Lincoln Electric IDEALARC DC-655 Bedienungsanleitung

Stick TIG MIG Flux-Cored

Subarc Gouging

Processes

DC-655

Order

Advantage Lincoln Digital Meter Kit, Air Filter Kit, Dual Process Switch,

Paralleling Kit, Remote Output Control, Remote Control

Adapter, Deluxe Adjustable Gas Regulator & Hose Kit,

Undercarriage

Reco ended General Options

LN-7, LN-7 GMA, LN-742, LN-8, LN-9, LN-9 GMA, LN-15,

LN-23P, LN-25, LN-10, DH-10, Cobramatic®, NA-3, NA-5,

LT-7

Reco ended Wire Feeders

K1609-2 DC-655 230/460/575/3/60

K1609-4 DC-655 460/3/60

K1610-1 DC-655 230/400/3/50/60

Accessory Kit

Reco ended Stick Options

Pro-Torch™ TIG Torches, TIG Module, Docking Kit, Hand

Amptrol™, Foot Amptrol, Remote Control Adapter, Amptrol

Adapter Kit, Water Valve, TIG Control Cable Extension

Reco ended TIG Options

• CC Arc Force Control Knob with built-in “Hot Start”.

• “Idle Shut Down ode” auto atically shuts achine

off when not in use to ini ize power consu ption.

• Fan-As-Needed™ – solid state ther ally controlled

cooling fan operates only when required. Mini izes

power consu ption, operating noise and dust intake.

• Full range calibrated output voltage and current

control for easy operation.

• Separate output studs let you choose low or high

inductance. Select high inductance for ost stick

and wire processes. Select low inductance for

Innershield®NR®-211-MP, NR-212, and NR-203 type

wires.

• Optional digital a eter/volt eter kit. Easy front

panel installation.

• Panel switches are behind front latched panel, for

re ote or achine panel output control, and output

“on” or re ote “on” selection, and CC, CV Subarc or

CV MIG ode selection.

• Low profile case allows stacking achines up to

three high to conserve floor space. (Stacking not

reco ended when using undercarriage).

• Electronic and ther al protection fro current

overload and excessive te peratures.

• Function lights built into the printed circuit boards

speed diagnosis.

MULTI-PROCESS WELDERS

Description

650 A p DC Multi-Process Welding Power Source

This 650-amp, 100% duty cycle CV/CC power source is ideal for construction

and shop fabrication because of its excellent arc performance and many energy

saving features.This machine also has a high overall efficiency of 84% for even

more energy and cost savings. Save money with the idle shut down timer that

powers down the DC-655 when not in use for extra energy conservation. Keep

internal components cool without wasting energy with Lincoln’s Fan-As-Needed

(F.A.N.) that shuts off automatically when the system is cooled. Don’t think you’re

sacrificing arc performance for efficiency; the DC-655 features a calibrated output

knob for precise procedure setting and adjustable arc force for a tailored arc and

ultimate low end performance – down to 50 amps – for excellent stick, MIG

and TIG performance.

Technical Specifications

Dimensions

Product Product Rated Output Input Current @ H x W x D Net Weight

Name Number Input Power Current/Vo tage/Duty Cyc e Rated Output Output Range in. (mm) bs.(kg)

DC-655

K1609-2

K1609-4

K1610-1

230/460/575/3/60

460/3/60

230/400/3/50/60

650A / 44V / 100%

(815A / 44V / 60%)

122/61/49A

61A

122/70A

13-44V

50-815A

Max. OCV:

46V (CV)

68V (CC)

27.5 x 22.2 x 38.0

(699 x 564 x 965)

720

(327)

www.lincolnelectric.com

E5.46 11/02

PHASE

Output Input

[2]

www.lincolnelectric.com

Advantage Lincoln

Syste Selection

DC-655/LN-7 GMA

.045 MIG Welding System

Description Order Number

DC-655 powe sou ce K1609-2

Digital Mete Kit K1482-1

LN-7 GMA (Two Roll) wi e feede K440-2

Feede Cont ol Cable – 10 ft. K1818-10

.045-.052 D ive Roll – solid wi e KP653-052S

Unive sal Stand K1524-1

Swivel Platfo m K1557-1

Magnum®400 Gun & Cable asbly K471-2

Gun Connecto Kit K466-1

Weld Powe Cable – 10 ft. (2 eq’d.) K1842-10

GC-500 Wo k Clamp K910-2

Unde ca iage (twin cylinde ) K842

Gas Regulato and Hose Kit K586-1

DC-655/LN-10

.045 MIG Welding System

Description Order Number

DC-655 powe sou ce K1609-2

Digital Mete Kit K1482-1

LN-10 (Fou Roll) wi e feede K1559-3

.045 D ive Roll – solid wi e KP1505-045S

Swivel Platfo m K1557-1

Magnum 400 Gun Package K471-21(2)

