M-system TC10EM Bedienungsanleitung

TC10EM

P. 1 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

TEMPERATURE CONTROLLER

(5 digit, LED display type) MODEL TC10EM

INSTRUCTION MANUAL

Contents

BEFORE USE .............................................................................................................................2

POINTS OF CAUTION ................................................................................................................2

COMPONENT IDENTIFICATION ................................................................................................3

EXTERNAL DIMENSIONS unit: mm (inch) ..................................................................... 3

INSTALLATION ............................................................................................................................4

TERMINALS CONNECTIONS.....................................................................................................5

FUNCTION DESCRIPTIONS ......................................................................................................6

CONNECTION DIAGRAMS ........................................................................................................7

SYSTEM CONFIGURATIONS & CONTROL EXAMPLES...........................................................7

MODBUS COMMUNICATION ...................................................................................................8

FUNCTION BLOCK DIAGRAM ................................................................................................. 11

UNIVERSAL INPUT................................................................................................................... 12

CONTROL OUTPUT ................................................................................................................. 15

LOOP......................................................................................................................................... 17

BANK.........................................................................................................................................24

EVENT INPUT...........................................................................................................................30

CT INPUT ..................................................................................................................................31

AUTO-TUNING ..........................................................................................................................33

DISPLAY SETTING ...................................................................................................................34

MODBUS COMMUNICATION CONFIGURATION.....................................................................34

DISPLAY....................................................................................................................................35

CHARACTER SET ....................................................................................................................35

BUTTONS..................................................................................................................................36

ERROR MESSAGES.................................................................................................................43

LIGHTNING SURGE PROTECTION.........................................................................................43

TC10EM

P. 2 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

BEFORE USE ....

Thank you for choosing M-System. Before use, please check

contents of the package you received as outlined below.

If you have any problems or questions with the product,

please contact M-System’s Sales Ofﬁce or representatives.

■PACKAGE INCLUDES:

Temperature controller (controller + CJC sensor, 2 pcs) .......

(1)

Mounting bracket…..............................................(1) pair

Watertight sealing.........................................…..……...(1)

Ferrite core (TDK ZCAT 3035-1330)....................…….(1)

■MODEL NO.

Conﬁrm that the model number described on the product is

exactly what you ordered.

■INSTRUCTION MANUAL

This manual describes necessary points of caution when

you use this product, including installation and connection.

This controller is programmable by using the PC Conﬁgura-

tor Software. For detailed information on the PC conﬁgura-

tion, refer to the TC10CFG users manual. The TC10CFG PC

Conﬁgurator Software is downloadable at M-System’s web

site: http://www.m-system.co.jp

POINTS OF CAUTION

■CONFORMITY WITH EC DIRECTIVES

• This equipment is suitable for Pollution Degree 2 and In-

stallation Category II. Reinforced insulation (signal input

to output to power input: 300V) and basic insulation (sig-

nal input or output or power input to Modbus: 300V) are

maintained. Prior to installation, check that the insula-

tion class of this unit satisﬁes the system requirements.

• The equipment must be mounted inside a suitable re

enclosure.

• Altitude up to 2000 meters

• The equipment must be installed such that appropriate

clearance and creepage distances are maintained to con-

form to CE requirements. Failure to observe these re-

quirements may invalidate the CE conformance.

• In order to enable the operator to turn off the power input

immediately, install a switch or a circuit breaker accord-

ing to the relevant requirements in IEC 60947-1 and IEC

60947-3 and properly indicate it.

■ENVIRONMENT

• Indoor use

• When heavy dust or metal particles are present in the air,

install the unit inside proper housing with sufﬁcient ven-

tilation.

• Do not install the unit where it is subjected to continuous

vibration. Do not subject the unit to physical impact.

• Environmental temperature must be within -10 to +55°C

(14 to 131°F) with relative humidity within 5 to 90% RH

in order to ensure adequate life span and operation.

