MacDon FFT FD75 Bedienungsanleitung

FD75

FlexDraper®® Combine Header with

CA25 Combine Adapter

Unload and Assembly Instructions (North America)

214325 Revision A

2018 Model Year

Original Instruction

Featuring MacDon FLEX-FLOAT Technology™

The harvesting specialists.

FD75 FlexDraper®Combine Header

Published: June 2017

Introduction

This instruction manual describes the unloading, setup, and predelivery requirements for the MacDon FD75

FlexDraper®Header with CA25 Combine Adapter.

To ensure your customers receive the best performance and safety from this product, carefully follow the unload

and assembly procedure from the beginning through to completion.

Carefully read all the material provided before attempting to unload, assemble, or use the machine.

Retain this instruction for future reference.

NOTE:

Keep your MacDon publications up-to-date. The latest version can be downloaded from our website (www.macdon.

com) or from our Dealer portal (https://portal.macdon.com) (login required).

A French language version of this manual can be downloaded from our MacDon International website (www.

macdon.com) and the Dealer portal (https://portal.macdon.com) (login required).

214325 iRevision A

List of Revisions

The following list provides an account of major changes from the previous version of this document.

Summary of Change Location

The name Lexion changed to CLAAS—representing a

wider product range.

Throughout

Filler cap now includes flange head screws for better fit. 3.2.1 Installing Filler Cap, page 21

Added topic for removing filler plates from transition

frame when attaching to AGCO Class 7 or 8 combines.

Preparing Transition Frame: AGCO Combines, page 29

Harness MD #220337 superseded by MD #279753.

•Installing Reel Fore-Aft/Header Tilt Selector Switch

and Harness: CLAAS 500 Series, page 52

•Installing Reel Fore-Aft/Header Tilt Selector Switch

and Harness: CLAAS 700 Series, page 61

Deleted step as per product support feedback. 4.7.1 Checking Pointed Guard Hold-Downs, page 95

Modified instruction and image; header must be in full

smile mode. 4.8 Centering Reel, page 97

Moved procedure to keep reel topics together. 4.9 Measuring and Adjusting Reel Clearance to

Cutterbar, page 98

Added reel cam checking topic. 4.9.3 Checking and Adjusting Reel Cam, page 101

Added topic for adjusting header level. 4.10 Checking and Adjusting Header Levelness, page

103

Removed Wing Balance chart. 4.12.2 Adjusting Wing Balance, page 115

Added topic for checking and adjusting the draper

tension.

4.14 Checking and Adjusting Feed Draper Tension,

page 121

Added header controls topic for Case 8010 combines. Setting Header Controls (Case 8010), page 150

•Added checking feed draper tension.

•Added note to install options before checking float.

•Moved Check header float ahead of Check wing

balance.

•Added remove all shipping wires.

8 Predelivery Checklist, page 295

214325 ii Revision A

214325 iii Revision A

Introduction................................................................................................................................................i

List of Revisions ........................................................................................................................................ ii

Chapter 1: Safety .................................................................................................................................... 1

1.1 Signal Words .......................................................................................................................................1

1.2 General Safety.....................................................................................................................................2

1.3 Safety Signs ........................................................................................................................................4

Chapter 2: Unloading Header and Adapter ...................................................................................... 5

2.1 Unloading Header and Adapter from Trailer ...........................................................................................5

2.2 Lowering Header .................................................................................................................................7

2.3 Removing Shipping Stands.................................................................................................................10

Chapter 3: Assembling Header and Adapter ................................................................................. 15

3.1 Attaching Reel Lift Cylinders ...............................................................................................................15

3.2 Setting up Combine Adapter ...............................................................................................................21

3.2.1 Installing Filler Cap....................................................................................................................21

3.2.2 Removing Auger Flighting Extensions.........................................................................................23

3.2.3 Removing Stripper Bars.............................................................................................................23

3.2.4 Replacing Feeder Deflectors: New Holland CR Combines............................................................24

3.3 Attaching Header to Combine .............................................................................................................26

3.3.1 Challenger, Gleaner, and Massey Ferguson Combines ................................................................26

Installing Reel Fore-Aft/Header Tilt Selector Switch and Harness .................................................26

Preparing Transition Frame: AGCO Combines............................................................................29

Attaching Header to Challenger, Gleaner, or Massey Ferguson Combine......................................30

3.3.2 Case IH Combines ....................................................................................................................34

Attaching Header to Case IH Combine .......................................................................................34

3.3.3 John Deere Combines ...............................................................................................................40

