M-system DL30-G Bedienungsanleitung

1DL30-G USERS MANUAL EM-8571-G Rev.2

WEB-ENABLED

REMOTE TERMINAL UNIT

Model: DL30-G

USERS MANUAL

http://www.m-system.co.jp/

5-2-55, Minamitsumor

i, Nishinari-ku, Osaka 557-0063 JAPA

Te l: +81-6-6659-8201 Fax: +81-6-6659-8510

E-mail: info@m-system.co.jp

2DL30-G USERS MANUAL EM-8571-G Rev.2

Table of Contents

1. Introduction 10

1.1 Corresponding Versions ................................................................................................................... 10

1.2 Precautions ...................................................................................................................................... 11

1.3 Component identication ................................................................................................................. 12

2. Installation 15

2.1 Things to prepare............................................................................................................................. 15

Modules.......................................................................................................................................... 15

Other than modules........................................................................................................................ 15

2.2 Installation and wiring...................................................................................................................... 15

2.3 Preparation of congurator software................................................................................................ 16

2.3.1 Congurator software for DL30-G: DL30GCFG ....................................................................................... 16

Installing DL30GCFG ..................................................................................................................... 16

Starting DL30GCFG ....................................................................................................................... 16

2.3.2 Congurator software for I/O modules: R30CFG ..................................................................................... 18

Installing R30CFG .......................................................................................................................... 18

Starting R30CFG............................................................................................................................ 18

2.4 Explanation about basic working and terms.................................................................................... 19

3. Setting 20

3.1 Setting ow ......................................................................................................................................20

3.2 Initial startup setting ........................................................................................................................21

3.3 Network setting................................................................................................................................23

3.3.1 Connecting via local area network (LAN) ................................................................................................24

3.3.2 Connecting via Internet (WAN) ................................................................................................................24

3.3.3 IP address setting ....................................................................................................................................25

3.3.4 Enabling conguration via network (remote access authorization)..........................................................27

3.4 System setting .................................................................................................................................30

Name..............................................................................................................................................31

Time zone.......................................................................................................................................31

Sampling adjustment at time correction..........................................................................................31

Language........................................................................................................................................31

3.5 I/O module setting ...........................................................................................................................32

3.5.1 R30 I/O module setting ............................................................................................................................32

3.5.2 Remote I/O device setting........................................................................................................................33

3.5.3 SLMP device connection setting.............................................................................................................. 34

3.6 I/O setting ........................................................................................................................................35

3.6.1 I/O slave setting .......................................................................................................................................37

Assigning remote I/O ......................................................................................................................37

Assigning SLMP device.................................................................................................................. 39

Communication setting ...................................................................................................................40

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3.6.2 Analog input (AI) ......................................................................................................................................41

Assigning I/O module to AI .............................................................................................................41

Assigning remote I/O to AI ..............................................................................................................43

Assigning SLMP device to AI..........................................................................................................45

Assigning control input to AI ...........................................................................................................47

Assigning time input to AI ...............................................................................................................48

Basic setting (AI).............................................................................................................................49

Alarm zone setting (AI) ...................................................................................................................51

Upward/downward transition setting (AI) ........................................................................................ 53

MD alarm output (AI) ......................................................................................................................54

DO alarm output (AI) ......................................................................................................................55

GDO alarm output (AI) ...................................................................................................................56

Resetting PI totalized value (AI)......................................................................................................57

Resetting MA function value (AI) .................................................................................................... 58

3.6.3 Discrete input (DI)....................................................................................................................................60

Assigning I/O module to DI.............................................................................................................60

Assigning remote I/O to DI..............................................................................................................62

Assigning SLMP device to DI .........................................................................................................63

Assigning analog input (AI) to DI....................................................................................................64

Assigning control input to DI........................................................................................................... 65

Basic setting (DI) ............................................................................................................................66

Resetting PI totalized value (DI) .....................................................................................................67

Resetting MA function value (DI) ....................................................................................................68

3.6.4 Pulse input (PI) ........................................................................................................................................69

Assigning I/O module to PI.............................................................................................................69

Assigning remote I/O to PI..............................................................................................................71

