Lindab InCapsa Benutzerhandbuch

Mounting instruction

lindab | we simplify construction

InCapsa

lindab | we simplify construction

Description

Lindab InCapsa is a system that makes it easier to assemble, suspend and cover a

ventilation syste

Lindab InCapsa consists of few products that can easily be assembled in different combi-

nations to ﬁt most rooms. In a few steps, you can install and cover a duct system behind

panels of sheet metal.

Lindab InCapsa is suitable for rooms with straight walls and 90° degree corners. In rooms

with different set-ups, e.g. furnished attics, sloping ceilings and curved walls, other solu-

tions should be used.

The system comes in three sizes, Ø100, Ø125 and Ø160, and is compatible with Lindab’s

duct systems.

Advantages of InCapsa

• Everything is fully assembled in one go.

• All work can be carried out by one category of professional.

• Saves both time and money.

• The system is easy to mount and demount.

Contents

Components...................................................................................................................... 3

Planning and measurement .............................................................................................. 4

Making holes ..................................................................................................................... 5

Rails and consoles ............................................................................................................ 6

Support plates....................................................................................................................8

Duct system ...................................................................................................................... 9

Panels and joints................................................................................................................9

Crossing the ceiling..........................................................................................................11

Dimensional transitions....................................................................................................12

Gable................................................................................................................................15

Electrical installations...................................................................................................... 17

Vertical obstacles ............................................................................................................ 18

Touch-up paint ................................................................................................................ 18

Rail alignment plate..........................................................................................................18

Fire................................................................................................................................... 19

lindab | we simplify construction

Components

U-panel, CUP Panel, CP Outer corner,

CCO

Inner corner,

CCI

Rail, CSR Gable, CG Console, CC U-console,

CUC

Joint, CPJ U-outer joint,

CPJUO

Inner joint,

CPJI

Joint screw,

FTK

Information

plate, CIP

Access rail,

CACR

Support plate,

CSP

Rail alignment

plate, CSRAP

lindab | we simplify construction

Tools you may require

• Drill

• Plugs

• Screws

• Square

• Spirit level

• Marker pen

• Tape measure

• Metal shears

• Nibbler

• Pliers

• Rubber hammer

Other

• Lindab duct system

• Lindab supply and exhaust air valves

Planning and measuring

1. Carefully plan where you intend to mount the duct system in the room.

2. Ideally starting in a corner and letting the rails and panels meet in the centre of the

straight sections.

3.Measure the room and determine how long all rails and panels should be. Remember

that the rail and panel joints should not end in the same place, so try to get them to over-

lap each other in order to create stability.

4. Try to minimise the number of joints on the panels.

min.

lindab | we simplify construction

Making holes

Make a hole through the wall in which the duct is

to be installed. A console of the same dimension

as the duct may be used to ﬁnd the correct posi-

tion for the hole.

Panel dimension Duct dimension Hole diameter Ceiling to centre of hole

100 100 110 87

125 100 110 107

125 125 135 100

160 100 110 140

160 125 135 136

160 160 170 118

For InCapsa to be installed some space from the ceiling is required. Any obstacles should

be moved or a solution other than InCapsa should be used.

Panel dimension Minimum free heigth to celing Installation length (l)

100 210 201,5

125 240 229

160 280 270,4

lindab | we simplify construction

Rails and consoles

Mounting consoles

1. Mark the wall and the ceiling where the consoles are to be attached. The easiest way

to locate the position of the ﬁxing hole is to use a console. Be sure to hold the console

close to both the ceiling and the wall to prevent the installation being skewed.

2. The holes should be positioned as far from the wall and ceiling as the elongated holes in

the console allow. Each rail requires a minimum of two consoles.

3. The ﬁrst console is attached 300 mm from the wall where the installation begins, with

the next being sited at an appropriate distance to hold both ends of ceiling- and wall

rails.

4. Drill holes in the ceiling and the wall and use suitable plug if necessary. Each console

requires two screws, one in the ceiling and one in the wall.

5. Do not tighten the screws fully; leave them loose so that the console can move and

there is room to insert the upturned edge of the rail into the cut-out slot in the console.

Cutting rails

1. Measure the room carefully and determine how long all rails must be. Mark on the rail

where you need to cut it.

2. Cut the rails to size using metal shears. Start by cutting the portion of the rail folded in

two up to the short side of the rail until you hear a click.

