Lippert 3000 Series Bedienungsanleitung

Lippert 3000 Series

Patio Rail Kit

OEM INSTALLATION MANUAL

Rev: 10.18.21 Page 2 CCD-0004098

Introduction

The Lippert 3000 Series Patio Rail Kit has been designed for easy installation and use. The Lippert 3000 Series

Patio Rail Kit is pre-installed onto the ramp door, it can be used in a 90 degree angle as a patio, or fold the

front of the patio rail kit to the sides and lower the ramp door to the ground to load toy vehicles into the

trailer. The overall capacity is 3000 lbs. for doors with five or more bumper contacts or lower hinge leaves,

1600 lbs. for doors with less than five bumper contact or lower hinge leaves.

For information on the assembly or individual components of this product, please visit:

https://support.lci1.com/doors-support-patio-rail-kits.

NOTE: Images used in this document are for reference only when assembling, installing and/or operating

this product. Actual appearance of provided and/or purchased parts and assemblies may differ.

The "WARNING" symbol above is a sign that a procedure has a safety risk involved and may cause death

or serious personal injury if not performed safely and within the parameters set forth in this manual.

Failure to follow instructions provided in this manual may result in death, serious personal injury

and/or severe product and property damage, including voiding of the component warranty.

Safety

Read and understand all instructions before installing or operating this product. Adhere to all safety labels.

This manual provides general instructions. Many variables can change the circumstances of the instructions,

i.e., the degree of difficulty, operation and ability of the individual performing the instructions. This

manual cannot begin to plot out instructions for every possibility, but provides the general instructions,

as necessary, for effectively interfacing with the device, product or system. Failure to correctly follow the

provided instructions may result in death, serious personal injury, severe product and/or property damage,

including voiding of the LCI limited warranty.

TABLE OF CONTENTS

Introduction 2

Safety 2

Weight Ratings 3

Ramp Door 3

Resources Required 3

Prior to Installation 3

Rear Ramp Door Installation 6

Seal Installation 6

Leaf Hinges 7

Compression Latch Mechanism 8

Door Jamb Bungee Stabilization Brackets 9

Door Cable Installation 11

Operation 12

Extended Patio Position 12

Extended Patio to Ramp Position 16

Stowed Ramp Position 21

Stowed Patio Position 24

Maintenance 27

Rev: 10.18.21 Page 3 CCD-0004098

The “CAUTION” symbol above is a sign that a safety risk is involved and may cause personal injury

and/or product or property damage if not safely adhered to and within the parameters set forth

in this manual. Always wear eye protection when performing service, maintenance or installation

procedures. Other safety equipment to consider would be hearing protection, gloves and possibly a

full face shield, depending on the nature of the task.

Do not exceed maximum capacity or weight ratings. Exceeding the maximum capacity or weight

ratings can cause death, serious personal injury, product or property damage.

Moving parts can pinch, crush or cut. Keep clear and use caution.

Resources Required

• 1-3 People depending on task

• Impact wrench

• Cordless or electric drill or screw gun

• Appropriate drive bits

• 3/4" Deep well socket

• 9/16" Box end wrench

• Pan head, 3/8" thread diameter, case hardened

trilobular bolts

• Flat washers

• Locking nuts

• OEM supplied self-tapping screws (optional)

• Measuring tape

• Non-permanent method of marking

Prior to Installation

1. Chassis subfloor must be installed.

2. Sidewalls must be installed.

3. Door Jamb installed

Weight Ratings

Ramp Door

A. Overall Capacity - 3000 lbs. for doors with five or more bumper contacts or lower hinge leaves.

- 1600 lbs. for doors with less than five bumper contacts or lower hinge leaves.

B. Maximum per wheel contact - 1000 lbs.

C. Speed Rating - The vehicle should not exceed 5 MPH while driving up the ramp.

NOTE: Stabilizer jacks must be used when the door is in the patio position.

• Do not operate the ramp door on uneven ground.

• Always lower ramp door onto level ground.

• Do not lower ramp door into a ditch or gully.

• Do not release the ramp door until it rests completely on the ground.

• Do not stand behind the ramp door while operating.

• Keep all body parts clear of the ramp door while closing.

• Failure to heed WARNING may result in serious bodily injury or component and/or property damage.

NOTE: Although the product is water resistant, LCI recommends storing the door in the closed position

during periods of rain to reduce the risk of water intrusion, which may result in delamination.

Rev: 10.18.21 Page 4 CCD-0004098

NOTE: On alternate versions of the Lippert 3000 Series Patio Rail Kit, there will NOT be two front (Fig. 1)

and rear (Fig. 2) bungees. An alternate version of the Lippert 3000 Series will have a J-lock (Fig. 3A)

located at both sides of the patio railing front bases (Fig. 4A). Pull the yellow lanyard (Fig. 3B) and

turn the J-Lock a quarter turn (Fig. 3C). Raise the side patio rails into a 90 degree position (Fig. 4B)

until it clicks into the J-lock, locking the patio rail into position. The J-lock also holds the side rail

panel down and in place when the yellow lanyard is pulled out, turned a quarter turn and the patio

railing is folded down into the stowed position. The bungee cords (Figs. 1A and 2A) located at the

front and rear of the patio rails now serve the same purpose.

Fig. 1

Fig. 2

Ramp

Door in

Ramp

Position

NOTE: Bungee locations on the outside rear of the patio railing (Fig. 2A), can be located at different

positions (Figs. 2B or 2C). Length of bungee and location of the bungee bracket on the doorjamb

will vary due to OEM specifications.

