Magnum V-BOX PV Series Beilage

INSTALLATION and OPERATING

INSTRUCTION MANUAL

V-BOX MATERIAL SPREADERS

PV SERIES

INDEX

SAFETY ALERT ............................................................................................................... 2

INSTALLATION & ASSEMBLY INSTRUCTIONS ............................................................. 3 - 4

ELECTRIC THROTTLE CONTROLS ................................................................................ 5 - 6

CENTER HIGH MOUNT STOP LAMP ............................................................................... 7 - 8

CLUTCH BURNISHING .................................................................................................... 9

SPREADER OPERATION ................................................................................................. 10 - 14

SPREADER MAINTENANCE ............................................................................................ 15

SPREADER PARTS LISTS & EXPLODED VIEW

• HONDA ENGINE SPREADERS .................................................................................... 16 - 21

• BRIGGS & STRATTON ENGINE SPREADERS ............................................................ 22 - 27

• SUPERIOR GEARBOX ASSEMBLY .............................................................................. 28 - 29

• SPINNER ASSEMBLY

•• SHORT ............................................................................................ 30 - 31

•• INTERMEDIATE “STANDARD” ...................................................... 32 - 33

•• EXTENDED ..................................................................................... 34 - 35

• ELECTRIC CONTROLS

•• HONDA ENGINE ............................................................................. 36

•• BRIGGS & STRATTON ENGINE .................................................... 37

• CONTROL BOX ............................................................................................................. 38 - 39

• OPTIONAL COMPONENTS .......................................................................................... 40 - 41

• PARTS LIST SHIPPING CARTON ................................................................................ 41

• PARTS LIST REAR FORKLIFT ASSY ........................................................................... 42

WIRELESS CONTROLLER INSTRUCTIONS .................................................................. 43 - 45

NAME PLATE INFORMATION .......................................................................................... 46

WARRANTY INFORMATION............................................................................................. 47

Part No. 00122-152-01 Rev. B

September 25, 2008

THE BEST SAFETY

DEVICE IS A

CAREFUL OPERATOR!

SAFETY ALERT SYMBOL

THIS SYMBOL MEANS ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING!

SAFE EQUIPMENT INSTALLERS and OPERATORS:

NOTICE: INSTRUCTIONAL MATERIAL AND PARTS LISTS INCLUDED IN THIS MANUAL ARE SUBJECT

TO CHANGE WITHOUT NOTICE.

TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS

•FOLLOW RECOMMENDED OPERATING PROCEDURES.

•KEEP EQUIPMENT IN SAFE OPERATING CONDITION AT ALL TIMES.

•RECOGNIZE AND AVOID HAZARDS WHILE OPERATING, SERVICING AND

MAINTAINING EQUIPMENT.

IF DEFACED - ORDER PART NO. 04049 045 00

2. MAKE CERTAIN EVERYONE IS CLEAR BEFORE

STARTING MACHINE OR MOVING VEHICLE.

ALL POWER DRIVEN PARTS.

4. DISENGAGE PTO, SHUT OFF HYDRAULIC VALVE,

3. KEEP HANDS, FEET, AND CLOTHING AWAY FROM

1. KEEP ALL SHIELDS IN PLACE.

OR CLEANING MACHINE.

OPERATORS POSITION. MAKE SURE ALL MOVEMENT

6. MAKE SURE MACHINE IS SOLIDLY SUPPORTED

5. USE FLASHING LIGHTS WHEN OPERATING MACHINE.

HAS STOPPED BEFORE SERVICING, UNCLOGGING,

WHEN IT IS BEING MOUNTED, DISMOUNTED,

AND SET PARKING BRAKE BEFORE LEAVING

OR STORED.

Stay clear while

spinner is turning

IF DEFACED - ORDER PART NO. 04049 044 00

DANGER

IF DEFACED - ORDER PART NO. 04049 182 00

INSTALLATION AND ASSEMBLY INSTRUCTIONS

INSTALLATION INSTRUCTIONS:

The 1.8 and 2.0 Series Spreaders can mount and store as a single unit and will mount on most medium,

heavy-duty/pick-up trucks as well as 1 ton trucks

DO NOT OVERLOAD THE VEHICLE. It is quite possible to overload the vehicle by improperly mounting or over

loading the spreader. This could result in dangerous stability and braking problems. Always consult and follow the

truck manufacturer’s instructions.

