Magnum Dimensions ME-AGS-S Bedienungsanleitung

Owner’s Manual

ME-AGS-S

Automatic Generator Start

for Standalone Systems

Thank you from all of us at Sensata Technologies for purchasing this

ME-AGS-S controller. The ME-AGS-S is a product under the Magnum-

Dimensions brand from Sensata Technologies. We understand that

you have many purchasing options in the marketplace, and are

pleased that you have decided on this product. This AGS-S controller

was proudly assembled and tested in the United States.

At Sensata we are committed to providing you with quality products

and services. We hope your experience with us is positive.

Disclaimer of Liability

Since the use of this manual and the conditions or methods of

installation, operation, use and maintenance of the ME-AGS-S (Auto

Generator Start – Standalone) is beyond the control of Sensata

Technologies, this company does not assume responsibility and

expressly disclaims liability for loss, damage or expense, whether

direct, indirect, consequential or incidental, arising out of or anyway

connected with such installation, operation, use, or maintenance.

Note as well that while every precaution has been taken to ensure

the accuracy of the contents of this manual, the speciﬁcations

and product functionality may change without notice. Sensata

Technologies assumes no responsibility for errors or omissions.

Restrictions on Use

The ME-AGS-S may only be used in life-support devices or systems

with the express written approval of Sensata Technologies. Failure

of the ME-AGS-S can reasonably be expected to cause the failure

of that life-support device or system, or to affect the safety or

effectiveness of that device or system. If the ME-AGS-S fails, it is

reasonable to assume that the health of the user or other persons

may be endangered.

Permission to copy, distribute, and/or modify this document is

prohibited without express written permission by Sensata.

Document Information

Description – ME-AGS-S Owner’s Manual

Part Number and Revision – 64-0004 Rev C

Date Published – March 2016

This manual is printed without color for cost savings. However, this

entire manual can be downloaded from our website (see below) with

many diagrams available in color.

Contact Information

Sensata Technologies

2211 West Casino Rd.

Everett, WA 98204

Phone: 425-353-8833, Fax: 425-353-8390

Web: www.Magnum-Dimensions.com

Product Safety Information

IMPORTANT PRODUCT SAFETY INSTRUCTIONS

This manual contains safety instructions that must be followed during

the installation and operation of this product. Read all instructions

and safety information contained in this manual before proceeding.

Safety Symbols

To reduce the risk of electrical shock, ﬁre, or other safety hazard, the

following safety symbols have been placed throughout this manual

to identify dangerous situations and important safety instructions.

WARNING: Indicates that failure to take a speciﬁed action

could result in physical harm to the user.

CAUTION: This symbol indicates that failure to take a speciﬁed

action could result in damage to the equipment.

Info: This symbol indicates information that emphasizes or

supplements important points of the main text.

Product Safety Alerts

WARNING:

• All electrical work must be performed in accordance with

local, state, and federal electrical codes.

• This product is designed for indoor and compartment

installation. Do not expose to rain, snow, moisture, or

liquids of any type.

• Use insulated tools to reduce the chance of electrical

shock or accidental short circuits.

WARNING: Severe personal injury, death, and equipment

damage can result from operating the generator in a garage,

building, or a confined space. The generator produces

dangerous fumes when it is running. If the generator is

installed in an RV, disable the AGS system to prevent

the generator from starting when the RV is in a conﬁned

space.

WARNING: ENGINE EXHAUST GASSES CAN BE DEADLY.

Install a reliable carbon monoxide alarm in your vehicle,

building, or home before starting a generator or enabling

the AGS. All engine exhaust contains carbon monoxide: an

odorless, colorless gas that can cause severe personal injury/

death. Symptoms of CO poisoning:

• dizziness, headache or throbbing temples,

• weakness or muscular twitching,

• sleepiness or confusion, and nausea or vomiting

If you experience any of the above symptoms, get to fresh

air immediately. If symptoms persist, seek medical attention.

Shut down the generator and do not operate until the unit is

inspected and repaired.

Product Safety Information

WARNING: With an AGS system installed, exhaust CO,

electrical shock, and moving parts hazards are possible due

to unexpected engine/generator starting. Disconnect the

engine/generator starting battery cables or AGS connection

to the engine/generator before working on the generator or

any other electrical system powered by it.

• Remove all jewelry (such as rings, watches, bracelets, etc.)

when installing or performing maintenance on your batteries

and the inverter system.

• Always disconnect the batteries or energy source prior to

installing or performing maintenance on your batteries and

inverter system. Live power may be present at more than one

point since an inverter utilizes both batteries and AC. Turning

off the inverter may not reduce this risk. As long as AC power

is connected, it will pass through the inverter regardless of

the power switch on the inverter or the ON/OFF INVERTER

pushbutton on the remote/router.

