LS tractor LL8100 Bedienungsanleitung
LS LOADER OPERATOR MANUAL
LS LOADER
OPERATOR MANUAL
PO Box 70, Battleboro, NC 27809
Tel : 252-984-0700
Fax : 252-984-0701
www.lstractor.com
www.lstractorusa.com
INNOVATIVE
TECHNOLOGY
PARTNER
LL8100
LL8100
P/NO FT639-MEN00
SELF LEVELING TYPE
TRACTOR Model
•XP8000 Series
WARRANTY CONDITIONS
Warranty Coverage :
Warranty Provisions :
▶ Compensation is not paid for physical harm, deadlock, resulting damages or other losses.
Right To Make Design and Product Changes :
LS Mtron reserves the right to make changes in the design and other changes in its LS Mtron
Products at any time without incurring any obligation with respect to any product previously
ordered, sold or shipped.
▶ Temporary repairs or additional costs due to the work being performed after normal working
hours will not be compensated.
▶ The above warranty is in lieu of all other warranties on LS Mtron's behalf and neither party
assumes any other liability in connection with LS Mtron's Products.
▶ To obtain warranty service, the Purchaser must (1) report the product defect to an authorized
LS Mtron dealer and request repair within the applicable warranty term and (2) present evidence
of purchase.
▶ The Warranty shall be void if the LS Mtron Loader has been altered or repaired outside of a LS
Mtron dealership or travel of dealer personnel to customer location for Warranty repair. The
customer shall also pay any premium for overtime labor requested by the customer.
It is further understood and agreed that the defect should be immediately reported to the Selling
Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the
Purchaser shall deliver the LS Mtron Loader to the Dealer's place of business or repair.
The obligation of LS Mtron to the Purchaser under this Warranty is limited to the repair or
replacement of defective parts by an authorized LS Mtron dealer. Repair or replacement in
accordance with this Warranty shall constitute fulfillment of all liabilities of LS Mtron and the
Selling Dealer in respect to LS Mtron Loaders.
LS Mtron Tractor Division, herein referred to as LS Mtron, undertakes to replace or repair any part
of a LS loader where damage has been proven to be caused by defects in materialor
workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts
replaced or repaired under the terms of this Warranty are guaranteed only until the original
warranty expires. Warranty only applies to the original purchaser.
▶ The purchaser shall at all times in the operation of any LS Mtron Product, use those brands
and grades of lubricating oils, lubricants or fuel and spare parts officially approved by LS Mtron.
▶ The LS Mtron Loaders shall have been used in accordance with the procedures specified in the
Operator's Manual. This Warranty does not extend to damage resulting from misapplication,
abuse, misuse, failure to preform maintenance, negligence, fire, accidents or changes or faulty
mounting carried out by the Purchaser. When making a Warranty exchange of parts, the
Purchaser shall compensate LS Mtron for the time that the parts have been used if they have
been exposed to extreme wear.
There are no warranties beyond those which expressly appear herein. Any implied warranty of
merchantability or fitness for a particular purpose is specifically exclude here from.
LS Mtron's liability under this warranty is subject to the observance by the Purchaser of the
following provisions:
- 1 -
PLEASE NOTE :
Make sure all potential operators of the this equipment review this manual and all safety
messages contained within
This safety symbol indicates important safety messages in this manual. When you see
this symbol, carefully read the message that follows and be alert to the possibility of
personal injury or death.
- 2 -
Table of Contents
▣ Safety Precautions 4
▣ Safety Decals 8
▣ Loader Specifications 9
▣ Introduction 10
▣ Tractor Preparation 11
▣ Loader Operation 12
▣ Loader Removal 14
▣ Loader Mounting 15
▣ Lubrication and Maintenance 16
▣ Trouble Shooting 18
▣ Hydraulic System Schematic 22
▣ Torque Tightening Chart 23
▣ Parts IIlustrations 24
General Information 24
Mounting Frame Assembly 25
Grill Assembly(OLD) 26
Grill Assembly(NEW) 27
Boom Assembly 28
Hydraulic piping 30
Bucket Assembly 32
Hydraulic connecting 33
Boom Cylinder(LH) 34
Boom Cylinder(RH) 35
Bucket Cylinder 36
Decals 37
▣ Loader Installation 39
- 3 -
SAFETY PRECAUTIONS
READ MANUALS AND DECALS
▶
▶ Lack of knowledge can lead to accidents.
▶
▶ Follow all safety, operating, and service instructions.
▶ Replace damaged or illegible safety labels. See following pages for required labels.
ROPS AND SEAT BELT
▶
▶
▶
▶ Use seat belt as specified by tractor/ROPS manufacturer.
YOURSELF
▶
▶ Operate controls only when properly seated in the operator's seat.
