MacDon FD75 Bedienungsanleitung

FD75

FlexDraper®® Combine Header

Operator’s Manual

214323 Revision A

2018 Model Year

Original Instruction

Featuring MacDon FLEX-FLOAT Technology™

The harvesting specialists.

FD75 FlexDraper®Combine Header

1000310

Published: July 2017

Introduction

This instructional manual contains information on the FD75 FlexDraper®Header and the CA25 Combine Adapter. It

must be used in conjunction with your combine operator's manual.

The FD75 FlexDraper®is specially designed as a straight cut header and is equipped to work well in all straight cut

conditions, whether cutting on or above the ground, using a three-piece flexible frame to closely follow ground

contours.

Carefully read all the material provided before attempting to use the machine.

Use this manual as your first source of information about the machine. If you follow the instructions provided, your

header will work well for many years. If you require more detailed service information, a technical manual is

available from your MacDon Dealer.

When setting up the machine or making adjustments, review and follow the recommended machine settings in all

relevant MacDon publications. Failure to do so may compromise machine function and machine life and may result

in a hazardous situation.

MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A

copy of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to

you by your Dealer. Damage resulting from any of the following conditions will void the warranty:

•Accident

•Misuse

•Abuse

•Improper maintenance or neglect

•Abnormal or extraordinary use of the machine

•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions

The Table of Contents and Index will guide you to specific areas of this manual. Study the Table of Contents to

familiarize yourself with how the information is organized.

1001699

Figure 1. Manual Storage Location

Keep this manual handy for frequent reference and to pass

on to new Operators or Owners. A manual storage case is

located inside the header left endshield.

Call your MacDon Dealer if you need assistance,

information, or additional copies of this manual.

NOTE:

Keep your MacDon publications up-to-date. The most

current version can be downloaded from our website (www.

macdon.com) or from our Dealer-only site (https://portal.

macdon.com) (login required).

This manual is also available in the following languages:

•French

•Portuguese

•Russian

•Spanish

They can be ordered from MacDon, downloaded from the Dealer Portal (https://portal.macdon.com) or from our

International website (http://www.macdon.com/world).

214323 iRevision A

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position. The front of the header is the side that faces the crop;

the back of the header is the side that connects to the combine.

•Unless otherwise noted, use the standard torque values provided in Chapter 8 Reference, page 507 of this

document.

214323 ii Revision A

List of Revisions

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this

document.

Summary of Change Refer To

Added conventions used in this document. Introduction, page i

Updated illustrations of header and adapter serial plate

locations. Model and Serial Number, page v

Updated header endsheet safety decal locations. 1.7 Safety Decal Locations, page 8

Added checking thread length to determine if

adjustment is required. Checking and Adjusting Feed Auger Springs, page 49

Updated illustrations of wrench indicator. Checking Wing Balance, page 67

Added locations of reel fore-aft / header tilt toggle

switch for each combine manufacturer. Controlling Header Angle, page 77

Added topic. Setting Header Controls (Case 8010), page 113

Added image of voltage limits on combine display.

Checking Voltage Range from Combine Cab (Case IH

5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/

8230/9230), page 114

Added header setup and calibration instructions for use

with John Deere S7 Series combines. 3.8.12 John Deere S7 Series Combines, page 191

Added Check Auger Drive Chain Tension and Check

Deck Height Adjustment. 5.3.2 Break-In Inspection, page 326

Corrected upper cross auger grease point descriptions. Every 250 Hours, page 333

•Updated service kit part number.

•Added instructions for replacing adapter fitting

MD #245160.

5.4.4 Changing Oil Filter, page 346

Updated illustrations to show line marked on bottom

cover. 5.7.2 Checking Auger Drive Chain Tension, page 357

Revised topic—No adjustment is required if spring

retainers are within +6 to –3 of flush and feed draper is

tracking properly.

5.10.2 Adjusting CA25 Feed Draper Tension, page 405

Added Second Stabilizer Wheel kit (B6179). 6.4.2 Stabilizer Wheels, page 484

Added Auger Dent Repair kit to Options and

Attachments. 6.5.7 Auger Dent Repair Kit, page 488

Updated U&A part numbers. 8.3 Unloading and Assembly, page 519

Removed single reel content throughout.

214323 iii Revision A

Changed “Lexion”to “CLAAS”throughout.

Moved Recommended Fluids and Lubricants to inside

back cover.

214323 iv Revision A

Model and Serial Number

Record the model number, serial number, and model year of the header, combine adapter, and transport/stabilizer

wheel option (if installed) in the spaces provided.

NOTE:

Right and left designations are determined from the operator’s position, facing forward.

1022661

Figure 2. Header

Draper Header

Header Model:

Serial Number:

Year:

The serial number plate (A) is located in the lower corner

on the left endsheet.

1022663

Figure 3. Adapter

Combine Adapter

Adapter Model:

Serial Number:

Year:

The serial number plate (A) is located on the underside of

the reservoir at the right end.

214323 vRevision A

1005072

Figure 4. Transport/Stabilizer Option

Slow Speed Transport/Stabilizer Wheel Option

Serial Number:

Year:

The serial number plate (A) is located on the right

axle assembly.