■REQUIREMENTS TO ENSURE IP 65

•

Observe the designated panel cutout size (W92 × H92 mm).

• The watertight sealing included in the product package

must be placed behind the front cover.

• Tighten screws of the brackets until the unit is xed to the

panel. (torque 0.5 N·m)

• Conrm visually that the sealing is not contorted or ex-

cessively run off the edge after installation.

■WIRING

• Do not install cables (power supply, input, output and

communication) close to noise sources (relay drive cable,

high frequency line, etc.).

• Do not bind these cables together with those in which

noises are present. Do not install them in the same duct.

• Twist the power cables 1 turn around the ferrite core at

near the unit as shown below.

■UNUSED INPUT CHANNELS

• Unused channels can be specied and set to voltage input

on the PC Conﬁgurator Software (model: TC10CFG) to

prevent the error which is possibly caused by open of the

ﬁeld terminals.

■AND....

• The unit is designed to function as soon as power is sup-

plied, however, a warm up for 10 minutes is required for

satisfying complete performance described in the data

sheet.

TC10EM

P. 3 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

COMPONENT IDENTIFICATION

■FRONT VIEW ■REAR VIEW

■LOOP STATUS INDICATOR

Run : Green LED turns on while loop is in operation.

Man : Green LED turns on during manual mode.

Local : Green LED turns on when local SP is selected.

AT : Green LED turns on during auto-tuning.

Out1 : Green LED turns on during heating control output.

Out2 : Green LED turns on during cooling control output.

Loop1 : Amber LED turns on when loop 1 is chosen.

Loop2 : Amber LED turns on when loop 2 is chosen.

Bank1 : Green LED turns on when bank 1 is chosen.

Bank2 : Green LED turns on when bank 2 is chosen.

Bank3 : Green LED turns on when bank 3 is chosen.

Bank4 : Green LED turns on when bank 4 is chosen.

Alarm1: Red LED turns on at alarm 1.

Alarm2: Red LED turns on at alarm 2.

Alarm3: Red LED turns on at alarm 3.

Alarm4: Red LED turns on while setting is saving to the

non-volatile memory.

EXTERNAL DIMENSIONS unit: mm (inch)

96 (3.78) 92 (3.62)

92 (3.62)

8 (.31) 98 (3.86)

2 (.08)

100 (3.93)

Terminal Cover

Mounting Bracket

Watertight Sealing 30 – M3 Terminal Screw

6 – M3 Screw

96 (3.78)

110 (4.33)

■FRONT VIEW ■REAR VIEW

Operation Buttons

Loop status indicators

PV Display

Cold Junction Compensation (2 CJM)

SP/MV Display

Configuration Jack

Loop

RunMan LocalAT Out 1 Out 2

1234123

BankAlarm

Local/RemoteAuto/Manu

Esc

EnterSP/MVLoop1/2

Config

TC10EM

P. 4 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

INSTALLATION

92 ＋0.8

−0

92 ＋0.8

−0

Pitch ≥122 (4.80)

Pitch ≥147 (5.79)

Mounting bracket: 0.5 – 10 (0.02 to 0.39)

■ PANEL CUTOUT unit: mm (inch)

■CAUTION

• Degree of protection, IP65 is applicable to the front panel

of the unit with single mounting according to the speciﬁed

panel cutout. Not applicable in case of re-mounting. After

installation ensure waterproof of the mounting.

• Install the unit to vertical panel so that its function but-

tons are at the bottom side. Installing by other direction

will cause degradation of life span or performance due to

rise of the internal temperature.

• Ensure that there is sufcient space for ventilation inside

a panel. Do not install above the devices that generate

high heat such as heaters, transformers or resistors. Ob-

serve at the minimum of 55 mm (2.2”) in vertical direc-

tion, minimum of 30 mm (1.2”) in horizontal direction for

maintenance purpose.