Installing Reel Fore-Aft/Header Tilt Switch: S and T Series Combines ..........................................40

Installing Reel Fore-Aft/Header Tilt Switch: 50, 60, and 70 Series Combines.................................45

Attaching Header to John Deere Combine..................................................................................49

3.3.4 CLAAS Combines .....................................................................................................................52

Installing Reel Fore-Aft/Header Tilt Selector Switch and Harness: CLAAS 500 Series....................52

Installing Reel Fore-Aft/Header Tilt Selector Switch and Harness: CLAAS 700 Series....................61

Attaching Header to CLAAS Combine ........................................................................................69

3.3.5 New Holland Combines .............................................................................................................73

Attaching Header to New Holland CR/CX Combine .....................................................................73

3.4 Completing Header Assembly.............................................................................................................79

3.4.1 Attaching Cam Arms..................................................................................................................79

3.4.2 Repositioning Gearbox ..............................................................................................................80

3.4.3 Removing Shipping Supports .....................................................................................................81

3.4.4 Positioning Transport Lights .......................................................................................................82

3.4.5 Opening Endshield....................................................................................................................83

3.4.6 Removing Crop Dividers from Storage ........................................................................................84

3.4.7 Installing Crop Dividers without Latch Option...............................................................................84

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214325 iv Revision A

3.4.8 Installing Crop Dividers with Latch Option ...................................................................................86

3.4.9 Closing Endshield .....................................................................................................................87

3.4.10 Installing Crop Divider Rods .....................................................................................................87

3.4.11 Installing Options.....................................................................................................................88

Chapter 4: Performing Predelivery Checks ................................................................................... 89

4.1 Checking Transport/Stabilizer Tire Pressure.........................................................................................89

4.2 Checking Wheel Bolt Torque ...............................................................................................................90

4.3 Checking Knife Drive Box ...................................................................................................................91

4.4 Checking Oil Level in Header Drive Gearbox........................................................................................92

4.5 Checking Oil Level in Hydraulic Reservoir ............................................................................................93

4.6 Checking and Adjusting Non-Timed Knife Drive Belt Tension.................................................................94

4.7 Checking and Adjusting Knife Hold-Downs ..........................................................................................95

4.7.1 Checking Pointed Guard Hold-Downs.........................................................................................95

Adjusting Pointed Guard Hold-Downs ........................................................................................96

Adjusting Hold-Down at Double-Knife Center Pointed Guard .......................................................96

4.8 Centering Reel...................................................................................................................................97

4.9 Measuring and Adjusting Reel Clearance to Cutterbar ..........................................................................98

4.9.1 Measuring Reel Clearance.........................................................................................................98

4.9.2 Adjusting Reel Clearance ........................................................................................................100

4.9.3 Checking and Adjusting Reel Cam............................................................................................101

4.10 Checking and Adjusting Header Levelness ......................................................................................103

4.11 Checking and Adjusting Header Float ..............................................................................................105

4.12 Checking and Adjusting Header Wing Balance ................................................................................. 110

4.12.1 Checking Wing Balance ......................................................................................................... 110

4.12.2 Adjusting Wing Balance ......................................................................................................... 115

4.13 Adjusting Auger to Pan Clearance ................................................................................................... 119

4.14 Checking and Adjusting Feed Draper Tension ..................................................................................121

4.15 Checking and Adjusting Side Draper Tension ...................................................................................122

4.16 Checking and Adjusting Skid Shoes ................................................................................................125

4.17 Checking Draper Seal ....................................................................................................................126

4.18 Lubricating Header.........................................................................................................................128

4.18.1 Greasing Procedure ..............................................................................................................128

4.18.2 Lubrication Points..................................................................................................................129

4.19 Checking and Adjusting Endshields .................................................................................................135

4.20 Checking Manuals..........................................................................................................................137

Chapter 5: Setting up Auto Header Height Control....................................................................139

5.1 Auto Header Height Control (AHHC)..................................................................................................139

5.1.1 Sensor Output Voltage Range –Combine Requirements ...........................................................140

Manually Checking Voltage Range...........................................................................................141

Adjusting Voltage Limits ..........................................................................................................142

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214325 vRevision A

5.1.2 Case IH 2300/2500 and 5088/6088/7088 Combines ..................................................................144

Engaging Auto Header Height Control (Case IH 2300) ..............................................................144

Calibrating Auto Header Height Control (AHHC) (Case IH 2300/2500 and 5088/6088/

7088) ........................................................................................................................145

