Mackworth TX440-122515 Kurzanleitung

Doc No. 996553 Revision of document: A

Revision Date: 08.04.2021

Commissioning Manual

TX Ceiling Track Hoist

 
 
 
996553 –Revision A P a g e | 2 of 17 
Contents 
 Introduction ............................................................................................................................................3 
 Safety Precautions ..................................................................................................................................4 
2.1 Required Tools and Equipment for Hoist Commissioning and Decommissioning..............................5 
 Hoist Unboxing........................................................................................................................................6 
 Hoist Installation.....................................................................................................................................7 
4.1 Ceiling Track Access.............................................................................................................................7 
4.2 Installing the Charger ..........................................................................................................................8 
4.2.1 Installing Charging Dock Type 1 (Track Type 1) ...........................................................................8 
4.2.2 Installing Charging Dock Type 2 (Track Type 2) ...........................................................................9 
4.2.3 Installing Charging Dock Type 3 (Track Type 3, 4 and 5) ...........................................................10 
4.3 Installing the Hoist.............................................................................................................................11 
 Component Attachment .......................................................................................................................12 
5.1 Attaching the Handset ......................................................................................................................12 
5.2 Attaching the Carry Bar.....................................................................................................................13 
 Hoist Start Up and Function Checks .....................................................................................................14 
6.1 Turning the Hoist ON and OFF ..........................................................................................................14 
6.2 Operating Controls............................................................................................................................14 
6.3 Manually Traversing the Hoist along the Track ................................................................................15 
6.4 Charging the Hoist.............................................................................................................................15 
 Accessories............................................................................................................................................15 
 Decommissioning..................................................................................................................................16 
8.1 Hoist Removal ...................................................................................................................................16 
8.2 Hoist Dismantling ..............................................................................................................................16 
8.3 Hoist Disposal....................................................................................................................................16 
 
 
 
 
 

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Introduction

Welcome to the Mackworth TX Ceiling Track Hoist Commissioning and Decommissioning Manual, this manual includes the

TX440 and TX600 variants. Here it will explain on how to successfully install the Hoist into a pre-existing Ceiling Track safely and

securely, as well as how to remove the Hoist from the Track. Use the contents page for easier navigation around the manual to

discover the required section. The aim of the manual is that to help and assist you, so that you can provide a successful

installation and removal of the hoist for the satisfaction and safety of the customer.

The Mackworth TX is available in different configerations dependent on track profile. The track profiles are shown below:

When Commissioning the Mackworth TX Hoist, one of the above track profiles should match the track the hoist is about to be

installed into.

To ensure the hoist available is compatable with the pre-installed track, refer to the table below.

This following guide covers the following TX Models:

Hoist Type

Track Type

TX440 –122515

Type 1

TX440 –122516

Type 2

TX440 –122517

Type 3

TX440 –122518

Type 4

TX440 –122519

Type 5

TX600 –122520

Type 1

TX600 –122521

Type 2

TX600 –122522

Type 3

TX600 –122523

Type 4

TX600 –122524

Type 5

Type 1

Type 2

Type 3

Type 4

Type 5

Table 1

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Safety Precautions

Read and understand this manual in its entirety before installing the Ceiling Track Hoist.

The information in this manual is important for the safety of anyone near the TX Hoist and must be read and understood to help

prevent injuries.

The TX Hoist has been specifically designed to be installed in both the professional and home health care environments.

No matter the environment, health and safety factors should be considered to ensure the safety and essential performance of

the hoist and to avoid unnecessary damage or injuries to people within the area of the hoist.

Typical examples include radiated heat (e.g. from a heater or fireplace), excessive moisture impacting electrical performance

(e.g. from a bathroom or kitchen area) and the correct storage of the hoist after use (e.g. handset position on the carry bar).

The hoist is not intended to be used in environments where there are rapid changes in the environmental temperature and

humidity during intended use.

Any commissioning or decommissioning of the Hoist that has not been carried out by an authorised Mackworth personnel will

void the product warranty.

•Mackworth authorised personnel must be the only Engineers who Commission and Decommission the TX Hoist.

•The Hoist must be turned OFF during installation and removal for the safety of the Engineer and Customer.

•Always ensure suitable clearance when installing and removing a Hoist into/from a Ceiling Track.

•Ensure that all the below procedures are followed correctly as instructed in this manual.

•All listed tools and equipment stated in this manual must be used to safely commission and decommission the Hoist.

•The TX Hoist has been specifically designed to be installed in both the professional and home health care environments

only and should not be installed elsewhere.

Unauthorised modifications on any Mackworth product may affect its safety. The manufacturer will not be held

responsible for any accident, incident or deficiencies of performance that occur as a result of any unauthorised

modification to its products.