▶ Only one person, the operator, should be on the machine when it is in operation.
▶
OTHERS
▶
▶
▶ Do not permit others to ride on your tractor. loader, bucket, or any attachment.
▶
▶ Do not allow children or unqualified persons to operate equipment.
This safety alert symbol indicates important safety messages in this manual. When you see this
symbol, carefully read the message that follows and be alert to the possibility of personal injury
or death.
SAFETY PRECAUTIONS
Read and understand both the tractor and the loader Operator Manuals and all decals before using the
loader.
Do not lift or carry anyone on buckets, forks, probes, or any other portion of the loader or loader
attachments.
Do not stand, walk, or work under a raised loader bucket or attachment unless it is securely blocked
and held in position.
Accidental movement of valve handle/handles or leak in the hydraulic system could cause the loader to
drop, or attachment to dump, causing severe injury.
Do not allow anyone in loader work area, under raised loader, or to reach through the loader
boom when the bucket or attachment is raised.
A frequent cause of personal injury or death is persons falling off and being run over. Inadvertent
movement of the loader or attachment could result in serious injury or death.
Operater should wear safety hard hat, safety glasses, safety shoes, and other PPE. Avoid wearing
loose clothing or jewelry that may catch in moving parts.
It is the loader owner's responsibility to make sure anyone operating the loader reads and understands
this manual first before operating the machine.
Equip your tractor with an approved rollover-protective structure (ROPS) or ROPS Cab and seat belt for
your protection.
ROPS (Roll-Over Protective Structures) and seat belt equipped tractors are recommended for operator
use in all loader operations.
Most tractor and/or loader equipment accidents can be avoided by following simple safety precautions.
The safety information given in this manual does not replace safety codes, insurance requirements, federal,
state, and local laws. Make sure your machine has the correct equipment required by your local laws and
regulations. Understand that your safety and the safety of other persons are measured by how you service
and operate this loader.
Know the position and operations of all controls before you try to operate. Make sure you check all controls
in a safe area before starting.
Read this manual completely and thoroughly and make sure you understand all controls. All equipment has
a limit. Make sure you are aware of the stability and load characteristics of this loader before you begin
o
p
eration.
- 4 -
SAFETY PRECAUTIONS
PREPERATION
▶ Move the wheels to the tractor manufacturer's widest recommended settings to increase stability.
▶
▶ Add rear ballast or rear weight to the tractor to compensate for the load and increase stability.
▶ Add recommended rear trie liquid weight or rear wheel weights for increased stability.
▶
▶
▶
BEFORE OPERATION
▶
▶
OPERATION
▶
▶ Additional counterweight requirements will vary with loader attachments and equipment application.
▶ Move and turn the tractor at low speeds.
▶ Carry loader boom at a low position during normal operation.
▶ Never travel at high speeds with bucket loaded.
▶ Use caution when operating the loader with a raised bucket or attachment.
▶
▶ Allow for the loader length when making turns.
▶ Use caution when handing loose or unstable loads.
▶ Gradually stop the loader boom when lowering or lifting loads.
▶
▶
▶
▶ Be careful during loading, transporting, and stacking to minimize rolling bales and tractor tip over.
▶ Do not use buckets, forks, or other attachments without bale retaining devices.
▶
▶
The loader may shift during shipping and handling, making it unstable on the pallet. Support loader with
an overhead hoist or other suitable means prior to removing bands or attaching straps securing loader
to pallet. Failure do so could result in accidental tip-over of the loader that could cause serious injury to
you and/or bystanders.
Before starting the engine of your tractor, make sure all operating controls are in park lock or neutral
position.
Add wheel ballast and/or rear weight to counterbalance tractor/loader for stability at maximum loader
capacity.
Avoid driving over loose fill, rocks, holes, or anything that may be dangerous for loader operation or
movement.
When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will
continue moving unless the valve handle/handles are manually returned to neutral, or until relief
pressure is reached at the ends of piston strokes. Observe the bucket movement and maintain control
with valve handle/handles.
Travel speed should be such that complete control and machine stability is maintained at all times.
Where possible, avoid operating near ditches, embankments, and holes. Reduce speed when turning,
crossing slopes, and on rough, slick or muddy surfaces.
A loader attachment should be transported in a low position at slow ground speeds. Make turns slowly
and use the tractor brakes cautiously. A loaded attachment in the raised position alters the center of
gravity location of the machine and increases the possibility of mishaps.
Operate the tractor and loader such that complete control and machine stability is maintained at all
times.
When using a loader, be alert of bucket or attachment position at all times. Loader in raised position
with bucket or attachment rolled back can dump material onto tractor causing damage or injury to
tractor and/or operator.