BEFORE BEGINING ANY INSTALLATION ON THIS UNIT,disconnect the spreader battery negative cable if

already installed.

1. Place the Spreader in the rear of truck with the engine/hydraulic motor to the rear of the truck. Center the

spreader (side to side) in the truck. The spreader should extend past the rear of the outer most part of the truck

(i.e: truck bed, bumper) approximately 18 inches.

INSURE THAT THE SPREADER CANNOT TIP WHEN THE SPINNER ASSEMBLY IS ATTACHED

SPINNER ASSEMBLY

a. Raise engine shroud and prop it open with the support rod. (If engine driven model)

b. Slide the spinner frame assembly into the rear of the longitudinal with the spinner back plate toward the

rear.

c. Bolt the spinner to the longitudinals using the four (4) 3/8” x 1” bolts, 3/8” flange nuts and flatwashers from

hardware bag located on the spinner. Using two (2) 3/8” x 1” bolts, flatwashers and flange nuts from

hardware bag, bolt the top portion of the spinner back plate to the engine plate.

d. Install roller chain between the gear box sprocket and the spinner sprocket.

Make sure sprockets are in line with each other. The roller chain is tightened first by loosening all four (4)

3/8” bolts on the back plate; then pull the entire bearing/shaft assembly in such a way to achieve the proper

amount of chain tension. Make sure the spinner shaft is straight up and down before

re-tightening.

2. Reposition the spreader in the truck, just short of making contact with the rearmost part of the truckbed,

bumper, pintle hook etc. Bolt the unit to the truck using a minimum of four (4) 1/2” - grade 5 bolts and

corresponding washers and locknuts.

The spreader is designed to sit flat on the bed of the truck, supported by the longitudinals/sides.

DO NOT SUPPORT THE SPREADER BY THE BODY JACKS ALONE!! UNIT IS NOT DESIGNED FOR

CHASSIS MOUNT APPLICATIONS!

THE SPREADER UNIT MUST BE SECURELY FASTENED TO THE VEHICLE. FAILURE TO NOT

PROPERLY RESTRAIN THE UNIT COULD PERMIT THE UNIT TO BREAK FREE FROM THE TRUCK

AND CREATE A POTENTIAL FOR A LIFE THREATENING ACCIDENT.

WARNING

CAUTION

ITEM PART NUMBER QTY. DESCRIPTION

1 62602 4 Ratchet/Strap

2 62807 4 Bolt, 1/2” Eye

3 20307 4 Locknut, 1/2-13 Esna ZP

4 62604 4 Nut, 1/2-13 Hex ZP

5 62605 8 Flatwasher, 3/4"

OPTIONAL HOLD-DOWN KIT

Part No. (62562)

INSTALLATION INSTRUCTIONS

READ ALL THE INSTALLATION INSTRUCTIONS BEFORE STARTING

Before starting, verify that this mounting is acceptable to the vehicle manufacturer.

Attach the hold down at each corner of hopper as shown. Locate and drill four .531

(17/32”) diameter holes for eye-bolts in the truck bed (position may vary from that shown). Straps must be

positioned at opposing angles so that spreader cannot slide forward or rearward. Mount eye-bolts as

shown, with locknuts and flatwashers on the bottom side. Assemble ratchet/strap to eye-bolts. Tighten

hold downs evenly. Do not over tighten damage will result to the spreader or the truck.

CAUTION

INSTALLATION INSTRUCTION FOR

ELECTRIC THROTTLE CONTROLS

(FACTORY INSTALLED ACTUATORS)

BEFORE BEGINING ANY INSTALLATION ON THIS UNIT,disconnect the spreader battery

negative cable if already installed.

PREPARING UNIT:

1. Spreaders with factory installed throttle controls do not require installer hook-up to the engine. The

actuator has been installed and tested at the factory.

