Lincoln Electric SPEEDTEC 200C BR Bedienungsanleitung

IM3058

12/2023

REV05

SPEEDTEC®200C BR

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

www.lincolnelectric.eu

English I English

12/05

THANKS! For having chosen the QUALITY of Lincoln Electric products.

Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For future reference record in the table below your equipment identification information. Model Name, Code & Serial

Number can be found on the machine rating plate.

Model Name:

………………………………………………………………………………………………………………………………………….

Code & Serial Number:

………………………………………………………………….. …………………………………………………………………..

Date & Where Purchased

…………………………………………………………………. …………………………………………………………………..

ENGLISH INDEX

Technical Specifications...............................................................................................................................................................1

Electromagnetic Compatibility (EMC) ..........................................................................................................................................2

Safety............................................................................................................................................................................................3

Introduction...................................................................................................................................................................................5

Installation and Operator Instructions ..........................................................................................................................................5

WEEE .........................................................................................................................................................................................14

Spare Parts.................................................................................................................................................................................14

Authorized Service Shops Location...........................................................................................................................................14

Electrical Schematic ...................................................................................................................................................................14

Suggested Accessories..............................................................................................................................................................15

English 1 English

Technical Specifications

NAME INDEX

SPEEDTEC® 200C BR K14099-3

INPUT

Input Voltage U1230 Vac ± 10%, 1-phase 120 Vac ± 10%, 1-phase

Frequency 50/60 Hz

Input Amperes I1max 27A 21,5A

Input Power at Rated Cycle (40°C) 6,2kVA @ 25% Duty Cycle 2,6kVA @ 40% Duty Cycle

cos φ0,99 0,99

RATED OUTPUT

Open

Circuit

Voltage

Duty Cycle 40°C

(based on a 10 min. period) Output Current Output Voltage

230 Vac

GMAW 57 Vdc 100 110A 19,5 Vdc

25 200A 24 Vdc

FCAW-SS 57 Vdc 100 110A 19,5 Vdc

25 200A 24 Vdc

SMAW 57 Vdc 100 100A 24 Vdc

30 160A 26,4 Vdc

GTAW 57 Vdc 100 100A 14 Vdc

40 160A 16,4 Vdc

120 Vac

GMAW 57 Vdc 100 75A 17,7 Vdc

40 100A 19 Vdc

FCAW-SS 57 Vdc 100 75A 17,7 Vdc

40 100A 19 Vdc

SMAW 57 Vdc 100 60A 22,4 Vdc

40 80A 23,2 Vdc

GTAW 57 Vdc 100 90A 13,6 Vdc

40 125A 15 Vdc

WELDING CURRENT RANGE

GMAW FCAW-SS SMAW GTAW

230 Vac 20A – 200A 20A – 200A 20 – 160A 20A – 160A

120 Vac 20A – 100A 20A – 100A 20 – 80A 20A – 125A

RECOMMENDED INPUT CABLE AND FUSE SIZES

Fuse or Circuit Breaker Size Power Lead

Type B, 25A 3 Conductor, 2,5mm2

DIMENSION

Weight Height Width Length

17,3 kg 396 mm 246 mm 527 mm

WIRE DIAMETER / WIRE FEED SPEED RANGE

WFS Range Solid wires Aluminum wires Cored wires

1.5 ÷ 15 m/min 0.6 ÷ 1.0 1.0 0.9 ÷ 1.1

Protection Rating Operating Humidity (t=20°C) Operating Temperature Storage Temperature

IP23 ≤95% from -10°C to +40°C from -25°C to 55°C

English 2 English

Electromagnetic Compatibility (EMC)

11/04

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary

to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install

and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the

operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from

Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the work

piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work

piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radiated disturbances.

WARNING

While a high electromagnetic field occurs, a welding current can fluctuate.

WARNING

This equipment complies with IEC 61000-3-12.

English 3 English

Safety

11/04

WARNING

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.

Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages

caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss of

life, or damage to this equipment. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode, work

clamp and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the fuse

box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp cables.

If any insulation damage exists replace the cable immediately. Do not place the electrode holder directly on

the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc

ignition.

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any

conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers and

welders having a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN

12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective

Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169

Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable flame-

resistant material to protect you skin and that of your helpers. Protect other nearby personnel with suitable,

non-flammable screening and warn them not to watch the arc nor expose themselves to the arc.