Be certain lights and safety markings, as provided by the tractor manufacturer, are clean and operating
when transporting the tractor/loader on public roads. Be certain that the Slow Moving Vehicle (SMV)
emblem is visible. Check with local law enforcement for specific requirements.
SAFETY PRECAUTIONS
For better stability, always use a tractor equipped with a wide front axle, never use a tractor equipped
with a tricycle type front axle.
Do not modify, alter, or permit anyone else to modify or alter the loader, any of its components, or any
loader function without first consulting a LS Mtron dealer.
Assemble, remove, and reinstall the loader only as directed in this manual. Failure to do this could
result in serious personal injury or death.
- 5 -
SAFETY PRECAUTIONS
LARGE HEAVY OBJECTS
▶
▶ Handling large heavy objects can be extremely dangerous due to danger of rolling the tractor over.
▶ Handling large heavy objects can be extremely dangerous due to danger of upending the tractor.
▶
▶
▶
▶
▶
▶
▶ Use only Factory bale probe or bale retaining devise handler attachment when handling round bales.
▶ Do not handle large square bales without a retaining device handler attachment.
▶ Do not use buckets, forks ,or other attachments without bale retaining devices.
▶ Do not use loader for handling large, heavy objects such as logs, tanks, etc.
SLOPES
▶ Stay off of slopes too steep for safe operation.
▶ Shift down before you start up or down a hill with a heavy load. Avoid "free wheeling".
▶ Use extreme caution when operating on a slope.
▶ Always operate up and down the slope, never across the slope.
ELECTRICAL
▶
▶ Electrocution from power lines can occur with or without contact.
▶ Check for underground utilities before digging below grade level.
▶
HYDRAULIC
▶
▶
▶
▶ To prevent personal injury, relieve all pressure before disconnecting fluid lines.
▶
▶ Be sure to purge all the air from the hydraulic system before attempting to raise or lower this machine.
Never lift any load from any point of the loader with a chain, rope or cable unless loader is equipped
with a Factory approved attachment that was designed and built for this type of lifting. Always follow
lifting instructions included with these attachments.
Contact with overhead power lines can cause severe electrical burns or death from electrocution. Make
sure there is enough clearance between raised equipment and overhead power lines.
Do not tamper with the relief valve setting. This will void warranty and could cause damage to loader
and/or tractor.
Pouring hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious
personal injury. Do not use HANDS to search for suspected leaks. If injured by escaping fluid, obtain
medical treatment immediately.
Visuslly check for hydraulic leaks and broken, missing or malfunctioning parts. Never use your hand to
check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
Escaping hydraulic fluid or diesel fuel leaking under pressure can have sufficient force to penetrate the
skin and cause serious infection or other personal injury. If injured by leaking fluid, seek medical
attention immediately.
Before applying hydraulic pressure, make sure all hydraulic connections are tight and components are
in good condition.
SAFETY PRECAUTIONS
Never use loader for handling large heavy objects, such as large round or rectangular bales, logs, and
oil drums unless loader is equipped with attachment that is designed to handle such objects.
Handling large heavy objects can be extremely dangerous due to danger of the object rolling or sliding
down the loader boom onto the operator.
If you must handle large heavy objects, protect yourself by using caution, moving slowly, and avoiding
bumps and rough ground.
If you must handle large heavy objects, protect yourself by never lifting load higher than necessary to
clear the ground.
If you must handle large heavy objects, protect yousrelf by adding rear ballast to the tractor to
compensate for weight of load.
If you must handle large heavy objects, protect yourself by never lifting large heavy objects that may
roll or fall on the operator.
Avoid contact with overhead wires, power lines,and obstacles when loader bucket or attachment is
raised.
- 6 -
SAFETY PRECAUTIONS
▶
▶ Raised loader or boom can fall due to hydraulic system failure.
▶
▶
▶ To avoid serious injury or death: Stand clear if lowering or raising loader or boom.
▶ Do not use hand or skin to check for hydraulic leaks. Use cardboard or wood. Wear eye protection.
▶
▶ Lower the loader or boom and release hydraulic pressure before loosening fittings.
AFTER OPERATION
▶
▶ Before disconnecting hydraulic lines, relieve all hydraulic pressure.
▶
▶ Always park loader with bucket attached to loader.
▶
▶ Always park loader with a Factory attachment attached to the loader.
▶ Special care should be taken to park or store attachments with points or sharp edges in a safe manner.
▶
REPAIR
▶
▶
▶ Always wear safety goggles when servicing or repairing the machine.
▶
▶
SAFETY PRECAUTIONS
High pressure oil leaks can penetrate skin causing serious injury and gangrene. Consult a physician
immediately.
