Lincoln Electric FlexCool 35 Bedienungsanleitung

O erator’s Manual

FlexCool™35

www.lin olnele tri . om/register

Authorized Service and Distributor Locator:

www.lin olnele tri . om/lo ator

IM10423 | Issue D ate Apr-18

For use with ma hines having Code Numbers:

12748

Save for future reference

Date Pur hased

Code: (ex: 10859)

Serial: (ex: U1060512345)

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELECTRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser

upon receipt by the carrier. Consequently, claims for material

damaged in shipment must be made by the purchaser against the

transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built

with safety in mind. However, your overall safety can be increased

by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,

think before you act and be careful.

This statement appears where the information must be followed

exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed

to avoid minor personal injury or damage to this equipment.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary

to stay a reasonable distance

away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label

that appears on all containers of

welding materials.

USE ENOUGH VENTILATION or

exhaust at the arc, or both, to

keep the fumes and gases from

your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be

adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away

from your face.

If you develop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system

should be checked.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet

properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc

flash with protective clothing including woolen

clothing, flame-proof apron and gloves, leather

leggings, and high boots.

PROTECT others from splatter, flash, and glare

with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously

had been in contact with hazardous substances unless they are

properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special

precautions with ventilation have been taken. They can release

highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat,

mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an

electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

WARNING

CAUTION

Safety 01 of 04 - 5/16/2018

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: Breathing diesel engine exhaust

exposes you to chemicals known to the State

of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or

cutting, produces fumes or gases which contain

chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California

Health & Safety Code § 25249.5 et seq.)

WARNING: Cancer and Reproductive Harm

www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For

additional safety information, it is strongly recommended

that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2-1974. A Free copy of “Arc Welding Safety” booklet

E205 is available from the Lincoln Electric Company,

22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting

and maintenance work unless the

maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the

engine and allow it to cool before refueling to

prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling

tank. If fuel is spilled, wipe it up and do not start engine until

fumes have been eliminated.

1.d. Keep all equipment safety guards, covers

and devices in position and in good repair.

Keep hands, hair, clothing and tools away

from V-belts, gears, fans and all other

moving parts when starting, operating or

repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when

necessary and replace them when the maintenance requiring

their removal is complete. Always use the greatest care when

working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control

rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,

disconnect the spark plug wires, distributor cap or magneto wire

as appropriate.

1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF).

Welding current creates EMF fields around welding cables

and welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician

before welding.

2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the

work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

ELECTRIC SHOCK

CAN KILL.

3.a. The electrode and work (or ground) circuits are

electrically “hot” when the welder is on. Do

not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area

of physical contact with work and ground.

In addition to the normal safety precautions, if

welding must be performed under electrically

hazardous conditions (in damp locations or while

wearing wet clothing; on metal structures such as

floors, gratings or scaffolds; when in cramped

positions such as sitting, kneeling or lying, if there

is a high risk of unavoidable or accidental contact

with the workpiece or ground) use the following

equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic welding

gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection should

be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth)

ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace

damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode

holders connected to two welders because voltage

between the

two can be the total of the open circuit voltage of both

welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ARC RAYS CAN BURN.

4.a. Use a shield with the proper filter and cover plates to protect your

eyes from sparks and the rays of the arc when welding or

observing open arc welding. Headshield and filter lens should

conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material

to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose

themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these

fumes and gases. When welding, keep your head out of the fume.

Use enough ventilation and/or exhaust at the arc to keep fumes

and gases away from the breathing zone. When welding

hardfacing (see instructions on container or SDS)

or on lead or cadmium plated steel and other

metals or coatings which produce highly toxic

fumes, keep exposure as low as possible and

within applicable OSHA PEL and ACGIH TLV limits

using local exhaust or mechanical ventilation

unless exposure assessments indicate otherwise.

In confined spaces or in some circumstances,

outdoors, a respirator may also be required.

