Lincoln Electric RC7 ADVANCED Bedienungsanleitung

IM3169

04/2023

REV04

RC7 ADVANCED

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

English I English

12/05

THANK YOU! For choosing the QUALITY of the Lincoln Electric products.

Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number

can be found on the machine rating plate.

Model Name:

………………...…………………………….…………………………………………………………………………………………..

Code & Serial number:

………………….……………………………………………….. …………………………………………………….……………..

Date & Where Purchased:

…………………………………………………………………... ……………………….…………………………………………..

ENGLISH INDEX

Technical Specifications...................................................................................................................................................... 1

Electromagnetic Compatibility (EMC).................................................................................................................................. 2

Safety.................................................................................................................................................................................. 3

Introduction ......................................................................................................................................................................... 5

Installation and Operator Instructions.................................................................................................................................. 5

WEEE ................................................................................................................................................................................. 8

Spare Parts ......................................................................................................................................................................... 8

Authorized Service Shops Location .................................................................................................................................... 8

Accessories......................................................................................................................................................................... 9

Connection configuration................................................................................................................................................... 10

English 1 English

Technical Specifications

NAME INDEX

RC7 ADVANCED K14203-1

INPUT

Input Voltage U1EMC Class

40Vdc A

DIMENSION

Weight Height Width Length

2,2 kg 250,7 mm 64 mm 244 mm

OTHERS

Protection Rating Operating Temperature Storage Temperature

IP23 from -10°C to +40°C from -25°C to 55°C

English 2 English

Electromagnetic Compatibility (EMC)

01/11

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary

to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install

and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the

operator must put in place corrective actions to eliminate these disturbances, if necessary with assistance from

Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be as short as possible and positioned together as close as possible to each other. If possible

connect the work piece to ground in order to reduce the electromagnetic emissions. The operator must check that

connecting the work piece to ground does not cause problems or unsafe operating conditions for personnel and

equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 which

means that the product is designed to be used in an industrial environment only.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radiated disturbances.

English 3 English

Safety

01/11

WARNING

This equipment have to be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or equipment damage. Read

and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused

by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss

of life, or equipment damage. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or equipment damage.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is turned on. Insulate yourself from the

electrode, work clamp, and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off the input power using the disconnect switch at the

fuse box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp

cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder

directly on the welding table or any other surface in contact with the work clamp to avoid the risk of

accidental arc ignition.

ELECTROMAGNETIC FIELD MAY BE DANGEROUS: Electric current flowing through any conductor

creates electromagnetic field (EMF). EMF fields may interfere with some pacemakers, and welders having

a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and

EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal

Protective Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by

EN169 Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. To protect the skin, use suitable clothing made

of durable, fireproof material. Protect other nearby personnel with suitable, non-flammable screening and

warn them not to watch the arc nor expose themselves to the arc.

English 4 English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area

and have a fire extinguisher easily accessible. Welding sparks and hot materials from the welding process

can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never use this equipment when flammable gases, vapors or flammable liquids are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and

materials in work area can cause serious burns. Use gloves and pliers when touching or moving materials

in the work area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only certificate, compressed gas cylinders containing the

correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not

move or transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode

holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located

away from areas where they may be subjected to physical damage or the welding process including

sparks and heat sources.

MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can

cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,

operating and servicing.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased risk of electric shock.

The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the

operator’s manual.

English 5 English

Introduction

RC7 Advanced is a device for remote control of the

power source to which it is connected. It has been

designed with strict requirements in mind to ensure

comfortable operation in a variety of environmental

conditions (see Transport, Carrying and Work Position

Subchapter).

RC7 Advanced panel can be connected both to the wire

feeder and directly to the power source. The full list of

possible configurations is provided in the Connection

Configuration Chapter.

Installation and Operator Instructions

Read this entire section before installation or operating the

machine.

Exploitation conditions

This machine can operate in harsh environments.

However, it is important to use the following simple

preventive measures that will ensure its long life and

reliable operation:

Do not place or operate this machine on a surface with

an incline higher than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement. Do not cover the machine with paper, cloth

or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept away from the item.

This machine has a protection rating of IP23. Keep it

dry when possible and do not place it on a wet ground

or in puddles.

Locate the machine away from a radio controlled

machinery. Normal operation may adversely affect the

operation of a nearby radio controlled machinery,

which may result in injury or equipment damage. Read

the section on electromagnetic compatibility in this

manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Input Supply Connection

RC7 Advanced control panel is powered by a voltage of

40Vdc and its permissible value is given in the “Technical

Specifications” Chapter.