Assigning SLMP device to PI..........................................................................................................73

Assigning discrete input (DI) to PI ..................................................................................................75

Assigning control input to PI ...........................................................................................................77

Assigning analog accumulation to PI..............................................................................................78

Assigning binary accumulation to PI...............................................................................................80

Basic setting (PI).............................................................................................................................81

Alarm zone setting (PI) ...................................................................................................................82

Upward/downward transition setting (PI) ........................................................................................ 84

MD alarm output (PI) ......................................................................................................................85

DO alarm output (PI) ......................................................................................................................86

GDO alarm output (PI) ...................................................................................................................87

Resetting totalized value (PI) ..........................................................................................................88

Resetting MA function value (PI) .................................................................................................... 89

Resetting PI counts in regular intervals .......................................................................................... 91

3.6.5 Analog function register (MA)...................................................................................................................93

Basic setting (MA)...........................................................................................................................93

Alarm zone setting (MA) .................................................................................................................97

Upward/Downward transition setting (MA)......................................................................................98

MD alarm output (MA) ....................................................................................................................99

DO alarm output (MA) .................................................................................................................. 100

GDO alarm output (MA) ............................................................................................................... 101

Resetting totalized value (MA) ...................................................................................................... 102

Resetting function value (MA)....................................................................................................... 103

Control on Web browser (MA) ...................................................................................................... 104

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3.6.6 Digital function register (MD) ................................................................................................................. 105

Basic setting (MD) ........................................................................................................................ 105

Control on Web browser (MD) ...................................................................................................... 109

Resetting PI totalized value (MD) ..................................................................................................111

Resetting MA function value (MD) ................................................................................................ 112

Which functions assigned to MD? ................................................................................................ 113

3.6.7 Analog output (AO) ................................................................................................................................ 114

Assigning I/O module to AO.......................................................................................................... 114

Assigning remote I/O to AO .......................................................................................................... 116

Assigning SLMP device to AO ...................................................................................................... 117

Basic setting (AO)......................................................................................................................... 118

Control on browser (AO) ............................................................................................................... 119

I/O mapping (AO) ......................................................................................................................... 120

3.6.8 Discrete output (DO).............................................................................................................................. 121

Assigning I/O module to DO......................................................................................................... 121

Assigning remote I/O to DO.......................................................................................................... 123

Assigning SLMP device to DO...................................................................................................... 124

Basic setting (DO)......................................................................................................................... 125

Control on browser (DO)............................................................................................................... 126

I/O mapping (DO) ......................................................................................................................... 128

Which functions assigned to DO?................................................................................................. 129

3.6.9 Grouped digital output (GDO)................................................................................................................ 130

Basic setting (GDO)...................................................................................................................... 130

Grouped channels ........................................................................................................................ 132

Control on browser (GDO)............................................................................................................ 133

I/O mapping (GDO) ...................................................................................................................... 135

Which functions assigned to GDO?.............................................................................................. 136

3.6.10 Copying CH setting .............................................................................................................................. 137

3.6.11 Applying setting .................................................................................................................................... 138

3.7 I/O mapping setting ....................................................................................................................... 139

I/O mapping for analog output ...................................................................................................... 139

I/O mapping for discrete output .................................................................................................... 139

3.8 Logging function setting................................................................................................................. 140

3.8.1 Data logging........................................................................................................................................... 141

Logging data format...................................................................................................................... 141

Logging setting ............................................................................................................................. 142

Starting logging automatically ...................................................................................................... 145

Automatically deleting logging data in SD card............................................................................. 145

3.8.2 Event log................................................................................................................................................ 146

Event data format ......................................................................................................................... 146

Event log setting ........................................................................................................................... 148

System log setting......................................................................................................................... 148

Communication log setting ........................................................................................................... 149

Schedule log setting ..................................................................................................................... 149

Automatically deleting event data in SD card................................................................................ 149

3.9 Report form setting........................................................................................................................ 150

3.9.1 Report format......................................................................................................................................... 150

Daily report ................................................................................................................................... 150

Monthly report............................................................................................................................... 150

Yearly report ................................................................................................................................. 151

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3.9.2 Report form setting ................................................................................................................................ 152