Additional precautions are also required when

welding

on galvanized steel.

5. b. The operation of welding fume control equipment is affected by

various factors including proper use and positioning of the

equipment, maintenance of the equipment and the specific

welding procedure and application involved. Worker exposure

level should be checked upon installation and periodically

thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations. The

heat and rays of the arc can react with solvent vapors to form

phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and

cause

injury or death. Always use enough ventilation, especially in

confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety

practices. SDS forms are available from your welding

distributor or from the manufacturer.

5.f. Also see item 1.b.

SAFETY

Safety 03 of 04 - 5/16/2018

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks

from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and

openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)

and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause

overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures

will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless

trousers, high shoes and a cap over your hair. Wear ear plugs

when welding out of position or in confined places. Always wear

safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or

other locations away from the welding area increase the

possibility of the welding current passing through lifting chains,

crane cables or other alternate circuits. This can create fire

hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used

and properly operating regulators designed for

the gas and pressure used. All hoses, fittings,

etc. should be suitable for the application and

maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected

to physical damage.

• A safe distance from arc welding or cutting operations

and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from

the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on

the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

INSTALLATION............................................................................................................................................. SECTION A

TECHNICAL SPECIFICATIONS - K4816-1 - FLEXCOOL™ 35....................................................................................... A-1

GENERAL DESCRIPTION.............................................................................................................................................A-2

RECOMMENDED PROCESSES AND EQUIPMENT......................................................................................................... A-2

DESIGN FEATURES.................................................................................................................................................... A-2

UNPACKING THE FLEXCOOL™ 35..............................................................................................................................A-3

MOUNTING THE FLEXCOOL™ 35 UNDERNEATH THE FLEXCUT™200.......................................................................A-3

FILLING THE COOLANT RESERVOIR............................................................................................................................A-3

COOLANT "IN" AND "OUT" CONNECTIONS.................................................................................................................A-4

INPUT POWER AND ARCLINK CONNECTIONS..............................................................................................................A-4

OPERATION ................................................................................................................................................SECTION B

TURNING THE SYSTEM "ON"..................................................................................................................................... B-1

OPERATING PRECAUTIONS AND WARNINGS...............................................................................................................B-1

COOLING EFFICIENCY................................................................................................................................................ B-1

OPTIONS / ACCESSORIES.............................................................................................................................SECTION C

MAINTENANCE............................................................................................................................................. SECTION D

ROUTINE MAINTENANCE............................................................................................................................................D-1

PUMP MOTOR MAINTENANCE................................................................................................................................... D-1

PERIODIC MAINTENANCE ..........................................................................................................................................D-1

DRAWER REMOVAL PROCEDURE............................................................................................................................... D-2

FILTER ELEMENT REPLACEMENT PROCEDURE.......................................................................................................... D-2

PUMP STRAINER CLEANSING PROCEDURE................................................................................................................ D-3

TROUBLESHOOTING......................................................................................................................................SECTION E

DIAGRAMS .................................................................................................................................................SECTION F

PARTS LIST ...............................................................................................................PARTS.LINCOLNELECTRIC.COM

CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE. FOR MOST CURRENT INSTRUCTION MANUALS, GO

TO PARTS.LINCOLNELECTRIC.COM.

TABLE OF CONTENTS

A-1

INSTALLATION

FLEXCOOL™35

Technical SpecificaTionS -

K4816-1 - flexcool™ 35

*Cooling Power is measured at a 1 L/min. low rate with a 40°C coolant temper-

ature rise in a 25°C (77ºF) environment.

INPUT POWER RATINGS

FREQUENCY PHASE VOLTAGE

CURRENT

DRAW

@ 60 HZ

CURRENT

DRAW

@ 50 HZ

50/60 HERTZ SINGLE 115 VAC 4.7 AMPS 5.0 AMPS

PUMP HYDRAULIC RATING

NO FLOW -

DISCHARGE PRESSURE (GAGE)

(RELIEF VALVE SETTING)

162 PSIG (414 KPA) (4.14 BAR)

MAX.