• Wear eye protection—such as safety glasses—when working

with batteries.

• Never work alone. Always have someone near you when working

around batteries.

• Never use old or untested batteries. Check each battery’s label

for age, type, and date code to ensure all batteries are identical.

• Batteries are sensitive to changes in temperature. Always install

batteries in a stable environment.

Table of Contents

1.0 Introduction................................................................1

1.1 ME-AGS-S Components/Features .................................. 2

1.1.1 AGS Remote Switch .................................................... 2

1.1.2 AGS Controller ........................................................... 3

1.1.3 Communication Cable ................................................. 4

2.0 Installation .................................................................5

2.1 Installation Requirements ............................................ 5

2.2 Required Components and Tools ................................... 7

2.2.1 Supplied Components ................................................. 7

2.2.2 Other Required Equipment and Materials ....................... 7

2.2.3 Required Tools ........................................................... 7

2.3 Mounting Procedure .................................................... 7

2.3.1 Mounting the AGS Controller ........................................ 7

2.3.2 Mounting the AGS Remote Switch ................................. 7

2.4 Connecting the Communication Cable............................ 9

2.4.1 Communication Cable ................................................. 9

2.5 ME-AGS-S Terminal Block Wiring .................................. 9

2.5.1 Power Connections (Terminals 3 and 4) ........................10

2.5.2 Generator Run Sense Connection (Terminal 2)...............10

2.5.3 Gen Start/Stop Connections (Terminals 1, 5, 6, 7, & 8) ...12

2.6 Common ME-AGS-S Generator Wiring Diagrams ............13

3.0 Setup ........................................................................19

3.1 Internal Settings .......................................................19

3.2 External Settings.......................................................21

3.3 AGS Functional Tests..................................................23

3.3.1 Power-Up Test...........................................................23

3.3.2 Generator Wiring Test ................................................23

4.0 Operation..................................................................24

4.1 AGS Controller LED Indicators .....................................24

4.1.1 TEST Switch .............................................................24

4.1.2 STATUS LED Indicator ................................................24

4.1.3 READY LED Indicator..................................................24

4.2 Remote Switch Operation ...........................................25

4.2.1 Switch Positions ........................................................25

4.2.2 STATUS LED Indicator ................................................26

4.3 AGS System Operation ...............................................26

4.3.1 Operational Notes......................................................27

5.0 Troubleshooting........................................................28

A-1 Appendix...................................................................29

A-1.1 Optional Accessories for the ME-AGS-S.........................29

A-1.2 Additional Magnum Equipment/Accessories ...................29

Limited Warranty ..............................................................30

How to Receive Repair Service ...............................................31

List of Tables

Table 3-1, GEN TYPE Settings.................................................20

Table 3-2, ME-AGS-S Default Settings .....................................21

Table 5-1, Troubleshooting Guide ............................................28

List of Figures

Figure 1-1, ME-AGS-S Remote Switch Features.......................... 2

Figure 1-2, ME-AGS-S Controller Features................................. 4

Figure 1-3, ME-AGS-S Communications Cable ........................... 4

Figure 2-1, ME-AGS-S System Diagram .................................... 6

Figure 2-2, Controller Dimensions............................................ 8

Figure 2-3, Remote Dimensions............................................... 8

Figure 2-4, Communication Cable Connection............................ 9

Figure 2-5, Communication Cable (Data Type)........................... 9

Figure 2-6, Generator Run Sense Options ................................11

Figure 2-7, Wiring to the AGS Controller’s Terminal Block...........13

Figure 2-8, Warning Label......................................................14

Figure 2-9, Two-wire Start Control ..........................................15

Figure 2-10, Three-wire Momentary Control .............................16

Figure 2-11, Three-wire Maintain Control .................................17

Figure 2-12, Three-wire Momentary Control (with Preheat) ........18

Figure 3-1, Inside the AGS Controller ......................................19

Figure 3-2, DC Voltage Settings..............................................19

Figure 3-3, External Settings..................................................21

Figure 4-1, Controller Front Panel Controls and Indicators ..........25

Figure 4-2, Remote Switch Controls and Indicators ...................26

Introduction

1.0 Introduction

The Automatic Generator Start – Standalone version (ME-AGS-S)

from Sensata is designed as a standalone device. It will automatically

start your generator based on low battery voltage and/or a high

temperature condition.

Info: See Figure 3-1 for information on how to identify your

ME-AGS’s revision level.

Info: If you are using a Sensata inverter/charger (provided

with a network port) and a ME-RC or ME-ARC remote, use

the ME-AGS-N (AGS – Network version) for full network

capability of the AGS system.

