LIYU DMS FH3204 Installationshandbuch

OPERATION MANUAL

Maschinenvertrieb

2880

dpi

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Introduction

Thank you very much for purchasing our FH series digital printing inkjet printer (hereinafter

referred to as printer). Please carefully read the manual before using the printer and put

the manual at the place within easy reach at any time.

The inkjet printer adopts environment-friendly scattered direct-injection ink, supporting the

printing media with the maximum thickness of 0.3mm (unless otherwise noted for special

materials), with printing breadth of 3200mm and feeding width of 3230mm.

The operational manual describes the features of the printer, parts name, information that

should be known before using the equipment and the basic operation, for instance, how to

switch on and off and how to set various parameters of the printer.

Please carefully read the following contents before reading Chapter One:

Safety precautions

Operation precautions

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Technical specifications

FH series digital printing machine uses KONICA KM1024i water-type print head. You may

differentiate machine models and consult machine parameters from the following table:

List of machine models:

Model

Description

FH3204

Equipped with four Konica 1024i print heads. Details please

refer to configuration table.

FH3208

Equipped with eight Konica 1024i print heads. Details please

refer to configuration table.

FH3206

Equipped with six Konica 1024i print heads. Details ple

ase

refer to configuration table.

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List of main technical specifications:

Basic specification

Machine Model

FH3204 / FH3206 / FH3208

Print Technology

Piezo continuous drop-on demand (DOD)

Print Head

KM1024iMAE-C

Print Head Control

By adjusting the voltage by software

Print Head

Configuration

Details please refer to configuration instructions.

Maximum Breadth

3230

Maximum

Resolution

720 x 1440 dpi

Ink Type

Scattered direct-injection ink

Color Profile

K C M Y LC LM

Drying Device

Self-innovated 0.6 KW infrared dryer

Ink Supply System

Automatic continuous ink supply with vacuum negative pressure

Media Adsorption

Optional table vacuum adsorption

Table

Pressure-bearing

15 kg/m

Package Size

5220L x 1100W x 2150H mm

Machine

Dimensions

5555L x 900W x 1800H mm

Machine

Gross

Weight

2700 kg

Printing Interface

PCIE

Power Interface

220V±10% 50HZ

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Environmental

Requirements

Temperature 15

C ~ 30

C Relative humidity 40% ~ 80%

Other Features

Anti-collision, media positioning, impressing ink with color

separation, degassing (optional), platform adsorption (optional)



Print head configuration list

Number of

print heads

KM1024i MAE-C Print Head

Four colors and four print heads

Four colors and eight print heads

Six colors and six print heads



Printing efficiency list

The efficiency of KR series UV flat-roll inkjet printer could be affected by the number of print

heads and printing mode. Here only the efficiency for printing colors shall be listed.

The number of print heads below refers to the number of color print heads.

Print head Type

KM1024iMAE

C 14 pl

Number of Print

head

4/6

Draft Mode

(2PASS)

106 m

200 m

Working Mode

(3PASS)

78 m

135 m

Precision Mode

(4pass)

61 m

96 m

Important particulars

The negligence of precautions mentioned below may seriously affect the working conditions

of the equipment, equipment service life or the service life of relevant parts, or even cause

the permanent damages of relevant parts, and may endanger staff’s physical and mental

health in some cases. Please operate in strict accordance with instructions.

1. If developing machine is used for coloration, different degrees of deformation may happen

to the materials due to the high temperature after coloration. Please test the shrinking ratio

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of the printing sample before using a new kind of material and adjust

the size of images in

the light of shrinking ratio.

Please use the ink designated by the manufacturer otherwise, it may affect the printing

effects or even cause the permanent damage of print head.

Please carefully read the requirements for working space and working environment of

the machine in this manual and strictly abide by the requirements,. Otherwise, it will

affect the working state of the machine, machine service life or service life of parts, or

even endanger staff’s physical health.

During the operation and maintenance process of the machine, please be sure to avoid

the contact of ink and non-cleaning fluid, so as to prevent the ink from any chemical

reaction which may cause machine damage.

Since the waste fluid generated from the machine will pollute the environment, please

properly dispose of the waste fluid in accordance with the requirements of local

environmental protection department.

The auxiliary ink box, filter, ink pump, air pump, liquid pump, refill tube and print head

of the machine all belong to wearing parts and shall be replaced periodically as per the

service condition.

Safety precautions

To ensure that operators will properly use the equipment and prevent equipment damages

and unnecessary casualties, please carefully read the following safety precautions:

Please use the voltage as specified on the nameplate and never plug several devices

into one power outlet at the same time to avoid fire disaster.

Please check and ensure the equipment has been grounded reliably. Otherwise,

disturbance may be caused and lead to abnormal image printing of the machine.

Never dismantle or transform the equipment by yourself, otherwise, such accidents

as fire disaster, electric shock and other accidents may be caused.

Keep the circuit control section of the equipment away from metal objects or liquid,

otherwise, it will cause circuit board damage, fire disaster or other accidents.