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Required Tools and Equipment for Hoist Commissioning and

Decommissioning

When carrying out work on the Ceiling Track Hoist you will require the following:

Tools Required

2mm T Bar Allen wrench

2.5mm T Bar Allen wrench

3mm T Bar Allen wrench

4mm T Bar Allen wrench

5mm T Bar Allen wrench

5.5mm combination spanner

8mm combination spanner

13mm combination spanner x2

No. 2 Pozi drive screwdriver

Small slotted screwdriver

External Circlip pliers 3-10mm

Long nose pliers

Side snips

Power Drill

Drill Piece set up to 8.5mm

Equipment Required

Step Ladder

Marker Pen

Cloth

Lint Free Cloth

The correct documentation

Service Stand

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Hoist Unboxing

This section will summarize the layout of the Hoist Packaging and what is included in the Box. It is recommended a small

pocketknife is used for smoother unpacking of the Hoist. The Hoist is packed into a single box (280x670x365), weighing

approximately 11 kg (24 lb). Below is a list of components that are included in the box.

Item

Description

Product Code

TX Hoist

See Table 1:

Carry Bar

300024

Handset

122073

Hoist Charger

122100, 122326, 122327

Allen Key –4mm

122093

User Manual

999553

Using a knife to open the box down the middle, the box should open to a

similar view to the image on the right. It will include all the above components.

Below is an image of all the included components for easier reference.

Remove the components from the box, taking the parts out in the following

order:

Once removed from the box, remove each individual component from their plastic

bag ready for Track Installation.

1. Carry bar

2. Packaging foam

3. Handset

4. Hoist battery charger

5. Trolley

6. User Manual

7. TX Hoist

Table 2

Figure 1

Figure 2

Figure 3

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Hoist Installation

This section will cover the following guidelines on how to remove the safety components from the pre-installed track, how to

install the charger into the track and how to install the Hoist into the track.

This section will cover all variant types of the TX hoist range.

Ceiling Track Access

Prior to installing the Trolley into the pre-installed track, the track entrance must first be opened. A pre-installed track should

include an end stop, safety bolt and an end cap. If these parts are not installed, it is essential that they are once the Trolley is

installed.

Follow the guidance below to remove the ceiling track components. It is recommended that a step ladder is used to perform the

task safer and easier.

1. Remove the end cap from the end of the track. (Figure 4)

2. Using two 13mm spanners, loosen the safety bolt and remove the securing nut from the end. (Figure 5)

3. Remove the safety bolt from the track and remove the large rubber bumper held within the track. (Figure 6)

4. Using a 5mm Allen Key, release the two screws securing the end stop and slide the end stop out of the track. (Figure 7)

To refit the end stop, safety bolt and end cap, follow the steps above in reverse order noting the following points:

•Ensure the end stop bumper is facing into the ceiling track.

•Ensure all fasteners are secure and cannot come undone without the use of tools.

•When fitting a charging dock, an end stop is not required at that end of the track.

(The images in this section all refer to a Track Type 1 installation, but the same process applies for all the remaining track types)

Figure 4

Figure 5

Figure 6

Figure 7

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Installing the Charger

The section below will cover the Installation of the Hoist chargers into their specified Tracks. The list below specifies which

chargers are compatible with which track types.

➢Standard Charging Dock (122100) is designed for the Standard Prism Track (Track Type 1).

➢Charging Dock Type 2 (122327) is designed for Track Type 2.

➢Charging Dock Type 3 (122326) is designed for Track Type 3, 4 and 5.

Use the Track Profile diagrams and the in the introduction to ensure that the Hoist and Charger provided is correct and

compatible with the Pre-Installed Track. Do not use a variant Hoist and Charger with an incorrect track as they are incompatible.

4.2.1 Installing Charging Dock Type 1 (Track Type 1)

To install the TX Charger, follow the guidance below:

1. Complete all relevant steps in 4.1 to gain access to the Ceiling Track.

2. A step ladder is recommended for easier and safer installation.

3. Align the Charger as shown in Figure 8, the Charger must be inserted into the track backward (as shown) and must slid all

the way to the other end of the Track. This ensures that the Charger is facing inward and allow the Hoist to dock.

4. Position the Charger in front of the Safety Bolt bumper to achieve maximum track length. (Figure 9)

5. Fix the Charger in place using a 5mm Allen Key to tighten the two bolts. Ensure the Charger is positioned straight in the

track. (Figure 10)

6. Route the Charger wire in a tidy fashion to the closest power supply.

7. The Charger block locates into its bracket as shown in figure 11. Raw Plugs and Screws are provided to fix the unit to the

wall if desired.