Setting Sensitivity of Auto Header Height Control (Case IH 2300/2500 and 5088/6088/

7088) ........................................................................................................................146

5.1.3 Case IH 5130/6130/7130, 7010/8010, 7120/8120/9120, and 7230/8230/9230 Combines..............148

Checking Voltage Range from Combine Cab (Case 8010) .........................................................148

Setting Header Controls (Case 8010).......................................................................................150

Checking Voltage Range from Combine Cab (Case IH 5130/6130/7130, 7010/8010;

7120/8120/9120; 7230/8230/9230)..............................................................................151

Calibrating Auto Header Height Control (Case IH 5130/6130/7130, 7010/8010;

7120/8120/9120; 7230/8230/9230)..............................................................................154

Calibrating Auto Header Height Control (Case Combines with Version 28.00 or Higher

Software)...................................................................................................................156

Setting Preset Cutting Height (Case 7010/8010, 7120/8120/9120, 7230/8230/9230) ...................158

5.1.4 Challenger 6 and 7 Series Combines ........................................................................................159

Checking Voltage Range from Combine Cab (Challenger 6 and 7 Series) ...................................159

Engaging Auto Header Height Control (Challenger 6 Series)......................................................161

Calibrating Auto Header Height Control (Challenger 6 Series)....................................................162

Adjusting Header Height (Challenger 6 Series) .........................................................................164

Adjusting Header Raise/Lower Rate (Challenger 6 Series) ........................................................164

Setting Sensitivity of Auto Header Height Control (Challenger 6 Series)......................................165

5.1.5 Gleaner R62/R72 Combines ....................................................................................................166

System Requirements (Gleaner R62/R72)................................................................................166

Calibrating Auto Header Height Control (Gleaner R62/R72) .......................................................167

Setting Sensitivity of Auto Header Height Control (Gleaner R62/R72 Series)...............................167

5.1.6 Gleaner R65/R66/R75/R76 and S Series Combines (Except S9 Series) ......................................170

Checking Voltage Range from Combine Cab (Gleaner R65/R66/R75/R76 and S Series) .............170

Engaging Auto Header Height Control (Gleaner R65/R66/R75/R76 and S Series) .......................171

Calibrating Auto Header Height Control (Gleaner R65/R66/R75/R76 and S Series) .....................172

Turning Accumulator Off (Gleaner R65/R66/R75/R76 and S Series)...........................................174

Adjusting Header Raise/Lower Rate (Gleaner R65/R66/R75/R76 and S Series)..........................174

Adjusting Ground Pressure (Gleaner R65/R66/R75/R76 and S Series).......................................175

Adjusting Sensitivity of Auto Header Height Control (Gleaner R65/R66/R75/R76 and

S Series) ...................................................................................................................176

Troubleshooting Alarms and Diagnostic Faults (Gleaner R65/R66/R75/R76 and

S Series) ...................................................................................................................177

5.1.7 Gleaner S9 Series Combines ...................................................................................................179

Setting up Header (Gleaner S9 Series) ....................................................................................179

Setting up Reel Settings (Gleaner S9 Series)............................................................................183

Setting up Automatic Header Controls (Gleaner S9 Series)........................................................185

Calibrating Header (Gleaner S9 Series) ...................................................................................187

Operating with a Gleaner S9 Series Combine ...........................................................................190

Header In-Field Settings .........................................................................................................192

5.1.8 John Deere 50 Series Combines ..............................................................................................193

Output Voltage Range.............................................................................................................193

Calibrating Auto Header Height ...............................................................................................197

Setting Sensitivity of Auto Header Height Control ......................................................................199

Adjusting Threshold for Drop Rate Valve ..................................................................................200

Operating Auto Header Height.................................................................................................201

Replacing Auto Header Height Control (AHHC) Sensor .............................................................203

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214325 vi Revision A

5.1.9 John Deere 60 Series Combines ..............................................................................................204

Checking Voltage Range from Combine Cab (John Deere 60 Series) .........................................204

Calibrating Auto Header Height Control (John Deere 60 Series).................................................206

Turning Accumulator Off (John Deere 60 Series) ......................................................................207

Setting Sensing Grain Header Height to 50 (John Deere 60 Series)............................................208

Setting Sensitivity of Auto Header Height Control (John Deere 60 Series)...................................209

Adjusting Threshold for Drop Rate Valve (John Deere 60 Series) ...............................................210

5.1.10 John Deere 70 Series Combines ............................................................................................210

Checking Voltage Range from Combine Cab (John Deere 70 Series) .........................................210