Rev: 10.18.21 Page 5 CCD-0004098

Fig. 3

Fig. 4

Fig. 6

NOTE: On alternate versions of the Lippert 3000 Series Patio Rail Kit will have either a spring plunger lever

(Fig. 5A) or a compression lever (Fig. 6A). Turn the lever towards the coach, insert and secure the

patio rail leg (Fig. 6B).

Fig. 5

Rev: 10.18.21 Page 6 CCD-0004098

Rear Ramp Door Installation

NOTE: Refer to the diagram in Fig. 9 while reading these instructions.

Seal Installation

1. Verify the size of the door. Door “call” size is the measurement of the inner H-channel. The “call” size is

based off of the rough opening size of the inner frame measurements less than ½” to ¾” in width and

height. For example: An 88” x 76” rough opening size will require a “call” size of 87 ¼” x 75 ⁄” door.

2. Install bulb sealant tape around back side of the H-channel. LCI recommends bulb ramp seal (Fig. 7).

On the corners of the door, cut and shape the seal corner to the product for a better seal rather than

creating a rounded edge.

3. Install the bumpers/stops (Fig. 8) on the top of the door. Ensure the bumper/stop/stabilizer jack is not

within 8" of the corner (Fig. 9), as this will degrade the integrity of the door.

NOTE: Do NOT install any mechanism within 8” of the top corners of the door (Fig. 9).

Compression

Latch

Compression

Latch

Hinge

Brackets

Fig. 7 Fig. 8

Fig. 9

Rev: 10.18.21 Page 7 CCD-0004098

Leaf Hinges

1. Set the door in the wall opening so that the bottom edge sets flat on the frame and center the door

in the opening. Should the door require a shim to get the desired height, ensure that the door is

shimmed on both sides and the center.

2. Set the compression latch or latching mechanism for the door to hold it in place while the hinge is

installed (Fig. 9).

3. Measure the hinge location on the door to the frame and ensure that it is even.

4. Using a ⁄" drill bit, drill a pilot hole for the bolts in the furthest hole of the left lower hinge bracket

and the furthest hole of the right lower hinge bracket (Fig. 10).

5. Using a ⁄" drill bit, drill out the pilot holes (Fig. 10).

6. Installing from the outside of the frame inward, place a ⁄" thread diameter, case hardened

trilobular bolt (Fig. 11A) through each of the holes drilled in Step 5 (Fig. 10).

7. Install one flat washer (Fig. 11B) between the bolt head and the hinge bracket, and one flat washer

(Fig. 11B) between the frame and the locking nut (Fig. 11C).

8. Stabilize the locking nut (Fig. 11C) with a ⁄" box-end wrench and use an impact wrench with a ¾"

deep well socket to tighten the bolts (Fig. 11A).

9. Working from the outside of the frame inward, repeat Steps 7-10 for all midsection hinge brackets.

NOTE: LCI recommends the use of a pan head, 3/8" thread diameter, case hardened trilobular bolt with a

flat washer and locking nut for securing the hinge brackets of the ramp door. If self-tapping screws

are used, LCI recommends at least the far left and far right lower hinge brackets be bolted.

Drill Holes

Fig. 10

Fig. 11

A B

Rev: 10.18.21 Page 8 CCD-0004098

Compression Latch Mechanism

1. To release tension on the compression latch mechanism or to open the ramp door, first verify the latch

is unlocked (Fig. 12A).

2. Raise the handle of the compression latch (Fig. 12B) so that it is parallel with the ground.

3. Twist the latch handle 90° in either direction (Fig. 12C). This will release the locking tab (Fig. 12D) from the

door jamb.

4. Repeat steps 1- 3 for the opposite side, allowing the ramp door to be carefully lowered into the ramp position.

NOTE: Twisting the latch handle will also adjust the amount of tension on the compression latch mechanism.

Fig. 12

10. Release the compression latches or latching mechanisms to open the ramp door and ensure

functionality of the hinge. See the Compression Latch Mechanism section.

NOTE: If a bar lock hasp is chosen, use two T-nuts in order to secure each hasp. This will maintain

the structural integrity of the lock. Failure to comply may result in damage to the core when

weight is applied.

Rev: 10.18.21 Page 9 CCD-0004098

Door Jamb Bungee Stabilization Brackets

The ramp door will need to be in the ramp position (Fig. 13) and the side patio rail kit panels will need to be

raised to install the footman loops to the door jamb.

Fig. 13

1. Release the two front bungees (Fig.14A) from the brackets holding the patio railings to the ramp door.

Fig. 14

Ramp

door in

Ramp

Position

Rev: 10.18.21 Page 10 CCD-0004098

2. Raise a side patio panel assembly up into a 90 degree position (Fig. 15A) from the ramp door (Fig. 15B).

3. Locate the bungee on either side of the patio railing (Fig. 15C), which can be located higher or lower

on the outside rear of the patio railing closest to the door jamb (Fig. 15D).

Fig. 16

4. Place the hook of the bungee (Fig. 16E) onto the footman loop (Fig. 16D). Place the bungee and

footman loop onto the front of the door jamb (Fig. 16B) where a light tension can be felt in the bungee.

5. Mark the location of the bracket holes with a non permanent method of marking.

6. Install the footman loop onto the front of the door jamb with two OEM supplied self-drilling

screws (Fig. 16C).

7. Repeat steps 2-6 for the footman loop on the opposite side of the door jamb at the approximate same

location and height.

Fig. 15

BD B D

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