Weld Powe Cable – 10 ft. (2 eq’d.) K1842-10

GC-500 Wo k Clamp K910-2

Unde ca iage (twin cylinde ) K842

Gas Regulato and Hose Kit K586-1

DC-655/DH-10

.045 MIG &3/32 Flux-Cored G s-Shielded Welding System

Description Order Number

DC-655 powe sou ce K1609-2

Digital Mete Kit K1482-1

DH-10 (Fou Roll) wi e feede (1) K1499-3

.045 D ive Roll – solid wi e KP1505-045S

3/32" D ive Roll KP1505-3/32

Magnum 400 Gun Package K471-21(2)

Magnum 550 Gun & Cable Assembly K598-11

550 Gun Receive Bushing K1500-3

550 Gun Connecto Kit K613-7

Weld Powe Cable – 10 ft. K1842-10

GC-500 Wo k Clamp K910-2

Unde ca iage (twin cylinde ) K842

Gas Regulato and Hose Kit K586-1

Typical MIG and flux-cored gas-shielded welding systems.

NOTE: Systems do not include shielding gas. Sold separately.

• Recessed front panel protects operating controls

fro da age.

• Both 14 pin MS-style cable connection and ter inal

strip access for re ote control and wire feeder

connections and output studs for weld cables.

• Power on/off switch with pilot light and ther al trip

indicator light.

• Circuit breaker protected 115V and 42V AC wire

feeder auxiliary power.

• 115V duplex receptacle provides 20 a ps of auxiliary

power. (15 A ps for Canadian CSA odel.)

• Line voltage co pensation for aintaining weld

consistency, even with line voltage changes of ±10%.

• CSA approved and UL listed.

• Three year warranty on parts and labor.

• Manufactured under a quality syste certified to

ISO 9001 require ents.

(1)Both elect odes must have the same pola ity.

(2)Fully assembled, no gun connecto equi ed.

DC-655/LN-10

3/32 Flux-Cored G s-Shielded Welding System

Description Order Number

DC-655 powe sou ce K1609-2

Digital Mete Kit K1482-1

LN-10 (Fou Roll) wi e feede K1559-3

3/32" D ive Roll KP1505-3/32

Swivel Platfo m K1557-1

Magnum 550 Gun & Cable Assembly K598-11

550 Gun Receive Bushing K1500-3

550 Gun Connecto Kit K613-7

Weld Powe Cable – 10 ft. (2 eq’d.) K1842-10

GC-500 Wo k Clamp K910-2

Unde ca iage (twin cylinde ) K842

Gas Regulato and Hose Kit K586-1

[3]

www.lincolnelectric.com

Reco ended Options

Digital Meter Kit

Displays amps and volts.

Order K1482-1.

Air Filter Kit

Mounts on the front of the

machine and uses clean-

able, all metal air filters.

Order K1486-1.

Dual Process Switch

Mounts on front of machine

and provides polarity

change or electrical isola-

tion. Great for arc gouging

applications and where two

separate feeders require

different output polarity or

inductance settings.

Order K1528-1.

Paralleling Kit

Permits paralleling of two

DC-655’s for welding cur-

rents of up to 1300 amps,

100% duty cycle.The

“master” DC-655 controls

both paralleled machines.

Order K1611-1.

Re ote Output Control

Provides 25 ft. or 100 ft.

(7.6m or 30m) of remote

output control (6 pin plug

connection). Requires K864

Control Cable Adapter.

For 25 ft. (7.6m),

Order K857

For 100 ft. (30m),

Order K857-1.

Re ote Control

Adapter

Y connection adapter for

connecting K857 Remote

Voltage Control (6 pin plug

connection) and wire feeder

input cable (14 pin plug con-

nection) to DC-655 14 pin

receptacle.

Order K864.

Deluxe Adjustable Gas

Regulator & Hose Kit

Accommodates CO2,Argon

or Argon-blend gas cylin-

ders. Includes a cylinder

pressure gauge, dual scale

flow gauge and 4.3 ft.

(1.3m) gas hose.

Order K586-1.

Undercarriage

Platform undercarriage with

mountings for two gas cylin-

ders at rear of welder.

Order K842.

Accessory Kit

For stick welding. Includes

35 ft. (10.7m) 2/0 electrode

cable with lug, 30 ft. (9.1m)

2/0 work cable with lugs,

headshield, filter plate,

cover plate, work clamp

and electrode holder. 400

amp capacity.

Order K704.

TIG Module

Supplies high frequency for

superior starting, contactor

control, remote control

capability and a gas valve

for TIG welding.

Order K930-2.

Docking Kit

Provides a means to “dock”

the TIG Module on top of a

flat-roofed power source, or

any other flat surface meas-

uring at least 10 x 15 in.

(254 x 381mm). It includes a

latch and provisions for a

user-supplied padlock to

lock the TIG Module in

place.

Order K939-1.