Calibrating Feeder House Speed (John Deere 70 Series) ..........................................................214

Calibrating Auto Header Height Control (John Deere 70 Series).................................................214

Setting Sensitivity of Auto Header Height Control (John Deere 70 Series)...................................215

Adjusting Manual Header Raise/Lower Rate (John Deere 70 Series)..........................................216

5.1.11 John Deere S and T Series Combines.....................................................................................217

Checking Voltage Range from Combine Cab (John Deere S and T Series) .................................217

Calibrating Feeder House Fore/Aft Tilt Range (John Deere S and T Series) ................................220

Calibrating Auto Header Height Control (John Deere S and T Series) .........................................223

Setting Sensitivity of Auto Header Height Control (John Deere S and T Series) ...........................225

Adjusting Manual Header Raise/Lower Rate (John Deere S and T Series) ..................................226

Setting Preset Cutting Height (John Deere S and T Series)........................................................227

5.1.12 CLAAS 500 Series Combines.................................................................................................229

Auto Header Height Sensor Voltage Requirements ...................................................................229

Checking Sensor’s Output Voltage Range ................................................................................230

Calibrating Auto Header Height System ...................................................................................231

Setting Cutting Height (CLAAS 500 Series) ..............................................................................234

Setting Preset Cutting Height (CLAAS 500 Series)....................................................................234

Setting Cutting Height Manually (CLAAS 500 Series) ................................................................235

Setting Sensitivity of Auto Header Height Control (CLAAS 500 Series) .......................................235

Adjusting Auto Reel Speed (CLAAS 500 Series) .......................................................................238

5.1.13 CLAAS 700 Series Combines.................................................................................................241

Auto Header Height Sensor Voltage Requirements ...................................................................241

Checking Sensor’s Output Voltage Range ................................................................................241

Calibrating Auto Header Height System ...................................................................................243

Setting Cutting Height (CLAAS 700 Series) ..............................................................................246

Setting Sensitivity of Auto Header Height Control (CLAAS 700 Series) .......................................246

Adjusting Auto Reel Speed (CLAAS 700 Series) .......................................................................248

5.1.14 New Holland Combines CX/CR Series (CR Series –Model Year 2014 and Earlier) ....................250

Checking Voltage Range from Combine Cab (New Holland) ......................................................250

Engaging Auto Header Height Control (New Holland CR/CX Series) ..........................................252

Calibrating Auto Header Height Control (New Holland CR/CX Series) ........................................253

Adjusting Header Raise Rate (New Holland CR/CX Series) .......................................................255

Setting Header Lower Rate to 50 (New Holland CR/CX Series)..................................................256

Setting Sensitivity of Auto Header Height Control to 200 (New Holland CR/CX Series).................256

Setting Preset Cutting Height (New Holland CR/CX Series) .......................................................257

Configuring Reel Fore-Aft, Header Tilt, and Header Type (New Holland CR Series).....................258

5.1.15 New Holland Combines (CR Series –Model Year 2015 and Later) ............................................260

Engaging Auto Header Height Control (New Holland CR Series) ................................................260

Checking Voltage Range from Combine Cab (New Holland CR Series) ......................................262

Calibrating Auto Header Height Control (New Holland CR Series) ..............................................265

Setting Auto Height (New Holland CR Series) ...........................................................................268

Setting Maximum Work Height (New Holland CR Series)...........................................................269

5.1.16 Sensor Operation ..................................................................................................................270

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214325 vii Revision A

Chapter 6: Running up Header........................................................................................................273

6.1 Performing Post Run-Up Adjustments ...............................................................................................276

6.1.1 Adjusting Knife and Guards......................................................................................................276

Chapter 7: Reference .........................................................................................................................279

7.1 Torque Specifications .......................................................................................................................279

7.1.1 SAE Bolt Torque Specifications ................................................................................................279

7.1.2 Metric Bolt Specifications .........................................................................................................281

7.1.3 Metric Bolt Specifications Bolting into Cast Aluminum ................................................................284

7.1.4 Flare-Type Hydraulic Fittings....................................................................................................284

7.1.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) ....................................................................286

7.1.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable).............................................................288

7.1.7 O-Ring Face Seal (ORFS) Hydraulic Fittings .............................................................................289

7.1.8 Tapered Pipe Thread Fittings ...................................................................................................290

7.2 Conversion Chart.............................................................................................................................291

7.3 Definitions .......................................................................................................................................292

Chapter 8: Predelivery Checklist ....................................................................................................295

TABLE OF CONTENTS