Report form contents setting......................................................................................................... 154

E-mailing report forms .................................................................................................................. 157

Automatically deleting report forms in SD card............................................................................. 158

Report data sampling start time ................................................................................................... 158

3.10 Mail reporting setting ................................................................................................................... 159

3.10.1 Mail server setting ................................................................................................................................ 160

3.10.2 Mail template setting ............................................................................................................................ 163

Registering address list ................................................................................................................ 163

Creating mail templates................................................................................................................ 164

Original html tag ........................................................................................................................... 167

3.10.3 Regular reporting ................................................................................................................................. 168

3.10.4 Report failure output.............................................................................................................................169

3.10.5 E-mailing calendar ............................................................................................................................... 170

3.10.6 Test mail ............................................................................................................................................... 172

3.11 Web server setting ....................................................................................................................... 173

3.11.1 Top screen header name and image setting ......................................................................................... 174

Name............................................................................................................................................ 174

Images 1, 2, and 3........................................................................................................................ 174

3.11.2 Trend graph setting ............................................................................................................................... 175

Pen setting.................................................................................................................................... 175

Page setting.................................................................................................................................. 177

3.11.3 Data display setting............................................................................................................................... 178

3.11.4 Login ID / password / port address setting (web browser access)........................................................ 179

3.12 Communication function setting................................................................................................... 182

3.12.1 FTP server ........................................................................................................................................... 183

3.12.2 FTP client............................................................................................................................................. 184

FTP data setting ........................................................................................................................... 185

Communication failure output ....................................................................................................... 187

3.12.3 Modbus/TCP slave............................................................................................................................... 188

3.12.4 SNTP (automatic time correction)........................................................................................................ 189

3.13 Scheduling function setting.......................................................................................................... 190

3.13.1 Pattern setting ...................................................................................................................................... 191

3.13.2 Schedule unit setting............................................................................................................................ 193

3.13.3 Maintenance SW setting ...................................................................................................................... 194

3.14 Process operation monitor function setting.................................................................................. 195

3.14.1 Process operation monitor setting........................................................................................................ 196

3.14.2 Setting analog data to process............................................................................................................. 197

3.14.3 Setting digital data to process .............................................................................................................. 199

3.15 Other settings .............................................................................................................................. 201

3.15.1 Skipping access mode conrmation in DL30GCFG............................................................................. 201

3.15.2 Status monitoring .................................................................................................................................202

Status monitoring via DL30GCFG................................................................................................202

Status monitoring via Terminal software program......................................................................... 203

4. How to use the Web server 204

4.1 Common menu bar........................................................................................................................205

Menu button..................................................................................................................................205

SD card indicator ..........................................................................................................................205

Error indicator ...............................................................................................................................205

Screen lock indicator ....................................................................................................................205

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4.2 Data display...................................................................................................................................206

4.2.1 Data display page contents....................................................................................................................206

4.2.2 Data display operation ...........................................................................................................................206

Switching pages ...........................................................................................................................206

Manipulating output signals..........................................................................................................206

Changing screen refresh rate .......................................................................................................207

4.3 Trend graph....................................................................................................................................208

4.3.1 Trend graph page contents ....................................................................................................................208

Page name ...................................................................................................................................208

Digital display................................................................................................................................209

4.3.2 Trend graph operation ............................................................................................................................ 210

Switching pages ........................................................................................................................... 210

Changing maximum/minimum scale values ................................................................................. 210

Hiding pens................................................................................................................................... 2 11

Expanding/compressing time axis ................................................................................................ 212

Comparing graphs (shifting graph along scale) ............................................................................ 213

Comparing graphs (expanding/contracting scale) ........................................................................ 214

Changing screen refresh rate ....................................................................................................... 215

Resetting local calibration............................................................................................................. 215

4.4 Event summary ............................................................................................................................. 216

4.4.1 Event summary page contents .............................................................................................................. 216

4.4.2 Event summary operation...................................................................................................................... 217

Switching pages ........................................................................................................................... 217

Changing log history range........................................................................................................... 217

Changing screen refresh rate ....................................................................................................... 217

Event No. lter............................................................................................................................... 218