■HOW TO MOUNT THE UNIT ON A PANEL

1) Remove the mounting brackets.

2) Remove the terminal cover and insert it into the panel

cutout prior to insertion of the unit.

Insert the unit into the panel cutout. The watertight pack-

ing must be in place to conform degree of protection, IP65.

Do not remove it.

4) Hang the hooks of the mounting brackets at the square

holes on the upper and bottom side of the unit. Tighten

screws of the brackets until the unit is ﬁxed to the panel.

(torque 0.5 N.m)

Panel Mounting Bracket

Watertight Sealing

■HOW TO REMOVE THE TERMINAL COVER

Insert the minus tip of a screwdriver into each hole at the

four corners of the cover and pull it to the direction as indi-

cated below to separate the terminal cover.

■HOW TO REMOVE THE TERMINAL BLOCK

•

The terminal block is separable in two pieces. Loosen two

screws on top and bottom of the terminal block to separate.

•

Be sure to turn off the power supply, input/output signal and

communication signal before separating the terminal block.

• Each terminal block has ID keys so that it can be inserted

to applicable terminal socket only.

Terminal Block Screw

Terminal Block ID Key

Terminal

Block

Separable

Terminal Block ID Key

TC10EM

P. 5 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

–

Mv2

–

Pv1

UNIVERSAL INPUT

–

Mv1

Mv2

CT 1

Di 1

Di 2

•DC Voltage (-10 – +10V DC)

•DC Current (0 – 20mA DC)

–

CJC

SENSOR

–

INPUT

–

•DC Voltage (-1000 – +1000mV DC)

INPUT

–

•Thermocouple

•RTD/Resistor (3-wire)

•Potentiometer

comp. leadwire

•RTD/Resistor (2-wire)

MAX

MIN

–

•DC Voltage (-10 – +10V DC)

•DC Current (0 – 20mA DC)

•Clamp-on current Sensor

■DISCRETE INPUT CONNECTION e.g.

Di 1

Di2

–

CJC

SENSOR

–

INPUT

–

•DC Voltage (-1000 – +1000mV DC)

INPUT

–

•Thermocouple

•RTD/Resistor (3-wire)

•Potentiometer

comp. leadwire

•RTD/Resistor (2-wire)

MAX

MIN

–

Load Side

Power Side

■ CONTROL OUTPUT 1 & 2 CONNECTION e.g.

■ CONTROL OUTPUT 3 & 4 CONNECTION e.g.

■ UNIVERSAL INPUT CONNECTION (Pv1) e.g.

CT 2

Pv2

UNIVERSAL INPUT

Mv1

Do2

Do1

■ UNIVERSAL INPUT CONNECTION (Pv2) e.g. ■ CT 1 / CT 2 CONNECTION e.g.

TERMINATOR

MODBUS

Do1

Do2

–

U(+)

POWER

V (–)

CONFIG. JACK

TERMINALS CONNECTIONS

TC10EM

P. 6 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

FUNCTION DESCRIPTIONS

■UNIVERSAL INPUT

•Input types

(1) DC: 0 − 20mA / -1000 − +1000mV / -10 − +10V

(2) Potentiometer: Max. total resistance 4000Ω

(3) Resistor: Max. 4000Ω

(4) RTD: Pt 100 / Pt 500 / Pt 1000 / Pt 50Ω / JPt 100 /

Ni 508.4Ω / Cu 10

(5) Thermocouple: (PR) / K / E / J / T / B / R / S / C / N / U /

L / P

•Two input points can be assigned respectively with one of

the selections (1) through (5).

•Sampling cycle: 100 milliseconds

•Burnout detection available for potentiometer, resistor,

RTD and thermocouple inputs

•Cold junction compensation sensors for thermocouple in-

put included in the product package

•Fine input adjustment available

•DC, potentiometer and resistor inputs can be scaled into

temperature ranges.