This AGS is used to continuously monitor your battery system and/

or the surrounding area temperature, and to automatically start the

generator when the battery requires charging and/or power is needed

to run an air conditioner to cool down the surrounding area.

The temperature turn-on feature is useful in many applications. For

example, if you have an RV (recreational vehicle) coach in a hot

environment, the AGS monitors the coach temperature and turns on

the generator to power the air conditioner. This allows you to leave

pets and precious items in your coach while you are away—all the

while knowing your coach will stay cool and comfortable. Even if you

don’t have pets, there’s nothing better than returning to a nice cool

coach while dry camping in hot weather. Plus, no more worrying

about dead batteries.

The AGS system includes a controller with on-board adjustments and

interfaces, and a user-friendly remote control switch. The controller

provides the wiring interface for the battery bank and generator

start/stop circuits. It has adjustments for setting the generator’s

run time, high temperature start, and low battery voltage start;

and if needed, the Clock and Quiet Time adjustments can be set to

comply with RV park/rest area nighttime low noise requirements.

The remote switch allows testing and activating the AGS system, and

provides a LED indicator to display AGS system status information.

This AGS is compatible with most AC or DC generators with

either two-wire or three-wire start controls; such as Onan, Power

Tech, Generac, Martin, Kohler, Honda, Westerbeke, Yamaha, and

many others. For a list of generators that have been successfully

used with the AGS (& their respective wiring diagrams), visit:

www.Magnum-Dimensions.com.

The standalone AGS is equipped with the following features:

• Compatible with 12, 24, or 48-volt systems

• Easily adjustable settings for run-time, low voltage, and high

temperature start

• Quiet Time setting to prevent generator operation during

nighttime hours

Introduction

1.1 ME-AGS-S Components/Features

The ME-AGS-S has the following components and features:

• AGS Remote Switch • AGS-S Controller • Communication cable

1.1.1 AGS Remote Switch

The AGS remote switch is the user interface display, and connects to

the AGS controller using the supplied communications cable. Refer

to Figure 1-1.

1Selector Switch – allows the AGS system to be enabled/

disabled for automatic generator operation and tested for

correct wiring.

• ENABLE – activates the AGS to monitor voltage and/or

temperature—uses this information to determine when to

automatically start the generator.

• OFF – disables the AGS generator start/stop functions.

• TEST – initiates an automatic generator start/stop

sequence for testing the generator’s wiring and operation.

2STATUSIndicator– this bi-color (green or red) LED indicator

illuminates to provide information on AGS operation.

3Temperature Sensor (internal) – location of the

internal sensor used to start the generator (based on high

temperature).

Figure 1-1, ME-AGS-S Remote Switch Features

• Compatible with any inverter/charger-based system

• Compatible with most AC or DC generators with either two-wire

or three-wire start controls

• TEST switch provides immediate conﬁrmation of installation

wiring

• Removable 8-port terminal block for easy wiring and power-

down

• Front panel LED indicators for generator start/stop status and

generator faults

Introduction

1.1.2 AGS Controller

The AGS controller provides adjustments and the generator’s wiring

connections. Refer to Figure 1-2.

1AGS Adjustments (x5) –The thumb wheel adjustments

allow the AGS to be conﬁgured to your speciﬁc system

preferences.

• RUN TIME HOURS – determines the length of time the

generator runs once it is automatically started.

• START TEMP °F – allows you to

enable and set a

high temperature value that causes the generator to

automatically start.

• START VOLTS DC – allows you to enable and set a

low battery voltage value that causes the generator to

automatically start.

• CLOCK AM/PM – determines the correct time, which in

turn allows the Quiet Time feature to function correctly.

• QUIET TIME PM/AM – used to prevent the generator from

starting during speciﬁc hours.

2STATUSIndicator– this bi-color (green or red) LED indicator

illuminates to provide information on AGS operation.

3TEST Switch – a momentary pushbutton switch that allows

the AGS system to be tested for correct wiring and generator

start/stop operation.

4Wiring Terminal Block – this 8-port friction-ﬁt connector

powers the AGS and connects the generator’s start/stop and

run sense wires.

5Mounting Flange – used to secure the inverter to a shelf

or wall.

6READY Indicator – this green LED indicator illuminates to

indicate that the AGS is powered and the remote switch is

connected.

7REMOTE Connection Port (purple label) – a RJ12 port

which provides the connection point for the remote switch.

Introduction

Figure 1-2, ME-AGS-S Controller Features

1.1.3 Communication Cable

A six-conductor, 25-foot RJ12 cable used to carry power and data

between the remote and the AGS controller. See Figure 1-3.

Info: See Figure 2-5 for a close-up of the communications

cable’s conductor wiring.

Figure 1-3, ME-AGS-S Communications Cable

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