Controls and Operational Features

Figure 1

1. U7 User Interface: See User Manual “User Interface

Advanced” IM3170.

2. Left Control with Active Button: Sets the value in the

lower left corner of the display. Cancel selection.

Return to the previous menu.

3. Right Control with Active Button: Sets the value in the

lower right corner of the display. Confirmation of

changes.

4. Button: It enables return to main menu.

5. USB Port: For connecting the USB memory and

software updates.

6. Control cable (5m): 12-pin connection is for

connection to the welding source.

After connecting the remote control in accordance with the

selected connection diagram (see chapter Connection

Configuration), RC 7 advanced is ready for operation.

Detailed operation of the RC7 advanced remote control

can be found in the Advanced (U7) IM3170 user manual.

English 6 English

Transport, carrying and work position

RC7 Advanced is adapted to manual transport,

additionally it has elements [7] for securing the power cord

during transport.

Figure 2

RC7 Advanced has been designed to provide the

operator with the ability to work in various configurations:

Bracket [8], which is used to support the device on a

flat surface, e.g. a welding table (Figure 3).

Rubber feet with a magnet [9], which are used to

attach the device to metal elements, e.g. to the front

panel of the power source (Figures 4 and 5).

Bracket [10], which is used to suspend the RC device

(Figure 6).

Figure 3

Figure 4

Figure 5

Figure 6

WARNING

Falling equipment can cause injury and

damage to unit.

English 7 English

Maintenance

WARNING

For any repair operations, modifications or maintenances,

it is recommended to contact the nearest Technical

Service Center or Lincoln Electric. Repairs and

modifications performed by unauthorized service or

personnel will cause the lost of the manufacturer’s

warranty

Any noticeable damage should be reported immediately

and repaired.

Routine maintenance (everyday)

Check condition of insulation of power lead. If any

insulation damage exists replace the lead

immediately.

Periodic maintenance (every 200 working hours but at

least once a year)

Perform the routine maintenance and, in addition:

Keep the machine clean. Using a dry (and low

pressure) airflow, remove the dust from the external

case and from the cabinet inside.

The frequency of the maintenance operations may vary in

accordance with the working environment where the

machine is placed.

WARNING

Do not touch electrically live parts.

WARNING

Before removed case, machine has to be turned off and

the power lead has to be disconnected.

WARNING

Mains supply network must be disconnected from the

machine before each maintenance and service. After

each repair, perform proper tests to ensure safety.

Customer Assistance Policy

The business of The Lincoln Electric Company is

manufacturing and selling high quality welding equipment,

consumables, and cutting equipment. Our challenge is to

meet the needs of our customers and to exceed their

expectations. On occasion, purchasers may ask Lincoln

Electric for advice or information about their use of our

products. We respond to our customers based on the best

information in our possession at that time. Lincoln Electric

is not in a position to warrant or guarantee such advice,

and assumes no liability, with respect to such information

or advice. We expressly disclaim any warranty of any

kind, including any warranty of fitness for any customer’s

particular purpose, with respect to such information or

advice. As a matter of practical consideration, we also

cannot assume any responsibility for updating or

correcting any such information or advice once it has

been given, nor does the provision of information or

advice create, expand or alter any warranty with respect

to the sale of our products

Lincoln Electric is a responsive manufacturer, but the

selection and use of specific products sold by Lincoln

Electric is solely within the control of, and remains the sole

responsibility of the customer. Many variables beyond the

control of Lincoln Electric affect the results obtained in

applying these types of fabrication methods and service

requirements.

Subject to Change – This information is accurate to the

best of our knowledge at the time of printing. Please refer

to www.lincolnelectric.com for any updated information.

English 8 English

WEEE

07/06

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE)

and its implementation in accordance with national law, electrical equipment that has reached the end of its

life must be collected separately and returned to an environmentally compatible recycling facility. As the

owner of the equipment, you should get information on approved collection systems from our local

representative.

By applying this European Directive you will protect the environment and human health!

Spare Parts

12/05

Part List reading instructions

Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department

for any code number not listed.

Use the illustration of assembly page and the table below to determine where the part is located for your particular

code machine.

Use only the parts marked "X" in the column under the heading number called for in the assembly page (# indicate a

change in this printing).

First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine that

contains a picture-descriptive part number cross-reference.

Authorized Service Shops Location

09/16

The purchaser must contact Lincoln Electric or Authorized Service Facility about any defect claimed under warranty

period.

Contact your local Sales Representative for assistance in locating the nearest Authorized Service Facility.

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