2. Raise the engine shroud and securely prop it in place with the prop rod. The installer will have to remove

the ties securing the coiled actuator cable to the top of the engine.

3. The throttle actuator cable plugs into the in-cab control panel after being routed from the cab of the

vehicle to the rear of the mounted spreader.

4. Select a suitable location in the cab of the vehicle to mount the throttle control box.

Consult vehicle manufacturer for acceptable mounting locations. Improperly mounting the control box could

interfere with air bag(s) and the other functions of the occupant protection systems, such as knee bolsters!

5. After the location of the control panel is determined, the cable must be routed to the front of the spreader,

Route cable under the cab and up to the front of the spreader securing as needed. Allow enough cable for

the control panel to be mounted in the cab.

6. The routed cable must be clear of all moving or hot parts on the spreader or vehicle. Secure the cable with

the ties provided. Excess cable must be coiled up and secured. Apply dielectric grease on connecting

Conductor Cables for protection from salt spreading enviorment.

7. Mount the control panel (with screws supplied).

8. For permanent cable mount at rear of the truck, a mounting bracket is supplied.

9. Install a 12 volt battery with 40 ampere hour rating, recommended for winter use (if not already done). The

battery hold-downs furnished will accept any 2 SM Series battery.

WARNING

USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BATTERY

EXPLOSION. DO NOT SMOKE AND AVOID OTHER SOURCES OF IGNITION.

10. Attach the positive battery cable (each end should have a rubber boot) to the positive terminal of the

battery. Make sure these protective boots are covering the positive terminal post on the battery and on

the solenoid. Attach one end of the remaining battery cable to the negative terminal of the battery.

11. When finished, make sure all wires are away from moving parts and lower engine shroud.

12. Plug cable from spreader into socket mounted on truck.

Never operate machine with engine shroud in the upright position. Never climb into hopper

while the engine is operating or capable of being operated.

SERIOUS INJURY or DEATH MIGHT OCCUR.

NOTE: Read and fully understand the owners manual supplied by the engine manufacturer

before operating this equipment. Not doing so, endangers your safety and the warranty

of the engine.

WARNING

CENTER HIGH MOUNT STOP LAMP (CHSML)

Federal Motor Vehicle Safety Standards require all Trucks, Buses, and Multipurpose passenger

vehicles, manufactured on or after September 1, 1993, with a gross vehicle weight rating (GVWR)

of 10,000 lbs. or less and overall width less than 80" must be equipped with a Center Height

Mount Stop Lamp (CHMSL).

If the original equipment CHMSL is obscured, an auxiliary CHMSL must be installed to bring

vehicle back into compliance with Federal Regulations.

Electrical Connection for Auxiliary CHMSL:

(Notes for all truck makes)

1. Use high quality butt connectors and shrink wrap on all electrical splice connections. Wire should be routed

and secured to protect against abrasion, sharp edges, excessive movement. It is highly recommend that

wiring to be placed in convoluted tubing and secured with tie wraps.

2. When drilling holes, any bare metal should be coated with a rust preventative, use appropriate size grommets

and seal hole with appropriate sealant.

3. Allow for normal movement / twisting between cab and chassis / pickup box when routing wires.

4. When spreader is removed from the truck, the OEM CHMSL must be reconnected.

Consult the truck manufacturer for an approved method of connecting an auxiliary CHMSL to the particular truck

which is to carry the Spreader. Methods vary with truck models, optional equipment and years of manufacture.

IMPROPER CONNECTIONS COULD RESULT IN A VARIETY OF PROBLEMS AFFECTING CRITICAL SYSTEMS

SUCH AS BRAKING, ELECTRICAL AND EMISSION ! DON'T GUESS !

PV Spreader CHMSL Installation:

Mount power cable (62738) with plug at rear of truck frame and route to truck CHMSL power feed. Trim excess

cable length, attach white wire to suitable ground, attach black wire to truck's CHMSL power feed. Connect

cable on spreader to CHMSL power cable.

When the spreader is removed from the truck, the OEM CHMSL must be reconnected.