NO PRESSURE - FLOW RATE 1.66 GAL/MIN (6.28 LITER/MIN)

MAX.

TYPICAL OPERATION -

DISCHARGE PRESSURE (GAGE) 120 PSIG (0.83 MPA)

TYPICAL OPERATION -

FLOW RATE 1.10 GAL/MIN (4.2 LITER/MIN)

RATED COOLING POWER

PER IEC-60974-2 1.78 KW @ 1.00 LITER/MIN

6075 BTU/HR @ .26 GAL/MIN

DEGREE OF EN IRONMENTAL PROTECTION

IP 23

RESER OIR CAPACITY

2.375 GALLONS (9.0 LITERS)

AGENCY COMPLIANCE

IEC-60974-2, CCSAUS,

PHYSICAL DIMENSIONS

LENGTH WIDTH HEIGHT SHIPPING

WEIGHT

WEIGHT W/

RESERVOIR

FULL

30.70 IN

(78.0 CM)

15.99 IN

(40.6 CM)

14.93 IN

(37.9 CM)

92 LB

(41.7 KG)

114 LB

(51.7 KG)

RECOMMENDED COOLANT

BK500695 - TORCH COOLANT

DO NOT USE: AUTOMOTIVE ANTI-FREEZE THAT CONTAINS RUST

INHIBITORS OR LEAK STOPPERS. THESE COOLANTS WILL

DAMAGE THE PUMP AND BLOCK THE SMALL INTERNAL

PASSAGEWAYS OF THE HEAT EXCHANGER, AFFECTING COOLING

PERFORMANCE.

A-2

INSTALLATION

FLEXCOOL™35

INSTALLATION

ELECTRIC SHOCK can kill.

• Only qualified personnel should

perform this installation.

• Turn off input power to the power

source at the disconnect switch or

fuse box before working on this equipment. Turn off

the input power to any other equipment connected to

the welding system at the disconnect switch or fuse

box before working on the equipment.

• To not touch electrically hot parts.

GeneRal DeScRipTion

The FlexCool™ 35 is a cooler designed for PAC (Plasma Arc

Cutting) and specifically designed to integrate with the

FlexCut™ 200 system (FlexCut™ 200, FlexStart™ console,

FlexCool™ 35, and T5 torch). This cooler could be used in the

future with other power sources and for other processes. The

coolant "IN" and "OUT" connections are specific CGA fittings

designed for Burny-Kaliburn coolant hoses to connect the cooler to

the FlexStart™ console. The FlexCool™ 35 is a continuous duty

cooler.

DO NOT USE A SOLENOID AL E with the

FlexCool™35.

RecoMMenDeD pRoceSSeS anD eQUipMenT

The FlexCool™ 35 is designed for use in PAC (Plasma Arc Cutting)

applications. It is designed to work with the FlexCut™ 200 and

FlexStart™ console and to connect with the T5 Burny-Kaliburn HD

torch. This entire system is specifically designed to work together

to provide high quality reliable cuts at a fraction of the price of

standard HD plasma.

DeSiGn feaTUReS

The FlexCool™ 35 provides adequate and reliable cooling for the

T5 plasma torch up to 200 Amps of continuous use:

• Industry proven reliable Procon Pump. Pump rating of 150

PSIG and 121-131 GPH.

• Robust single phase motor. Thermally protected.

• Reliable 115 VAC tubeaxial fans.

• Manufactured by the Lincoln Electric Company in Cleveland,

OH.