3. Then cut the upturned edge and long side.

4. Bend the rail back and forth on the short side of the rail until it breaks. Straighten the

edge using a pair of pliers if it has become deformed.

3 mm

lindab | we simplify construction

Where rails meet in a corner, the edges can be mitred, allowing the joints to line up with

the corners. This produces a more attractive end result than if you let the rails intersect.

To ﬁnd a 45° angle, the inner corner of the console can be used as a template. Mitred

rails are available if you don’t want to do this job yourself.

Mitring rails in corners

Inner corners

Ceiling rails

One goes towards the wall and the

other is cut where the two meet.

Wall rails

Start from the corner and draw a line

45° into the room on the underside of

the rail. Then draw a line on the folded

part approximately 3mm from the end

of the 45° line in order to ensure that

this does not coincide with the next rail

in the corner. Cut off the folded part.

Then carefully cut along the 45° line,

making sure that this part, which is the

only visible one, ﬁts with the next rail in

the corner.

Outer corners

Ceiling rails

Draw a line on the rail 45° from the

corner out into the room. Start by cut-

ting the upturned edge and long side

of the rail, then cut the folded part.

lindab | we simplify construction

Wall rails

Start from the corner and let the rail go

15mm out. Draw a line 45° from the

corner out into the room. Then draw a

line on the long side of the rail and the

upturned edge along the corner edge.

Start by cutting the upturned edge and

long side. Then cut off the piece by

cutting along the folded edge. Then cut

along the angled line on the short side.

Mounting rails

1. Start at a wall by placing the ﬁrst

rail on the wall behind the consoles

and tighten the screws slightly so

that the rail is held in place but can

still be adjusted. Make sure that the

rail is horizontal.

2. Do the same with the correspond-

ing rail on the ceiling. Tighten the

screws. Place the next rail behind

the consoles. Make sure that it is

tight to the previous rail and that

the folds engage with one another.

Tighten the screws and then con-

tinue with the remaining rails.

Support plates

If you need to reinforce the rail attach-

ments, you can use support plates.

Support plates are particularly recom-

mended when attaching rails in a ceil-

ing at an outer corners and where it is

not possible to use consoles.

lindab | we simplify construction

Duct system

1. Bend the console’s folding plates so that you can insert the duct system into the con-

soles.

2. Fit the duct system in the consoles and bend back the large tab of the folding plates

so that the duct are held in place. The small tabs of the folding plates can be used to

secure the duct system to the console using self-tapping screws.

Panels and joints

To get a more appealing look, you should consider where the joints between the panels

will be. Try to place joints on equal distant from each other in order to create symmetry.

1. Start at a corner and attach two inner joints to the end of the panel that will be clos-

est to the wall. Screw the outer joint to the inner joints with four joint screws. Hold the

outer joint tight against the panel and start with the two screws furthest from the wall

and ceiling.

2. Secure the panel to the rails by clicking the panel’s folded edge in the ceiling rail’s

fold and then in the wall rail’s fold so that the joint end up against the wall.

3. Attach two inner joints to the free end of the ﬁtted panel.

4. Click subsequent panels into the rails so that one end lies against the inner joints of

the previous panel, remembering to attach the panels correctly from the start since it

is difﬁcult to make lateral adjustments.

5. Attach two inner joints to the other end of the panel and continue attaching panels

until you come to a corner or want to ﬁnish the covering of the duct system.

lindab | we simplify construction

Holes for duct system

1. On the side of the panel, mark where the hole is to be located.

2. Use a ﬁtting with the same dimension as the duct system inside the panel as a

template. Place the ﬁtting at the correct distance from the top edge of the panel as

shown in the table below and draw the outline of your hole using a marker pen.

3. Drill a 10mm hole about 10mm from the line. Use metal shears and cut a smaller

hole. Then cut the entire hole to the appropriate size, large enough to allow a ﬁtting to

pass through.

Panel dimension Duct dimension Distance from top of the panel to the ﬁtting

100 100 24

125 100 44

125 125 24.5

160 100 77

160 125 61.5

160 160 26

6. Attach two inner joints to the end of the ﬁnal panel .

7. Hold the ﬁnal panel between the already attached panel and the wall and mark where it

should lie against the inner joints.

8. Using a square, mark on the panel where you want to cut it and then use the nibbler to

cut. Straighten the edge using a pair of pliers if it has been deformed.

9. Remove the protective ﬁlm from the panels.

10. In order to make it easy to remove a panel, the inner joints on both sides of the panel

must not be attached to the panel you wish to remove.

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