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Never connect the power line of the equipment with wet hands, otherwise electric

shock may occur.

In the event of the following situations, please switch off the equipment and contact

the local dealer if necessary:

1. The switch is insensitive or doesn’t work.

2. When the inkjet printer makes abnormal sound or produces smoke.

3. When any metal object or liquid splashes into the electric control part of the

equipment.

4. When problems that operators fail to settle arise.

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Operation precautions

Power supply

1. Inkjet printer shall be installed near the power source convenient to use and

the connecting outlet must be solid and reliable.

2. Relatively stable power supply in accordance with technical specification of

inkjet printer shall be used.

3. Connect the power line to a separate outlet and never share the same

power outlet with other equipment.

4. Pay attention to the order of power on and off so as to avoid damages to

print head.

5. In case of unstable local voltage, please use voltage stabilizer to guarantee

the stable voltage and choose the famous brand products, because inferior

products may cause equipment fault or damage electrical component of the

equipment (including print head).

Inkjet printer

1. Don’t place anything on the platform of the inkjet printer so as to avoid

damages to print head.

2. In case of any maintenance for the machine as regards electrical control,

please be sure to disconnect the power of inkjet printer.

3. Never touch the surface of print head with hands or hard objects.

Regular inspection and maintenance

1. Fill lithium base grease in mechanical parts with grease gun on a regular

basis, in circumstances of normal printing, fill in the ink carriage linear guide

once for every five shifts.

2. Refer to maintenance section for maintenance methodology of ink and print

head.

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Contents

INTRODUCTION .......................................................................................................................2

TECHNICAL SPECIFICATIONS ...............................................................................................3

LIST OF MACHINE MODELS: ...............................................................................................3

LIST OF MAIN TECHNICAL SPECIFICATIONS.....................................................................4

BASIC SPECIFICATION ....................................................................................................4

PRINT HEAD CONFIGURATION LIST ..............................................................................5

PRINTING EFFICIENCY LIST ...........................................................................................5

IMPORTANT PARTICULARS ...................................................................................................5

OPERATION PRECAUTIONS ..................................................................................................8

CONTENTS ..............................................................................................................................9

CHAPTER 1: INTRODUCTION TO BASIC KNOWLEDGE ...................................................11

WORKING CONDITIONS ................................................................................................12

Working space ..............................................................................................................12

Environmental requirements..........................................................................................13

Computer configuration requirements .................................................................….….13

MACHINE UNPACKING AND FLOOR INSTALLATION ..................................................14

APPEARANCE, NAME AND FUNCTIONS OF PARTS ...................................................17

Front view (open state) .................................................................................................20

Carriage view ................................................................................................................21

Accessories figure ........................................................................................................23

CONSUMABLES .............................................................................................................24

Printing media...............................................................................................................24

Ink and cleaning fluid ...................................................................................................25

Maintenance tools ........................................................................................................26

CHAPTER 2: BASIC OPERATION ........................................................................................27

MACHINE INSTALLATION ..............................................................................................28

Accessories installation ................................................................................................28

SWITCH ON AND OFF ....................................................................................................30

Switch on.......................................................................................................................30

Switch off ......................................................................................................................32

COMPUTER CONNECTION ...........................................................................................33

INSTALLATION AND ADJUSTMENT OF PRINT HEAD .................................................35

Print head description ...................................................................................................35

Print head installation ...................................................................................................36

Electrical connection ....................................................................................................38

INSTALLATION OF PRINTING MEDIA ............................................................................40

Installation of coil medium .............................................................................................40

FUNCTIONS OF KEYS AND BUTTONS ..........................................................................41

Left console ...................................................................................................................41

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Right console ................................................... ............................................................42

Temperature controller and heating start switch .........................................................43

Zone control of infrared heating system ......................................................................43

Feed reverse, feed forward and anti-direction buttons ................................................44

ADD INK AND FILL THE PRINT HEAD WITH INK .........................................................45

Install ink ......................................................................................................................45

Inject ink into the auxiliary ink tank ..............................................................................46

Inject ink into the print head .........................................................................................46

POSITIVE PRESSURE INK ............................................................................................48

NEGATIVE PRESSURE ADJUSTMENT ........................................................................48

CHAPTER 3 SYSTEM FUNCTIONS .......................................................................................51

SYSTEM MOVEMENT FUNCTION .................................................................................52

MEDIA POSITIONING .....................................................................................................53

POLYSTER FABRIC PRINTING TEST ...........................................................................56

SUBLIMATION PAPER PRINTING TEST .......................................................................58

CHAPTER 4 MAINTENANCE AND SERVICE ........................................................................63

DAILY MAINTENANCE INSTRUCTIONS ........................................................................64

PRINT HEAD MAINTENANCE INSTRUCTIONS ............................................................ 64

INK USE GUIDELINES .................................................................................................... 66

Dieses Handbuch passt für folgende Modelle

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