4.5 Report form ................................................................................................................................... 219

4.5.1 Report form page contents .................................................................................................................... 219

4.5.2 Report form operation............................................................................................................................ 220

Switching pages ...........................................................................................................................220

Opening a report form ..................................................................................................................220

4.6 Data le download .........................................................................................................................221

4.6.1 Download page contents .......................................................................................................................221

4.6.2 Download operation...............................................................................................................................222

Switching pages ...........................................................................................................................222

Choosing/downloading les.......................................................................................................... 222

Deleting les .................................................................................................................................222

4.7 Schedule .......................................................................................................................................223

4.7.1 Display contents .....................................................................................................................................223

4.7.2 Selecting units ........................................................................................................................................224

4.7.3 One-time schedule .................................................................................................................................225

4.7.4 Permanent schedule...............................................................................................................................226

4.7.5 Output type maintenance .......................................................................................................................227

4.8 Process operation monitor.............................................................................................................228

4.8.1 Display contents.....................................................................................................................................228

Gantt chart....................................................................................................................................228

Andon screen ...............................................................................................................................230

4.8.2 Operations .............................................................................................................................................231

Switching pages ...........................................................................................................................231

Locking the screen........................................................................................................................231

Gantt chart history ........................................................................................................................ 231

7DL30-G USERS MANUAL EM-8571-G Rev.2

4.9 Setting change on browser............................................................................................................232

4.9.1 E-mail setting .........................................................................................................................................233

Address list setting........................................................................................................................233

Mail template setting.....................................................................................................................234

Test mail .......................................................................................................................................235

4.9.2 Trend page setting..................................................................................................................................236

4.9.3 Alarm zone setting .................................................................................................................................238

4.9.4 Pattern setting ........................................................................................................................................240

4.10 Maintenance ................................................................................................................................242

4.11 User dened web browser view ...................................................................................................243

5. Unit operation 244

5.1 SD card .........................................................................................................................................244

Inserting SD card..........................................................................................................................244

Removing SD card........................................................................................................................244

SD CARD lamp.............................................................................................................................244

5.2 Data logging ..................................................................................................................................245

Starting data logging .................................................................................................................... 245

Stopping data logging...................................................................................................................245

LOGGING lamp ............................................................................................................................245

5.3 Function setting DIP switch ...........................................................................................................246

Halting e-mail reporting ................................................................................................................246

Switching to maintenance mode...................................................................................................246

5.4 Stopping the unit ...........................................................................................................................246

6. Maintenance 247

6.1 Maintenance on DL30GCFG.........................................................................................................247

6.1.1 Saving/reading setting values (DL30GCFG) ..........................................................................................247

Saving setting le..........................................................................................................................247

Reading setting le .......................................................................................................................248

6.1.2 Maintenance menu (DL30GCFG) ..........................................................................................................249

Time correction............................................................................................................................. 250

Applying preset count for PI..........................................................................................................250

Starting/stopping data logging......................................................................................................251

One-time schedule assignment ....................................................................................................252

Permanent schedule assignment .................................................................................................253

Schedule output type maintenance ..............................................................................................254

Checking system log.....................................................................................................................255

Clearing trend data.......................................................................................................................256

Clearing event logs....................................................................................................................... 256

Initializing internal memory........................................................................................................... 257

Conrming disk usage status .......................................................................................................258

FTP client test...............................................................................................................................258

Test mail .......................................................................................................................................259

Importing user dened imagery data............................................................................................ 260

Importing user dened browser view............................................................................................261

Conrming MAC address..............................................................................................................261

Conrming unit version.................................................................................................................261

Restarting DL30-G........................................................................................................................262

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6.2 Maintenance on Web browser .......................................................................................................263

6.2.1 Saving/reading setting values (Web)......................................................................................................263

Saving setting le in SD card........................................................................................................263

Reading setting le from SD card .................................................................................................264

6.2.2 Maintenance menu (Web)......................................................................................................................266

Time correction............................................................................................................................. 266

Downloading/deleting SD card les..............................................................................................267

Test mail .......................................................................................................................................268

7. User dened browser view 269

Step 1: Create a working folder ....................................................................................................269