• 5 micron replaceable cartridge filter to eliminate coolant

contaminants

• Cabinet and drawer design for easy access to internal

components

• Quick lock system to securely mount underneath the

FlexCut™ 200 power source

• Arclink enabled to “talk” and integrate with the

FlexCut™ 200 and require no user interaction

• NTC thermistor to accurately monitor the coolant temperature

and protect the torch

• Coolant level switch in reservoir to protect pump (~0.9 gallons

minimum)

• Coolant flow switch to ensure proper flow rate (0.5

gallons/min)

• Designed for use with Lincoln Electric’s Low Conductivity

Coolant for corrosion and algae resistance as well as

operations below freezing

• Designed to IEC-60974-2, IP 23.

• Pump operates smoothly without vibrations being transferred

to the cutting torch.

• Input cord on the 115V cooler has a three-prong plug NEMA

type 5-15P.

WARNING

CAUTION

A-3

INSTALLATION

FLEXCOOL™35

UnpacKinG The flexcool™ 35

The packaging of the cooler is designed to withstand shipping

abuse. If any shipping damage has occurred, contact your certified

Lincoln distributor or service center. When unpacking the unit,

avoid thrusting sharp objects through the carton, which may

damage the machine. Below is the recommended procedure for

unpacking the cooler:

• Cut and remove banding straps around skid and carton

• Remove carton

• Cut and remove banding straps around skid and cooler

• Remove cooler, literature, and other items

Save the instruction manual and service directory supplied with

the FlexCool™ 35 for parts orders and future maintenance

service.

MoUnTinG The flexcool™ 35 UnDeRneaTh The

flexcUT

™

200

The FlexCool™ 35 can be mounted underneath the FlexCut™ 200

machine or by itself on a flat surface. No power source should

ever be installed underneath the FlexCool™ 35.

Securing the FlexCut™ 200 to the FlexCool™ 35 (see Figure A.1):

1. Begin by setting the FlexCool™ 35 on a hard flat surface.

2. Remove the two 7/16” bolts and the locking bracket from the

front mounting bracket

3. Lift the FlexCut™ 200 and place on top and slightly forward

of the FlexCool™ 35

4. Carefully guide the FlexCut™ 200 so that the quick lock feet

on the bottom of the power source slide into the channels of

the mounting brackets on top of the FlexCool™ 35. Be sure

all 4 feet are within the channels.

5. Slide the FlexCut™ 200 all the way back so that it is sitting

exactly overtop of the FlexCool™ 35. The feet should be all

the way at the back of the channels.

6. Replace the locking bracket into the front mounting bracket of

the FlexCool™ 35. Torque both 7/16” bolts to 50 in-lbs.

FIGURE A.1

fillinG The coolanT ReSeRVoiR

DO NOT USE: Automotive anti-freeze that contains rust

inhibitors or leak stoppers. These coolants will damage the

pump and block the small internal passageways of the heat

exchanger, affecting cooling performance.

To avoid freeze damage and fluid leakage in shipment, the

FlexCool™ 35 unit is delivered with very little coolant in the

system. To fill the unit, unscrew the plastic reservoir cap from the

front middle of the unit.

The opening of the reservoir neck mates with most coolant

containers, but to avoid spillage of coolant, a funnel should be

placed into the reservoir hole when filling the FlexCool™ 35.

Pure solutions and mixtures of, or materials (i.e. towels)

wetted with ethylene glycol are toxic to humans and

animals. They must not be haphazardly discarded,

especially by pouring liquids down the drain. Contact the

local EPA office for responsible disposal methods or for

recycling information. Avoid unnecessary contact.

RECOMMENDED COOLANT

BK500695 - TORCH COOLANT

(SOLD IN 1 GALLON UGS)

WARNING

CAUTION

A-4

INSTALLATION

FLEXCOOL™35

Filling:

Pour 2.375 gallons (9.0 liters) of coolant into the coolant reservoir

fill hole through a funnel.

Use the coolant purge command in the machine UI menus to help

prime the system.

While priming, add additional coolant to keep the reservoir full.

The cooler is "FULL" when the coolant lies just below the coolant

reservoir opening.

