Lincoln Electric PROXI-WELDY Montageanleitung

MOTORIZEDCROSSEDSLIDESFORWELYCAR

PROXI-WELDY

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

EDITION: EN Instructions foruse REF: 8695 5879

REVISION: B

DATE: 03-2020 Original instructions

Thank for the trust you have expressed by purchasingthisequipment,which

will give you full satisfaction if you follow its instructions for use and

maintenance.

Its design, component specifications and workmanship comply with

applicable Europeandirectives.

Please refer to the enclosed CE declaration to identify the directives

applicable to it.

The manufacturer will not be held responsible where itemsnot recommended

by themselvesare associatedwith thisproduct.

For your safety,there follows a non-restrictive list of recommendations or

requirements, many of which appearin the employment code.

Finally we would ask you kindly to inform your supplier of any error which

you may find in thisinstruction manual.

8695 5879

PROXI-WELDY I

CONTENTS

A - IDENTIFICATION....................................................................................................... 1

B - SAFETYINSTRUCTIONS ........................................................................................... 2

1 - SERVICING....................................................................................................... 2

2 - PERSONAL PROTECTION.................................................................................. 2

C - DESCRIPTION........................................................................................................... 3

1 - DEFINITION....................................................................................................... 3

2 - POWERSUPPLY............................................................................................... 4

3 - POSITIONOF THE TORCH ................................................................................. 4

4 - CHARACTERISTIC............................................................................................. 5

D - ASSEMBLY - INSTALLATION..................................................................................... 6

E - OPERATOR MANUAL................................................................................................. 8

1 - COMMANDE ..................................................................................................... 8

2 - SETTING PROCEDURE...................................................................................... 10

F - MAINTENANCE.......................................................................................................... 12

1 - SERVICING....................................................................................................... 12

2 - SPARE PARTS.................................................................................................. 13

3 - WIRING DIAGRAM............................................................................................. 16

PERSONAL NOTES ........................................................................................................ 18

8695 5879

II PROXI-WELDY

INFORMATIONS

DISPLAYS AND PRESSURE GAUGES

The measuringdevices ordisplaysforvoltage, current, speed, pressure,etc.,whether analogordigital,should be

considered as indicators

REVISIONS

REVISION B 03/20

DESIGNATION

PAGE

To change logos

8695 5879 / B

PROXI-WELDY A-1

A - IDENTIFICATION

Please enter the number of yourmachine in the following box.

Quote this information in all correspondence.

Manufacturing factory code

Yearmanufactured

Manufacturing year code

Product type

Product serial no.

8695 5879 / B

B-2 PROXI-WELDY

B - SAFETYINSTRUCTIONS

ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN

INSTALLATION.

- This equipment can be associated with a welding

installation, in which case it is covered by safety

instructions described in the instructions for the

welding installation

- If this equipment is used in other cases, a minimum

of instructionsmust berespected, in particular:

1 - SERVICING

2 - PERSONALPROTECTION

Check often that the insulation and connections

of theelectrical equipment andaccessories are

in good condition: plugs, cables, flexible cables,

sheaths, connectors, extension cables,

workpiece clamps, electrode holders or

torches...

Maintenance and repair work on insulating

sheaths and covers should never be carried out

in a makeshift manner.

Have defective accessories repaired by a

specialistor, betterstill, replace them.

Periodically check that electrical connections

are properly tightened and do not overheat.

RISK OF EXTERNAL INJURY.

The operator must be properly dressed and

protected for the work he is carrying out.

Ensure that no part of the operator's body or of

his assistant's body can come in contact with

metal parts and workpieces which are energized

or which could accidentally become energized

and/or which are moving.

Do not wrap electrical cables around your

body.

Make sure thatnosprayor water entersintotheelectricalboxof the oscillator.

IP235PROTECTION

8695 5879 / B

PROXI-WELDY C-3

C - DESCRIPTION

1 - DEFINITION

This autonomous crossedslides PROXI-WELDY, equipped with proximity sensors, can be mounted on

WELDYCAR which is able to support one MIG/MAG torch. This option is used for the automatic joint tracking

through the 2 electrical slides.

The WELDYCAR,equipped with the crossed slides, keeps the same technicalcharacteristics.The

electrical supplyofthe PROXI-WELDY is done by the 14Vplug on the WELDYCAR.

On a basic WELDYCAR, the joint tracking is made by manual slides. Now, with this option, it’s possible to

track the joint in automatic on steelor aluminiumpiece, thanks to proximity sensors.

The PROXI-WELDY can be used as a simple crossed electricalslide when the proximitysensors are not

easy to be adjusted.

Control Panel

2 manual slides to adjust the position between the

proximity sensorsand the torch

2 proximity sensors :

- 1 for vertical slide,

- 1 for lateral slide

Vertical slide stroke 56 mm controlled byproximity

sensororjoystick control

Lateral slide stroke 56 mm controlled by proximity

sensororjoystick control

C - DESCRIPTION 8695 5879 / B

C-4 PROXI-WELDY

2 - POWERSUPPLY

The PROXI-WELDY is powered by connecting a jackplug onto the WELDYCAR,itselfpowered by a 14.4

VDCbattery.

The WELDYCAR carriage and its associated PROXI-WELDY are completely autonomous. The WELDYCAR

battery provides continuous operationof2 hours.

3 - POSITIONOF THE TORCH

The adjustment between the torch and the proximity sensors is made by manualcrossed slides S=40 mm.

For filet joint, activate the sensors and then, adjust thetorch in the joint.

86955879 / BC - DESCRIPTION

PROXI-WELDY C-5

4 - CHARACTERISTIC

PROXI-WELDY

Stroke left/right slide

56 mm

Stroke up/down slide

56 mm

Autonomy ofwork with WELDYCAR

2 h in continuous work

Protection indice

IP 23

Weight

Supply

14V by connection to the

WELDYCAR

Functionning temperature

-5°C to +45°C

Storage temperature

-10°C to +60°C

Relative humidity

< 90%

8695 5879 / B

D-6 PROXI-WELDY

D - ASSEMBLY - INSTALLATION

1. Remove the torch holder from the WELDYCAR

2. Remove the manual crossed slides from the WELDYCAR

3. Fix the PROXI-WELDY on the WELDYCAR with the screws F1

4. Fix the torch holderon the PROXI-WELDY with the handle F2

5. Connect the jack plug J1 on the power supply

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