English 4 English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and

have a fire extinguisher readily available. Welding sparks and hot materials from the welding process can

easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never operate this equipment when flammable gases, vapors or liquid combustibles are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and materials

in work area can cause serious burns. Use gloves and pliers when touching or moving materials in the work

area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating regulators designed for the gas and pressure

used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or

transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder, work

clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located away from

areas where they may be subjected to physical damage or the welding process including sparks and heat

sources.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased hazard of electric shock.

The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the

operator’s manual.

English 5 English

Introduction

The welding machine SPEEDTEC®200C BR enables

welding:

GMAW (MIG/MAG)

FCAW-SS

SMAW (MMA)

GTAW (arc ignition using lift TIG)

The following equipment has been added to

SPEEDTEC®200C BR:

Gas hose – 2m

Driving roll V0.8/V1.0 for solid wire (mounted in the

wire feeder).

For GMAW and FCAW-SS process, the technical

specification describes:

Type of welding wire

Wire diameter

Recommended equipment, which can be bought by user,

was mentioned in the chapter "Suggested Accessories".

Installation and Operator Instructions

Read this entire section before installation or operation of

the machine.

Location and Environment

This machine will operate in harsh environments.

However, it is important that simple preventative

measures are followed to assure long life and reliable

operation:

Do not place or operate this machine on a surface with

an incline greater than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement to and from the air vents. Do not cover the

machine with paper, cloth or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept to a minimum.

This machine has a protection rating of IP23. Keep it

dry when possible and do not place it on wet ground

or in puddles.

Locate the machine away from radio controlled

machinery. Normal operation may adversely affect the

operation of nearby radio controlled machinery, which

may result in injury or equipment damage. Read the

section on electromagnetic compatibility in this

manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Duty cycle and Overheating

The duty cycle of a welding machine is the percentage of

time in a 10 minute cycle at which the welder can operate

the machine at rated welding current.

Example: 60% duty cycle

Welding for 6 minutes. Break for 4 minutes.

Excessive extension of the duty cycle will cause the

thermal protection circuit to activate.

The machine is protected from overheating by a

temperature sensor.

Input Supply Connection

WARNING

Only a qualified electrician can connect the welding

machine to the supply network. Installation had to be

made in accordance with the appropriate National

Electrical Code and local regulations.

Check the input voltage, phase and frequency supplied to

this machine before turning it on. Verify the connection of

ground wires from the machine to the input source. The

welding machine must be connected to a correctly

installed plug-in socket with an earth pin.

Input voltage is 120V 50/60Hz or 230VAC 50/60Hz. For

more information about input supply refer to the technical

specification section of this manual and to the rating plate

of the machine.

Make sure that the amount of mains power available from

the input supply is adequate for normal operation of the

machine. The necessary delayed fuse (or circuit breaker

with "B" characteristic) and cable sizes are indicated in the

technical specification section of this manual.

WARNING

The welding machine can be supplied from a power

generator of output power at least 30% larger than input

power of the welding machine.

WARNING

When powering welder from a generator be sure to turn

off welder first, before generator is shut down, in order to

prevent damage to welder!

Output Connections

Refer to points [1], [2] and [3] of the Figures below.

English 6 English

Controls and Operational Features

Figure 1

1. EURO Socket: For connecting a welding gun (for

GMAW / FCAW-SS process).

2. Positive Output Socket for the Welding

Circuit: For connecting an electrode

holder with lead / work lead.

3. Negative Output Socket for the Welding

Circuit: For connecting an electrode

holder with lead / work lead.

4. Left Knob: The value of parameter in the upper left

side of display [7] is adjusted.

5. Right Knob: The value of parameter in the upper right

side of display [7] is adjusted.

6. Set Knob: Type of welding procedure and welding

settings is changed by this knob.

7. Display: Parameters of welding process are shown.

8. User Button (left): Button function could be set:

Advanced menu:

Recalls advanced menu (default)

Recalls user memory.

Inductance.

Run-in WFS.

Burnback.

Basic menu – changes basic menu for advanced

menu.

9. Escape Button (right):

Cancels an action / exit menu.

Locks and unlocks knobs and buttons on the panel

(press and hold button for 4 seconds).

Figure 2

10. Power Switch ON/OFF (I/O): Controls the input power

to the machine. Be sure the power source is

connected to the mains supply before turning power

on ("I"). After input power is connected and the power

switch is turned on, the indicator will light up to

indicate the machine is ready to weld.