Be certain to replace the reservoir fill cap when the reservoir is

full. Operation of the FlexCool™ 35 without the reservoir cap can

cause unnecessary contamination and could be hazardous to

others.

coolanT "in" anD "oUT" connecTionS

The fittings located on the front of the FlexCool™ 35 are CGA B-

size inert gas fittings (“Out” is RH and “In” is LH). Use only the

specified hoses to attach the cooler to the FlexStart™ console.

Refer to Figure A.2.

Coolant Line Connections to the FlexCool™ 35:

FIGURE A.2

1. Coolant “In” / “ eturn”

2. eservoir Fill Neck

3. Front Mounting and Locking Bracket

4. Status LED

5. Coolant “Out” / “Supply”

FIGURE A.3

6. Arclink Connector

7. 115 VAC C14 eceptacle

(Reference Figure A.2) Take the “Supply” hose (right hand

threads, no groove on outside of nut) and thread it into the coolant

“OUT” fitting located on the right side of the front of the cooler.

Secure the connector nut of the hose tightly into the fitting with a

wrench so that leaking does not occur. Then take the accessory

“Return” hose (left hand threads, groove cut around hex nut) and

thread it into the coolant “IN” fitting located on the left side of the

front of the cooler. Again, tightly secure the connector nut of the

hose into the fitting of the cooler with a wrench to ensure that no

leaking occurs.

BE CE TAIN THAT NO LEAKS EXIST WHEN THE

COOLE IS TU NED ON. A LEAK WILL DEPLETE ESE VOI

VOLUME AND POTENTIALLY BE HAZA DOUS.

NOTE: BE CERTAIN THAT ONLY THE SPECIFIED HOSES

ARE USED AND THAT THE THREADS AND MATING METAL

SURFACES ARE CLEAN. POOR CONNECTIONS CAN

CAUSE COOLANT LEAKS AND WILL DEPLETE THE

COOLANT IN THE RESER OIR.

inpUT poWeR anD aRclinK connecTionS

Attach the supplied input power cord into the rear of the

FlexCool™ 35 and into the 115V NEMA 5-15 receptacle on the

rear of the FlexCut™ 200 power source.

Thread the supplied Arclink cable into the 5 pin Amphenol on the

rear of the FlexCool™ 35 and into the 5 pin Amphenol on the rear

of the FlexCut ™200.

CAUTION

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Lincoln Electric INVERTEC STT Series Bedienungsanleitung

Lincoln Electric

Lincoln Electric K3921-1 Bedienungsanleitung

Lincoln Electric

Lincoln Electric FlexCut 125 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE R450 Bedienungsanleitung

Lincoln Electric

Lincoln Electric VANTAGE 410 CE Bedienungsanleitung

Lincoln Electric

Lincoln Electric FineLine 300HD Bedienungsanleitung

Lincoln Electric

Lincoln Electric PRO-CUTTM 25 IM665 Bedienungsanleitung

Lincoln Electric

Lincoln Electric PIPELINER 200 Bedienungsanleitung

Lincoln Electric

Lincoln Electric Invertec 270SX Bedienungsanleitung

Lincoln Electric

Lincoln Electric DUAL VANTAGE 700 Bedienungsanleitung

Lincoln Electric

Lincoln Electric Magnum PRO Curve HDE 250 Bedienungsanleitung

Lincoln Electric

Lincoln Electric 10120 Bedienungsanleitung

Lincoln Electric

Lincoln Electric ARC TRACKER 11724 Bedienungsanleitung

Lincoln Electric

Lincoln Electric RED-D-ARC LN-25TM PRO EXTREME IM10078 Bedienungsanleitung

Lincoln Electric

Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE IM845-A Bedienungsanleitung

Lincoln Electric

Lincoln Electric RED-D-ARC LN-25 PRO EXTREME Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

ESAB

ESAB Buddy Arc 145 Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

WIA

WIA Weldmatic 270 CP132-2 Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Everlast

Everlast POWER MTS 221STi Bedienungsanleitung

Kipor

Kipor KDE180XW Bedienungsanleitung