Before leaving the tractor seat, lower attachment or loader boom to ground, stop engine, lock parking
brakes, put all controls in neutral, relieve hydraulic pressure, and remove key before leaving operator's
seat.
To keep mounting kit hardware from loosening during loader operation, hardware must be torqued to
specifications notes in operator manual.
To avoid serious injury or death: Purge all air from hydraulic system before attempting to raise or lower
loader or boom.
When servicing or replacing pins in cylinder ends, bucket, etc, always use a brass drift and hammer.
Failure to do so could result in injury from flying metal fragments.
Never tow from any point of the loader with a chain, rope, or cable. Doing so could cause a roll over
or serious damage to the loader.
Make sure all parked loaders on stands are on a hard level surface with all safety devices engaged to
prevent loader from falling and being damaged or injuring someone.
When a front loader is mounted on the tractor, enter and exit the operator's seat only from left side of
the tractor.
Make sure all parked loaders are on a hard level surface. Engage all safety devices to prevent loader
from falling and being damaged or injuring someone. Do not repair loader if it is not mounted on the
tractor. Loss of hydraulic fluid or removal of parts could cause loader to collapse resulting in injury.
Visually check for hydraulic leaks and broken, missing, or malfunctioning parts. Make necessary repairs
before operation.
To avoid serious injury or death: Block up or securely support loader and boom before working
underneath.
When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will
continue moving unless the valve handle/handles are manually returned to neutral, or until relief
pressure is reached at the ends of piston strokes. Observe the bucket or attachment movement and
maintain control with valve handle/handles.
- 7 -
SAFETY DECALS
Safety Decal Loacations
Important:
Care of Safety Decals.
▶ Keep safety decals clean and free of obstructing material.
▶ Clean safety decals with soap and water and dry with a soft cloth.
▶ If a component with a safety decal(s) affixed is replaced with a new
part, make sure new safety decal(s) are attached in the same location(s)
as the replaced components.
▶ Mount new safety decals by applying on a clean dry surface and
pressing air bubbles to outside edges.
Warning decal 3102E-00028, located on the left hand Mid-mount and Warning Decal 3102E-
00029, 3102E-00030 located on the loader right hand Mid-Mount are visible when getting on
tractor.
Warning 3102E-00028
Warning 3102E-00029
Warning 3102E-00030
3104E-00010
3101E-00465
3101E-00466
3102E-01008
- 8 -
LOADER SPECIFICATION
* Specifications shown are based on ASAE Standards.
* S
p
ecifications and desi
g
n are sub
j
ect to chan
g
e without
p
rior notice.
Loader Ratio
A. Maximum lift height to pivot pin 3,556 mm 140.0 "
B. Maximum lift height under level bucket 3,265 mm 128.5 "
C. Clearance with bucket dumped 2,626 mm 103.4 "
D. Reach at maximum lift height 594 mm 23.4 "
E. Maximum dump angle 57 ° 57 °
F. Reach with bucket on ground 2,262 mm 89.1 "
G. Maximum rollback angle 46 ° 46 °
H. Digging depth 115 mm 4.5 "
J. Overall height in carry position 1,750 mm 68.9 "
L. Bucket depth 656 mm 25.8 "
M. Bucket height 638 mm 25.1 "
N. Bucket length 919 mm 36.2 "
Loader Total Weight 960 kg 2,112 lb
Weight of Boom Assembly 670 ㎏f 1,474 lb
Weight of Mounting Frame 290 kgf 638 lb
Approx. Weight(Loader w/o Bucket) 760 kg 1,676 Ib
1. Rated operating load - kg - lb
2. Lift capacity to maximum height-at pivot pin 2,336 kg 5,139 lb
3. Breakout force-at pivot pin 2,415 ㎏f 5,313 lb
4. Bucket rollback force at ground line 2,185 kgf 4,807 lb
5. Bucket width 2,108 mm 83.0 "
6. Bucket capacity 0.71 ㎥ 25.1 cu.ft
7. Boom cylinder Ø40xØ80x525ST mm 1.6x3.1x20.7ST "
8. Bucket cylinder Ø40xØ70x415ST mm 1.6x2.8x16.3ST "
9. Boom raising time 5.2 sec 5.2 sec
10. Boom lowering time 3.9 sec 3.9 sec
11. Bucket rollback time 2.1 sec 2.1 sec
12. Bucket dumping time 3.1 sec 3.1 sec
13. Maximum pressure (Governing loader operation) 180 bar 2610.0 psi
14. Rated flow 61 ℓ/min. 16.1 gpm
* The above specifications are applied to standard front tire 12.4-24, standard rear tire 16.9-34
Taesung LL8100
Self level type
0.99 : 1
Loader Model :
Bucket Leveling :
Tractor Model : LS MTRON XP8000 Series
- 9 -
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