11. Gas Connector: Connection for gas line.

12. Power lead: Connect the supply plug to the existing

input cable that is rated for the machine as indicated in

this manual, and conforms to all applicable standards.

This connection shall be performed by a qualified

person only.

Figure 3

13. Wire Drive (for GMAW, FCAW-SS process): 2-Roll

wire drive.

14. Welding Wire (for GMAW / FCAW-SS).

15. Spooled Wire (for GMAW / FCAW-SS): The machine

does not include a spooled wire.

English 7 English

16. Wire Spool Support: Maximum 5kg spools. Accepts

plastic, steel and fiber spools onto 51mm spindle.

17. Shield of Changing Polarity.

18. Terminal Block of Changing Polarity (for GMAW /

FCAW-SS process): This terminal block enables to set

the welding polarity (+ ; -), which will be given at the

welding holder.

19. Thermal Circuit Breaker (25A): The power source

features a resettable 25A thermal breaker. If the

current conducted through the breaker exceeds 25A

for an extended period of time, the breaker will open

and require manual reset.

WARNING

Positive (+) polarity is set at the factory.

WARNING

Before welding check the polarity for using electrodes and

wires.

If the welding polarity has to be changed, user should:

Switch off the machine.

Determine the wire polarity for the wire to be used.

Consult the electrode data for this information.

Take off the terminal block’s shield [17].

The tip of the wire on the terminal block [18] and work

lead fix as is shown in the Table 1 or Table 2.

Put on the terminal block’s shield.

WARNING

The machine must be used with the door completely

closed during welding.

WARNING

Not use handle to move the machine during work.

Table 1.

Positive polarity

(factory setting)

Table 2.

Negative polarity

English 8 English

Loading the Electrode Wire

Turn the machine off.

Open the side cover of the machine.

Unscrew the locking nut of the sleeve.

Load the spool with the wire [15] on the sleeve such

that the spool turns anticlockwise when the wire [14] is

fed into the wire feeder.

Make sure that the spool locating pin goes into the

fitting hole on the spool.

Screw in the fastening cap of the sleeve.

Put on the wire roll using the correct groove

corresponding to the wire diameter.

Free the end of the wire and cut off the bent end

making sure it has no burr.

WARNING

Sharp end of the wire can hurt.

Rotate the wire spool anticlockwise and thread the

end of the wire into the wire feeder as far as the Euro

socket.

Adjust force of pressure roll of the wire feeder

properly.

Adjustments of Brake Torque of Sleeve

To avoid spontaneous unrolling of the welding wire the

sleeve is fitted with a brake.

Adjustment is carried by rotation of its Allen screw M8,

which is placed inside of the sleeve frame after

unscrewing the fastening cap of the sleeve.

Figure 4

20. Fastening cap.

21. Adjusting Allen screw M8.

22. Pressing spring.

Turning the Allen screw M8 clockwise increases the

spring tension and you can increase the brake torque

Turning the Allen screw M8 anticlockwise decreases the

spring tension and you can decrease the brake torque.

After finishing of adjustment, you should screw in the

fastening cap again.

Adjusting of Force of Pressure Roll

Force

The pressure arm controls the amount of force the drive

rolls exert on the wire.

Pressure force is adjusted by turning the adjustment nut

clockwise to increase force, counterclockwise to decrease

force. Proper adjustment of pressure arm gives the best

welding performance.

WARNING

If the roll pressure is too low the roll will slide on the wire.

If the roll pressure is set too high the wire may be

deformed, which will cause feeding problems in the

welding gun. The pressure force should be set properly.

Decrease the pressure force slowly until the wire just

begins to slide on the drive roll and then increase the

force slightly by turning of the adjustment nut by one turn.

Inserting Electrode Wire into Welding

Torch

Turn the welding machine off.

Depending on welding process, connect the proper

gun to the euro socket, the rated parameters of the

gun and of the welding machine should be matched.

Remote the nozzle from the gun and contact tip or

protection cap and contact tip. Next, straighten the gun

out flat.

Turn the welding machine on.

Depress the gun trigger to feed the wire through the

gun liner until the wire comes out of the threaded end.

When trigger is released spool of wire should not

unwind.

Adjust wire spool brake accordingly.

Turn the welding machine off.

Install a proper contact tip.

Depending on the welding process and the type of the

gun, install the nozzle (GMAW process) or protection

cap (FCAW-SS process).

WARNING

Take precaution to keep eyes and hands away from the

end of the gun while the wire is being come out of the

threated end.

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