WARNING

CENTER HIGH MOUNTING STOP LIGHT

ITEM PART NUMBER QTY.DESCRIPTION

62097 1 Kit, Center High Mount Stop Light

1 62714 1 • Lamp, Stop

2 62715 1 • Grommet

3 62364 1 • Cable, Light Power

4 62738 1 • Cable, Stop Lamp

5 62283 1 • Weld, Stop Lamp Bracket - Hydraulic Units ONLY

6 62739 1 • Hardware Bag - Not Shown

(GAS ENGINE)

(HYDRAULIC)

INSTALLATIONINSTRUCTIONS

BURNISHINGCLUTCH

NEVERPERFORM THEBURNISHING

PROCEDUREWHILE DRIVE IS LOADED.

WARNING!

BURNISHINGPROCEDURE MUSTBE DONE

BEFOREINSTALLATION,WHENFULLTORQUE

IS IMMEDIATELY REQUIRED FROM THE

CLUTCH!

Clutch pre-run setup

Clutchesmustbe burnished before operation. We recommend the clutches to be engaged / disengaged

a few time to break them in before being placed under load.

1. Rotate the clutch and checkfor rubbing or interference.

2. Reinstall the belt/chain, do not over tighten.

3. Run the engine at 50% throttle.

4. Engage and disengage the clutch 25 times, 10 seconds “ON” and 10 seconds “OFF”.

5. Run the engine at 75% throttle.

6. Engage and disengage the clutch 25 times, 10 seconds “ON” and 10 seconds “OFF”.

Magnum recommends 15-20 ft-lbsof torque on pulley assemblyscrews (5/16-18UNC) and20-30 ft-lbs of

torque on shaft fixing screw.



WARNING!

DURING SPREADER OPERATION, IF CON-

VEYOR FREEZES UP - THE CLUTCH SHOULD

IMMEDIATELYBEDISENGAGED.

NEVER USE THE CLUTCH TO “FREE UP” THE

CONVEYOR.

WARNING!

F. TO TURN ENGINE OFF (With or withoutconveyor

running).

1.TURTLE Push throttle slow button to

reducesetting to idle (this prevents

enginefloodingandhard starting).

2.STOP Push STOP button and hold

5 seconds.

NOTE: OFF can be pushed at anytime during

spreader operation to cut power to the unit;

however, you should normally use steps under F

above.

G. Do not attempt to start the engine

withtheconveyor engaged.

H. Closefuelshutoffvalveonengineif

unit is to be transported while not

running.

WARNING!

1. As with all power equipment, safety is the number

oneconcern.

2. Do not operate this equipment until you fully

understandhowitfunctions.

3. Before starting engine, be sure that no one is near

the rear of the unit and that no one is inside the unit!

4. Donotstarttheengineorengage the conveyor

(which is interconnected to the spinner) until

everyoneisclearfrommovingpartsandflying

materialfromthespinner.

A. ON/Off Systempoweractivated(readyto

start).Spreaderenginenotrunning.

Spreaderconveyor isnotengaged.

B. START(EngineOnly)

1. Openfuelshut off valveonengine.

CHOKE (Coldengine.) Holddownfor

5 seconds to move the throttle

actuator to the choke position.

NOTE: Choking a warm engine may not be

necessary.

4.START Hold down buttonuntil engine starts.

5.TURTLE Decreases throttle speed - adjust as

engine warms up. Will stop the

chokefunction.

RABBIT Increasesthrottle speed.

C. TOENGAGESPREADERCONVEYOR

1.CONVEYOR PushCONVEYOR switch only after

you are sure no one is in the hopper

ornearthespinner!

D. TOCONTROLCONVEYORSPEED

1.RABBIT Hold RABBIT to increasespeed.Note

DO NOT hold switch in HI position

afterthedesiredRPM is achieved or

you will choke and/or stall the

engine.

2.TURTLE Hold TURTLE to decreasespeed.

E. TODISENGAGESPREADERCONVEYOR

1.CONVEYOR Push conveyor button.

Stop

Start

Choke /

Throttle Fast

Throttle Slow

Conveyor

SPREADEROPERATION

Wireless Throttle Control Button Functions

(Sequenceof Operations)

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