8. Choose a suitable location on the buildings wall where the charging unit can be fitted. The wall must be of good structure to

fit the three screw fixing points.

9. Drill three 7mm holes into the wall that will allow the three given brown raw plugs to be fitted, measure the gap between

the three drilled holes to match the profile of the of the charging unit bracket.

10. Place the raw plugs into the drilled holes.

11. Align the charging bracket fixing point with the holes and use a pozi head screwdriver to fix the two screws and secure the

bracket to the wall. (Figure 12)

12. Fit the Charging Unit into the Bracket.

13. Plug the Charger into the nearest wall socket and turn on the power supply.

14. The Charging Dock is ready for use.

15. If a Hoist is not being installed directly after charger installation. Refer back to section 4.1 to refit the removed track

components to close access to the Ceiling Track.

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

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4.2.2 Installing Charging Dock Type 2 (Track Type 2)

Although the charger looks different to the Type 1 Charging Dock, the installation process is the same. See below for details on

installing the variant along with the variant charger images.

To install the TX Charger, follow the guidance below:

1. Complete all relevant steps in 4.1 to gain access to the Ceiling Track.

2. A step ladder is recommended for easier and safer installation.

3. Align the Charger as shown in Figure 13, the Charger must be inserted into the track backward (as shown) and must slid all

the way to the other end of the Track. This ensures that the Charger is facing inward and allow the Hoist to dock.

4. Position the Charger in front of the Safety Bolt bumper to achieve maximum track length. (Figure 14)

5. Fix the Charger in place using a 5mm Allen Key to tighten the two bolts. Ensure the Charger is positioned straight in the

track. (Figure 15)

6. Route the Charger wire in a tidy fashion to the closest power supply.

7. The Charger block locates into its bracket as shown in figure 16. Raw Plugs and Screws are provided to fix the unit to the

wall if desired.

8. Choose a suitable location on the buildings wall where the charging unit can be fitted. The wall must be of good structure to

fit the three screw fixing points.

9. Drill three 7mm holes into the wall that will allow the three given brown raw plugs to be fitted, measure the gap between

the three drilled holes to match the profile of the of the charging unit bracket.

10. Place the raw plugs into the drilled holes.

11. Align the charging bracket fixing point with the holes and use a pozi head screwdriver to fix the two screws and secure the

bracket to the wall. (Figure 17)

12. Fit the Charging Unit into the Bracket

13. Plug the Charger into the nearest wall socket and turn on the power supply

14. The Charging Dock is ready for use.

15. If a Hoist is not being installed directly after charger installation. Refer back to section 4.1 to refit the removed track

components to close access to the Ceiling Track.

Figure 13

Figure 14

Figure 15

Figure 16

Figure 17

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4.2.3 Installing Charging Dock Type 3 (Track Type 3, 4 and 5)

Although the charger looks different to the Type 1 Charging Dock, the installation process is the same. See below for details on

installing the variant along with the variant charger images.

To install the TX Charger, follow the guidance below:

1. Complete all relevant steps in 4.1 to gain access to the Ceiling Track.

2. A step ladder is recommended for easier and safer installation.

3. Align the Charger as shown in Figure 18, the Charger must be inserted into the track backward (as shown) and must slid all

the way to the other end of the Track. This ensures that the Charger is facing inward and allow the Hoist to dock.

4. Position the Charger in front of the Safety Bolt bumper to achieve maximum track length. (Figure 19)

5. Fix the Charger in place using a 5mm Allen Key to tighten the two bolts. Ensure the Charger is positioned straight in the

track. (Figure 20)

6. Route the Charger wire in a tidy fashion to the closest power supply.

7. The Charger block locates into its bracket as shown in figure 21. Raw Plugs and Screws are provided to fix the unit to the

wall if desired.

8. Choose a suitable location on the buildings wall where the charging unit can be fitted. The wall must be of good structure to

fit the three screw fixing points.

9. Drill three 7mm holes into the wall that will allow the three given brown raw plugs to be fitted, measure the gap between

the three drilled holes to match the profile of the of the charging unit bracket.

10. Place the raw plugs into the drilled holes.

11. Align the charging bracket fixing point with the holes and use a pozi head screwdriver to fix the two screws and secure the

bracket to the wall. (Figure 22)

12. Fit the Charging Unit into the Bracket

13. Plug the Charger into the nearest wall socket and turn on the power supply

14. The Charging Dock is ready for use.

15. If a Hoist is not being installed directly after charger installation. Refer back to section 4.1 to refit the removed track

components to close access to the Ceiling Track.

Figure 18

Figure 19

Figure 20

Figure 21

Figure 22

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