Low Range Off-Road SER-THC Bedienungsanleitung

Suggested Tools:

•Standard Screwdriver

•12 mm Combination Wrench

CAUTION: Safety glasses should be

worn at all times when working with

vehicles and related tools and

equipment.

Suzuki Samurai 1.3L Replacement Throttle Cable

(SKU# SER-THC)

Installation Instructions

For additional copies of these

and other instructions go to:

www.lowrangeoffroad and click on the

“Instructions” tab.

Instructions Created by an:

Step 2

Loosen the lock nut on the throttle cable

using 12mm open end wrench.

Step 1

Locate the throttle cable bracket which

is connected to the carburetor which is

inboard from the air cleaner assembly.

Step 4

Remove the cable from the bracket.

Step 3

Continue loosening the lock nut until the

cable can be removed from the bracket.

Step 5

Once the cable is free from the bracket,

reach down and disconnect the cable

from the carburetor throttle linkage.

(See greater detail in the next 3 Tech

Tips)

Tech Tip 5A

Make as much slack in the cable as

possible.

Tech Tip 5B

Align the cable with the slot in the

linkage.

Tech Tip 5C

Pull the cable end out of the linkage.

Notice: The carburetor shown in Tech

Tips 5A to 5C is off the vehicle and

laying on its side. This is done to give a

clearer view of how to disconnect the

cable from the carburetor.

Step 7

Position the NEW throttle cable in the

same place that the OLD one was.

Note: Do not connect to the bracket yet.

Step 6

Pull the OLD throttle cable away from

the carburetor and lay it aside for now.

Step 9

Place the NEW throttle cable in the

bracket with the nuts left loose for now.

Step 8

Reconnect the NEW throttle cable to the

linkage by reversing the removal

procedure shown in Tech Tips 5A to 5C.

Step 11

Pull the NEW throttle cable around

behind the engine and lay it aside for

now.

Note: Be sure the NEW cable is routed

in the exact same path as the OLD

cable.

Step 10

Route the other end of the NEW throttle

cable in the same path as the old cable.

Step 13

Using a standard screwdriver, push the

cable out of the hole in the bulkhead.

Step 12

From inside the passenger compartment,

pull slack in the old cable at the point

where the cable passes through the

bulkhead (or ﬁrewall) and disconnect it

from the accelerator pedal linkage.

Note: The procedure for disconnecting

the cable from the accelerator pedal is

similar to the way you disconnected the

cable from the carburetor.

Step 15

Completely remove the OLD cable and

set it aside.

Step 14

Pull the OLD cable out of the bulkhead

into the engine compartment.

Step 16

Push the NEW cable through the

bulkhead and snap it into place.

Note: Be sure the NEW cable is routed

in the same path as the OLD cable.

Step 17

Go back to the carburetor and

disconnect the NEW throttle cable from

the bracket.

Note: This will give you enough slack to

make the connection at the accelerator

pedal.

Step 19

Reconnect the throttle linkage to the

bracket at the carburetor.

Step 18

Connect the new cable to the

accelerator linkage in reverse order of

removal.

Step 21

Tighten the lock nut using a 12mm open

end wrench.

Step 20

Tighten the lock nut as tight as you can

with your ﬁnger.

Step 22

Check the cable for proper “Cable Play”

adjustment. (See next step)

Step 23

Using the illustration shown above

check the amount of “cable play”.

Compare your ﬁndings to the chart

shown above. If the cable play is not

within speciﬁcation it will need to be

adjusted. Follow the instructions listed

below:

•If the cable play is to great, loosen the

lock nut and turn the adjusting nut

clockwise. Then tighten the lock nut.

•If cable play is to small, loosen the

lock nut and turn the adjusting nut

counter clockwise. Then retighten the

lock nut.

Continue the adjustment procedure until

the correct cable play is obtained.

Congratulations!

You have successfully installed the

throttle cable. We hope these

instructions have been helpful. If

you have suggestions on how to

improve these instructions (or

products), please email us at:

[email protected]

Step 24

Check the execrator pedal. It should

move freely through the entire pedal

travel. If there is binding or excessive

resistance, check that there are no

kinks in the cable and that it is routed

without sharp bends. Reroute or

repair as needed.

As always, If you experience any difﬁculty during the installation of this product

please contact Low Range Off-Road Technical Support at 801-805-6644 M-F

during regular store hours. Thank you for purchasing from Low Range Off-Road.

These instructions are designed as a general installation guide. Installation of many Low Range

Off-Road products require specialized skills such as metal fabrication, welding and mechanical

trouble shooting. If you have any questions or are unsure about how to proceed, please contact

our shop at 801-805-6644 or seek help from a competent fabricator. Using fabrication tools such

as welders, torches and grinders can cause serious bodily harm and death. Please operate

equipment carefully and observe proper safety procedures.

Rock crawling and off-road driving are inherently dangerous activities. Some modifications will

adversely affect the on-road handling characteristics of your vehicle. All products sold by Low

Range Off-Road are sold for off road use only. Any other use or application is the responsibility

of the purchaser and/or user. Some modifications and installation of certain aftermarket parts may

under certain circumstances void your original dealer warranty. Modification of your vehicle may

create dangerous conditions, which could cause roll-overs resulting in serious bodily injury or

death. Buyers and users of these products hereby expressly assume all risks associated with any

such modifications and use.

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