•First order lag filter for input signals

■CONTROL OUTPUT

•Output types

(1) 12V DC pulse / 0 − 20mA DC / 0 − 10V DC

selected by model number suffix code when ordering

(2) Open collector

•Two output points by the selection (1) plus two output

points with the selection (2)

•Control cycle 0.1 to 99.9 seconds

•Output resolution 1 millisecond

•

PV, SP and MV signals can be scaled and provided as duty

ratio output; Alarm contact output (ON/OFF) also available

•Minimum ON/OFF pulse width can be speciﬁed for relay

life protection

■CONTROL LOOP

•Control strategies

(1) Standard PID control

(2) Heating-cooling PID control

(independent PID operation for heating and cooling)

(3) Heating-cooling ON/OFF control

(heating-only or cooling-only output is possible.)

•Two control loops can be assigned respectively to one of

the selections (1) through (3).

•Limit cycle method auto-tuning

•Direct/reverse action selectable for standard PID control

•Input 2 can be cascaded to loop 1 as its SP (remote SP)

•MV tracking function: MV in manual mode is carried on

into auto mode.

• High/low limits selectable for SP and MV values

•Speciﬁc MV values applicable at STOP/abnormality.

•Three PV alarm modes selectable for each loop

•Four bank settings available for each loop; Banks can be

switched during operation.

•Bank setting

SP / SP rise ramp / SP fall ramp / P / I / D / Cooling P /

Cooling I / Cooling D / Heating sensitivity / Cooling sensi-

tivity / Deadband / PV alarm high/low limits

■EVENT INPUT

•Two discrete input points can be assigned to a speciﬁc

event.

•Event types

Switching banks / Switching operation / Switching manu-

al/auto mode / Switching local/remote SP

■CT INPUT

•Input type

M-System clamp-on current sensor (model: CLSE)

•Two input points can be assigned respectively to monitor

specific control output status.

•One signal can watch heater wire break, SSR shortcircuit

failure and overload at once.

•Control output must be turned on for at the minimum of

110 milliseconds to detect a heater wire break; must be

turned off for at the minimum of 200 milliseconds to de-

tect an SSR shortcircuit failure.

■COMMUNICATION

•Monitoring and setting can be performed easily with PC

Conﬁgurator Software (model: TC10CFG).

•Various values can be read and written via Modbus com-

munication.

■BUTTON OPERATION

•Monitoring and setting can be performed with button op-

eration.

TC10EM

P. 7 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

SYSTEM CONFIGURATIONS & CONTROL EXAMPLES

Relay

Oven

Heater Power

■1 loop heating ON/OFF control and heater wire break detection

1. Installation example:

• Temperature Controller (model: TC10EM)

• Clamp-on Current Sensor (model: CLSE)

• Oven

• Heater

• Relay

• Temperature sensor

2. Proccess until start operating:

CLSE

Relay Power

CONTROL OUTPUT 3 (Do1)

UNIVERSAL INPUT 2 (Pv2)

CT INPUT 1

Heater

Turn ON power supply

Set input sensor type and range

Set CT input to wire break detection

Select control mode (ON/OFF Control)

Specify target temperature (SP)

Select operation mode (auto)

Start operation

Temp. Sensor

■1 loop heating and cooling control (PID)

1. Installation example:

• Temperature Controller (model: TC10EM)

• Object to heat/cool

• Temperature sensor

2. Proccess until start operating:

Control output 2 (Mv2) Control output 1 (Mv1)

UNIVERSAL INPUT 1 (Pv1)

Object to

heat/cool

Cold water

Hot water

Select control mode

(PID)

Set deadband

Specify target temperature (SP)

Select operation mode (auto)

Start operation

Temp. Sensor

Turn ON power supply

Set input sensor type and range

Note: The examples above are for single loop, however, dual loop control is also availabe using only one TC10EM.