Step 2: Create HTML les.............................................................................................................269

Step 3: Upload to the DL30-G ......................................................................................................270

Step 4: Conrm on the web browser.............................................................................................271

8. Appendix 272

8.1 Troubleshooting .............................................................................................................................272

8.1.1 Status indicator LED lamps ....................................................................................................................272

8.1.2 Error indicator on browser ......................................................................................................................272

8.1.3 RUN contact ...........................................................................................................................................273

8.1.4 SD card ..................................................................................................................................................273

8.1.5 R30 I/O module ...................................................................................................................................... 273

8.1.6 DL30GCFG ............................................................................................................................................ 274

8.1.7 LAN connection......................................................................................................................................275

8.1.8 Wi-Fi connection.....................................................................................................................................275

8.1.9 Internet ................................................................................................................................................... 276

8.1.10 Web server ........................................................................................................................................... 276

8.1.11 E-mail reporting ....................................................................................................................................277

8.1.12 Modbus/TCP slave ...............................................................................................................................278

8.1.13 Modbus/TCP master.............................................................................................................................278

8.1.14 FTP server............................................................................................................................................279

8.1.15 FTP client .............................................................................................................................................279

8.2 Reference documents ...................................................................................................................280

8.2.1 Compatible terminals and browsers.......................................................................................................280

8.2.2 Web server.............................................................................................................................................280

8.2.3 Internal memory..................................................................................................................................... 281

Internal memory basic specications ...........................................................................................281

Memory block ...............................................................................................................................281

8.2.4 SD card..................................................................................................................................................282

SD card basic specications.........................................................................................................282

Specied SD card type .................................................................................................................282

SD card formatter .........................................................................................................................282

Automatic le deleting function..................................................................................................... 282

Approximate le size.....................................................................................................................283

8.2.5 Data le congurations ..........................................................................................................................284

Data transfer to SD card ...............................................................................................................284

File names ....................................................................................................................................285

Folder structure in internal memory..............................................................................................287

Folder structure in SD card...........................................................................................................287

9DL30-G USERS MANUAL EM-8571-G Rev.2

8.2.6 Modbus/TCP slave.................................................................................................................................288

Modbus register map.................................................................................................................... 288

Internal registers........................................................................................................................... 302

Modbus commands ......................................................................................................................307

Data range....................................................................................................................................308

8.2.7 SLMP Client...........................................................................................................................................309

Request Message.........................................................................................................................309

SLMP command list...................................................................................................................... 310

SLMP command list (continued)................................................................................................... 3 11

SLMP command list (continued)................................................................................................... 312

SLMP command list (continued)................................................................................................... 313

8.2.8 FTP server ............................................................................................................................................. 314

8.2.9 FTP client............................................................................................................................................... 315

8.2.10 Mail reporting ....................................................................................................................................... 315

8.2.11 Schedule .............................................................................................................................................. 316

Terminology .................................................................................................................................. 316

Schedule output............................................................................................................................ 316

Disabling schedule output ............................................................................................................ 317

One-time schedule pattern storage period ................................................................................... 318

8.2.12 Process operation monitor function...................................................................................................... 319

8.2.13 Maximum number of characters used in DL30GCFG.......................................................................... 319

8.2.14 Number of characters that can be displayed on browser .....................................................................320

8.2.15 Data les for user dened web browser view.......................................................................................321

Header..........................................................................................................................................321

Authorization level ........................................................................................................................321

AI data ..........................................................................................................................................322

DI data ..........................................................................................................................................324

PI data ..........................................................................................................................................325

MA data ........................................................................................................................................327

MD data ........................................................................................................................................329

AO data ........................................................................................................................................330

DO data ........................................................................................................................................331

GDO data .....................................................................................................................................332

XML format data...........................................................................................................................333

8.2.16 Operation on touch panel.....................................................................................................................334

8.2.17 System log display items......................................................................................................................335

8.3 Version history ...............................................................................................................................336

8.3.1 DL30-G version 2.1 revision history.......................................................................................................336

8.3.2 DL30-G version 2.2 revision history.......................................................................................................336

8.4 Licenses ........................................................................................................................................337