214323 vi Revision A

214323 vii Revision A

Introduction................................................................................................................................................i

List of Revisions ....................................................................................................................................... iii

Model and Serial Number...........................................................................................................................v

Chapter 1: Safety .................................................................................................................................... 1

1.1 Safety Alert Symbols ............................................................................................................................1

1.2 Signal Words .......................................................................................................................................2

1.3 General Safety.....................................................................................................................................3

1.4 Maintenance Safety .............................................................................................................................5

1.5 Hydraulic Safety...................................................................................................................................6

1.6 Safety Signs ........................................................................................................................................7

1.6.1 Installing Safety Decals ...............................................................................................................7

1.7 Safety Decal Locations.........................................................................................................................8

1.8 Understanding Safety Signs................................................................................................................12

Chapter 2: Product Overview ............................................................................................................ 19

2.1 Definitions .........................................................................................................................................19

2.2 Specifications ....................................................................................................................................21

2.3 Component Identification ....................................................................................................................24

2.3.1 FD75 FlexDraper®.....................................................................................................................24

2.3.2 CA25 Combine Adapter .............................................................................................................25

Chapter 3: Operation ........................................................................................................................... 27

3.1 Owner/Operator Responsibilities.........................................................................................................27

3.2 Operational Safety .............................................................................................................................28

3.2.1 Header Safety Props .................................................................................................................28

3.2.2 Reel Safety Props .....................................................................................................................29

Engaging Reel Safety Props......................................................................................................29

Disengaging Reel Safety Props .................................................................................................30

3.2.3 Endshields................................................................................................................................31

Opening Endshield ...................................................................................................................31

Closing Endshield.....................................................................................................................32

Removing Endshield.................................................................................................................33

Installing Endshield...................................................................................................................34

Adjusting Endshield ..................................................................................................................35

3.2.4 Linkage Covers.........................................................................................................................36

Removing Linkage Covers ........................................................................................................36

Installing Linkage Covers ..........................................................................................................37

3.2.5 Daily Start-Up Check .................................................................................................................38

3.3 Break-in Period..................................................................................................................................39

3.4 Shutting down the Machine.................................................................................................................40

3.5 Cab Controls .....................................................................................................................................41

3.6 Header Setup ....................................................................................................................................42

TABLE OF CONTENTS

214323 viii Revision A

3.6.1 Header Attachments..................................................................................................................42

3.6.2 Header Settings ........................................................................................................................42

3.6.3 Optimizing Header for Straight Combining Canola .......................................................................49

Checking and Adjusting Feed Auger Springs ..............................................................................49

3.6.4 Reel Settings ............................................................................................................................51

3.7 Header Operating Variables................................................................................................................53

3.7.1 Cutting Height...........................................................................................................................53

Cutting off the Ground...............................................................................................................53

Cutting on the Ground...............................................................................................................56

3.7.2 Header Float.............................................................................................................................58

Checking and Adjusting Header Float ........................................................................................59

Locking/Unlocking Header Float ................................................................................................64

Locking/Unlocking Header Wings ..............................................................................................65

Operating in Flex Mode .............................................................................................................65

Operating in Rigid Mode............................................................................................................66

3.7.3 Checking and Adjusting Header Wing Balance ............................................................................67

Checking Wing Balance ............................................................................................................67

Adjusting Wing Balance ............................................................................................................73

3.7.4 Header Angle............................................................................................................................76

Controlling Header Angle ..........................................................................................................77

3.7.5 Reel Speed...............................................................................................................................79

Optional Reel Drive Sprockets ...................................................................................................79

3.7.6 Ground Speed ..........................................................................................................................80

3.7.7 Draper Speed ...........................................................................................................................80

Adjusting Side Draper Speed.....................................................................................................81

Adjusting Feed Draper Speed....................................................................................................82

3.7.8 Knife Speed..............................................................................................................................82

Checking Knife Speed ..............................................................................................................83

3.7.9 Reel Height...............................................................................................................................84

3.7.10 Reel Fore-Aft Position..............................................................................................................84

Adjusting Reel Fore-Aft Position ................................................................................................85

Repositioning Fore-Aft Cylinders ...............................................................................................85

Repositioning Fore-Aft Cylinders with Multi-Crop Rapid Reel Conversion Option ...........................89

3.7.11 Reel Tine Pitch ........................................................................................................................91

Reel Cam Settings....................................................................................................................91

Adjusting Reel Cam ..................................................................................................................94

3.7.12 Crop Dividers ..........................................................................................................................94

Removing Crop Dividers with Latch Option from Header..............................................................94

Removing Crop Dividers without Latch Option from Header .........................................................95

Installing Crop Dividers with Latch Option onto Header................................................................97

Installing Crop Dividers without Latch Option onto Header ...........................................................98

3.7.13 Crop Divider Rods ...................................................................................................................99

Removing Crop Divider Rods ..................................................................................................100

Installing Crop Divider Rods ....................................................................................................100

Rice Divider Rods...................................................................................................................101

3.8 Auto Header Height Control (AHHC)..................................................................................................102

3.8.1 Sensor Output Voltage Range –Combine Requirements ...........................................................103

Manually Checking Voltage Range...........................................................................................104

Adjusting Voltage Limits ..........................................................................................................105

TABLE OF CONTENTS

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