TC10EM

CONNECTION DIAGRAMS

TX+/RX+

TX–/RX–

RX+

RX–

HOST PC

*1. For using internal terminator, short-accross terminals 4 and 5.

■MASTER CONNECTION

TC10EM

TERMINATOR

FUNCTION

NO.

6 (.24) max

3.3 (.13) max

mm (inch)

Solderless terminal: Refer to the drawing on the right.

Recommended manufacturer: Japan Solderless Terminal

MFG.Co.Ltd, Nichifu Co.,ltd

Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)

TC10EM

P. 8 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

MODBUS COMMUNICATION

This device conforms with Modbus-RTU protocol (MODBUS APPLICATION PROTOCOL V1.1a / Modbus over Serial Line

Speciﬁcation & Implementation Guide V1.0).

The following communication parameters are selectable.

COMM. PROPERTY SELECTION

Node address 1 to 247

Baud rate 4800 bps

9600 bps

19200 bps

38400 bps (*)

57600 bps

Parity bit None

Odd (*)

Even

Stop bit 1 bit (*)

2 bits

(*) Factory setting

When appropriately set, the host PC connected via RS-485 can read measurands from and write conﬁgurations (setting) to the device.

All registers are assigned to Holding Registers, can be read out using Read Holding Registers command. If reading an ad-

dress with no assigned register is attempted, ‘0’ is given.

Write Multiple Registers command is used to write registers. If writing an address with no assigned register is attempted,

‘Exception’ is given.

FUNCTION CODE COMMAND RECOMMENDED TIME OUT VALUE

03 Read Holding Registers 0.5 seconds

04 Read Input Registers 0.5 seconds

06 Preset Single Register 2 seconds

16 Write Multiple Registers 2 seconds

These commands enable reading measurands and writing conﬁgurations.

Registers are represented in 16-bit integers. All registers are in the form of integer unless speciﬁcally given in the explana-

tions.

CAUTION : DO NOT apply new setting via Modbus and the front control buttons at once.

It is recommended to wait for a time period indicated under ‘recommended time out value’ in the above table to receive a

response for a command. If no response is received for these time periods, take appropriate error processing such as retrying.

■READING EXAMPLE

To read the MV value in the table below.

ADDRESS PARAMETER UNIT

5Loop 1, Heating MV (control output) 0.01%

If 7510 is read, the register value is converted into actual engineering unit value by the following equation:

7510 × 0.01 = 75.10%

■WRITING EXAMPLE

To write 40.0 at the SP value in the table below.

ADDRESS PARAMETER RANGE DEFAULT

1153 Loop 1, SP (setpoint) -3200.0 to +3200.0

(

decimal by input 1 decimal setting

)

25.0

With the decimal setting ‘1’, write in ‘400’ for ‘400.’

With the decimal setting ‘2,’ write in ‘4000’ for ‘40.00.’

With the setting ‘3,’ ‘40000’ cannot be written as the maximum range is limited up to 32000.

TC10EM

P. 9 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

■READING

The following parameters can be read out.

ADDRESS PARAMETER UNIT

1Loop 1, Status 1 (See the table below) ---

2Loop 1, Status 2 (See the table below) ---

3Loop 1, PV (present value)

Input 1 decimal setting

4Loop 1, Internal SP (setpoint value)

Input 1 decimal setting

5Loop 1, Heating MV (control output) 0.01%

6Loop 1, Cooling MV (control output) 0.01%

7Loop 1, Local SP (setpoint value)

Input 1 decimal setting

8Loop 1, Remote SP (setpoint value)