Hand A ptrol™

Varies current for making

critical TIG welds. Fastens

to the torch for convenient

thumb control. Comes with a

25 ft. (7.6m) cable. Fully

extend the slide forward to

achieve maximum current.

Returning to the start posi-

tion finishes the weld and

starts the afterflow cycle on

systems so equipped.

Order K963-1

(For smaller handle 9, 17 or

20 series torches).

Order K963-2

(For larger handle 26 or 18

series torches).

Foot A ptrol™

Varies current for making

critical TIG welds. Depress

pedal to increase current.

Depressing pedal fully

achieves maximum set

current. Fully raising the

pedal finishes the weld

and starts the afterflow

cycle on systems so

equipped. Includes 25 ft.

(7.6m) control cable.

Order K870.

A ptrol Adapter Kit

Adapts Amptrol’s 6-pin

MS-type plug connection to

terminal strip on power

source.

Order K843.

Water Valve

For use with TIG Module.

Shuts off water flow when

the arc is extinguished when

using Magnum®water-

cooled TIG torches.

Order K844-1.

TIG Control Cable

Extension

Allows the TIG Module to

be operated at up to 45 ft.

(13.7m) from power source.

Connects between the 2 ft.

(0.6m) control cable and the

TIG Module. 45 ft.

Order K937-45.

Custome Assistance Policy

The business of The Lincoln Elect ic Company is manufactu ing and selling high quality welding equipment, consumables, and cutting equipment. Ou challenge is to meet the needs of ou custome s

and to exceed thei expectations. On occasion, pu chase s may ask Lincoln Elect ic fo advice o info mation about thei use of ou p oducts. We espond to ou custome s based on the best info mation

in ou possession at that time. Lincoln Elect ic is not in a position to wa ant o gua antee such advice, and assumes no liability, with espect to such info mation o advice. We exp essly disclaim any

wa anty of any kind, including any wa anty of fitness fo any custome ’s pa ticula pu pose, with espect to such info mation o advice. As a matte of p actical conside ation, we also cannot assume

any esponsibility fo updating o co ecting any such info mation o advice once it has been given, no does the p ovision of info mation o advice c eate, expand o alte any wa anty with espect to

the sale of ou p oducts.

Lincoln Elect ic is a esponsive manufactu e , but the selection and use of specific p oducts sold by Lincoln Elect ic is solely within the cont ol of, and emains the sole esponsibility of the custome .

Many va iables beyond the cont ol of Lincoln Elect ic affect the esults obtained in applying this type of fab ication methods and se vice equi ements.

THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com

DC-655 O de Fo m

PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE

DC-655 (230/460/575/3/60) K1609-2

DC-655 (460/3/60) K1609-4

DC-655 (230/400/3/50/60) K1610-1

Reco ended General Options

Digital Meter Kit K1482-1

Air Filter Kit (cannot be used with K1528-1) K1486-1

Dual Process Switch (cannot be used with K1486-1) K1528-1

Paralleling Kit K1611-1

Remote Output Control – MS Connector (use with K864):

for 25 ft. (7.6m) K857

for 100 ft. (30m) K857-1

Remote Control Adapter K864

Deluxe Adjustable Gas Regulator &Hose Kit K586-1

Undercarriage K842

Reco ended Stick Options

Accessory Kit K704

Reco ended TIG Options

Pro-Torch™ TIG Torches See Publication E12.150

TIG Module K930-2

Docking Kit K939-1

Amptrol™– Hand Operated

For PTA-9, PTA-17 and PTW-20 TIG Torches K963-1

For PTA-26 and PTW-18 TIG Torches K963-2

Amptrol™– Foot Operated K870

Remote Control Adapter K864

Amptrol Adapter Kit K843

Water Valve K844-1

TIG Control Cable Extension – 45 ft. (13.7m) K937-45

Reco ended Wire Feeders

LN-7 and LN-7 GMA Industrial Wire Feeder See Publication E8.10

LN-742 Industrial Wire Feeder See Publication E8.20

LN-8 Industrial Wire Feeder See Publication E8.30

LN-9 and LN-9 GMA Industrial Wire Feeder See Publication E8.50

LN-15 Portable Wire Feeder See Publication E8.60

LN-23P Portable Wire Feeder See Publication E8.90

LN-25 Portable Wire Feeder See Publication E8.100

LN-10 Advanced Four Drive Roll Wire Feeder See Publication E8.200

DH-10 Dual Head Version of LN-10 See Publication E8.200

Cobramatic Deluxe Wire Feeder See Publication E8.300

NA-3 Automatic Wire Feeder See Publication E9.10

NA-5 Automatic Wire Feeder See Publication E9.30

LT-7 Submerged Arc Tractor See Publication E9.70

TOTAL:

Subject to Change – This info mation is accu ate to the best of ou knowledge at the time of p inting. Please efe to www.lincolnelect ic.com fo any updated info mation.

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