

meets classification CG-4 or CH-4 for diesel engines.

Check the oil level before starting the engine. If it is

not up to the full mark on the dip stick, add oil as

required. Check the oil level every four hours of run-

ning time during the first 50 running hours. Refer to

the engine Operator’s Manual for specific oil recom-

mendations and break-in information. The oil change

interval is dependent on the quality of the oil and the

operating environment. Refer to the Engine Operator’s

Manual for more details on the proper service and

maintenance intervals.

FUEL

D ESEL FUEL ONLY-Low sulphur fuel or ultra low

sulphur fuel in U.S.A. and Canada.

• Fill the fuel tank with clean, fresh fuel. The

capacity of the tank is 12 gals. (45.4ltrs). When

the fuel gauge reads empty the tank contains

approximately 2 gals. (7.6ltrs.) of reserve fuel.

NOTE: A fuel shut off valve is located on the pre-

filter/sediment filter. Which should be in

the closed position when the welder is not

ran for extended periods of time.

--------------------------------------------------------------------------------

A-3

NSTALLAT ON

RANGER® 305D (AU)

A-3

--------------------------------------------------------------------------------

TOW NG

The recommended trailer for use with this equipment for road,

in-plant and yard towing by a vehicle(1) is Lincoln’s K957-1. If

the user adapts a non-Lincoln trailer, he must assume responsi-

bility that the method of attachment and usage does not result

in a safety hazard nor damage the welding equipment. Some of

the factors to be considered are as follows:

1. esign capacity of trailer vs. weight of Lincoln equipment and

likely additional attachments.

2. Proper support of, and attachment to, the base of the weld-

ing equipment so there will be no undue stress to the frame-

work.

3. Proper placement of the equipment on the trailer to insure

stability side to side and front to back when being moved

and when standing by itself while being operated or ser-

viced.

4. Typical conditions of use, i.e., travel speed; roughness of sur-

face on which the trailer will be operated; environmental con-

ditions; like maintenance.

5. Conformance with federal, state and local laws.(1)

WARN NG

VEH CLE MOUNT NG

mproperly mounted concentrated loads may

cause unstable vehicle handling and tires or other

components to fail.

• Only transport this Equipment on serviceable

vehicles which are rated and designed for such

loads.

• Distribute, balance and secure loads so vehicle

is stable under conditions of use.

• Do not exceed maximum rated loads for compo-

nents such as suspension, axles and tires.

• Mount equipment base to metal bed or frame of

vehicle.

• Follow vehicle manufacturer’s instructions.

--------------------------------------------------------------------------------

WARN NG

Dieses Handbuch passt für folgende Modelle

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