Input 1 decimal setting

9Loop 2, Status 1 (See the table below) ---

10 Loop 2, Status 2 (See the table below) ---

11 Loop 2, PV (present value)

Input 2 decimal setting

12 Loop 2, Internal SP (setpoint value)

Input 2 decimal setting

13 Loop 2, Heating MV (control output) 0.01%

14 Loop 2, Cooling MV (control output) 0.01%

15 Loop 2, Local SP (setpoint value)

Input 2 decimal setting

67 CT input 1, Current value 0.1A

68 CT input 1, Current value at the control output ON *10.1A

69 CT input 1, Current value at the control output OFF *10.1A

70 CT input 2, Current value 0.1A

71 CT input 2, Current value at the control output ON *10.1A

72 CT input 2, Current value at the control output OFF *10.1A

*1. ‘-1’ (-0.1A) is set when the Controller is unable to measure if the relevant control output does not remain ON or OFF for

the deﬁned time duration in a control cycle. No CT alarm is judged in this case.

Status 1 and Status 2 are assigned with the following status indicators.

BIT S TAT U S PARAMETER DATA 0 DATA 1

STATUS 1

LSB

MSB

0RUN Loop operating condition STOP RUN

1AUTO Loop control mode MANUAL AUTO

2 RSP Local / Remote SP selection Local SP Remote SP

3 SP_LAMP SP lamp operation Not operating Operating

4AT Auto-tuning Not running Running

5POUT_12 *2Loop 1 status: Control output 1

Loop 2 status: Control output 2

OFF ON

6POUT_34 *2Loop 1 status: Control output 3

Loop 2 status: Control output 4

OFF ON

7 INP_ERR Input error Normal Error

8 INP_R_ERR Remote SP input error Normal Error

9ALM_HB Heater wire break alarm Normal Alarm

10 ALM_SB SSR shortcircuit failure alarm Normal Alarm

11 ALM_OC Overload alarm Normal Alarm

12 --- --- --- ---

13 ALM_PV1 PV 1 alarm Normal Alarm

14 ALM_PV2 PV 2 alarm Normal Alarm

15 ALM_PV3 PV 3 alarm Normal Alarm

STATUS 2

LSB 0 EV1 Event input 1 OFF ON

1 EV2 Event input 2 OFF ON

2 BANK0 Bank bit 0 OFF ON

3 BANK1 Bank bit 1 OFF ON

*2. Control outputs 1 and 3 are read out at Loop 1 status, Control output 2 and 4 are read at Loop 2 status regardless of the

output assignment setting. These bits is always at ‘1’ (ON) with DC output.

TC10EM

P. 10 / 43EM-9581-B Rev.1

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

■SETPOINT VALUE SETTING

SP for each loop can be changed via Modbus.

ADDRESS PARAMETER RANGE DEFAULT

7 Loop 1, Local SP (setpoint value) -3200.0 to +3200.0

(

decimal by input 1/2 decimal setting

)

---

15 Loop 2, Local SP (setpoint value)

These registers are overwritten by the SP in bank setting when the power supply is turned off or when the bank is switched.

Write the SP in the bank setting if the values should be maintained.

■COMMAND EXECUTION

Predeﬁned commands for each loop can be issued via Modbus by writing in the following addresses.

ADDRESS PARAMETER RANGE DEFAULT

65 Loop 1, Command See the table below. ---

66 Loop 2, Command

Available commands are as in the table below:

COMMAND

PARAMETER

1Set loop operation to RUN

2 Set loop operation to STOP

3Set control mode to AUTO

4Set control mode to MANUAL

8 Reset all latched alarms in the loop

9 Reset all latched PV alarms

10 Reset all latched CT alarms

16 Switch to Bank 0

17 Switch to Bank 1

18 Switch to Bank 2

19 Switch to Bank 3

24 Run auto-tuning in the conditions speciﬁed by Bank 0

25 Run auto-tuning in the conditions speciﬁed by Bank 1

26 Run auto-tuning in the conditions speciﬁed by Bank 2

27 Run auto-tuning in the conditions speciﬁed by Bank 3

Loop operation, control mode and bank switching operation can be executed by an event input, however, using both commands

and event inputs may cause an unexpected result. We recommend that a function assigned to an event input be not controlled

by a command.

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