Makita JV100DZ Handbuch

Jig saw blade No. B-10 .................................. 1

Hex wrench ................................................... 1

Guide rule set (for some countries only) ........ 1

Note: The standard equipment for the tool

shown above may vary by country.

Jig saw blades

Guide rule set

Hose 28

Cover plate

Kerf board set

Charger DC10WA*2

Li-ion battery BL1013*2

Charger DC10WB*3

Li-ion battery BL1014*3

JV100DZW

JV100DZ

BL1013DC10WA

NoNo

Model No. type quantity

Charger

JV100DWE

JV100DW

Battery

Makita blue

white

VJ01ZW

VJ01Z NoNo No Makita blue

white

Makita blue

JV100DWW white

JV100DWEW white

Makita blue

BL1014DC10WB

Yes

VJ01W 2

VJ01 Makita blue

Offered to

white

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 231 (9-1/8)

76 (3)

196 (7-3/4)

Model No.

Description

P 1/ 11

JV100D (VJ01*1)

Cordless Jig Saw

0 - 2,400

18 (11/16)

B-type

65 (2-9/16)

2 (1/16)

Yes

1.7 (3.7)

No load speed: strokes per minute

Battery

Stroke length: mm (")

Shank type

130Max. output: W

Capacities: mm (")

Wood

Mild steel

4 (5/32)Aluminum

Variable speed control by trigger

YesElectric brake

Cut settings

Cell

Voltage: V

Capacity: Ah

Li-ion

Energy capacity: Wh 14

1.3

All models also include the accessories listed below in "Standard equipment".

PRODUCT

*1Model number for North and Central American countries

except Mexico and Guam

TECHNICAL INFORMATION

CONCEPT AND MAIN APPLICATIONS

Model JV100D (VJ01*1) has been developed as the first cordless jig saw

of the 10.8V Li-ion Cordless series.

Its main features are:

• Compact and lightweight design achieved while maintaining the power

enough to perform smooth light duty cutting

•The same mechanical parts and functions as used for AC model 4329

This product is available in the following variations.

Plastic

carrying

case

Housing

color

50 with DC10WA*2,

(DW10WB*3)

10.8*2,

(10.8/12V max*3)

Charging time

(approx.): min.

3 Orbital settings

Straight cutting

Weight according to EPTA-Procedure

01/2003*4: kg (lbs)

*2 For all countries except North and Central American countries

(Mexico and Guam are included.)

*3 For North and Central American countries except Mexico and Guam

*4 With battery

Standard equipment

Specification

Optional accessories

All countries except

North and Central

American countries

(Mexico and

Guamare included)

North and Central

American countries

except Mexico

and Guam

P 2/ 11

Repair

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect

parts and product from unusual abrasion.

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Code No. Description Use for

1R029 Bearing Setting Pipe 23-15.2 Pressing Bearing case complete, when assembling it to DC Motor

1R032 Bearing Setting Plate 8.2 Supporting DC Motor, when assembling it to Bearing case complete

1R258 V Block Supporting DC Motor, when assembling it to Bearing case complete

1R269 Bearing Extractor Separating DC Motor from Bearing case complete

1R291 Retaining Ring S & R Pliers Removing /assembling Retaining ring S-6

1R274 Type 72 Field Insert Jig Supporting DC Motor, when assembling it to Bearing case complete

[2] LUBRICATION

Item No. Description AmountPortion to lubricate

DC Motor

21 Balance plate The portion that 23 Gear complete contacts

22 Pin 3 Whole portion

23 Gear complete Gear teeth and Armature gear in Bearing case complete and Balance plate

25 Slider guide Hole where 27 Slider reciprocates

27 Slider Elliptic hole where 37 Collar sleeve moves

33 Slider support Hole where 27 Slider reciprocates

37 Collar sleeve Whole portion

42 Retainer complete The portion that 20 Push plate contacts

Approx. 3 g

Bearing case

complete

Dust seal

20 Push plate Both side a little

a little

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Housing

DISASSEMBLING

Fig. 2

Fig. 3

4x35 Tapping screw (1 pc.)

Housing R

Clamp plate

Hex wrench 3

(Standard equipment)

M4x16 Hex socket

head bolt

4x18 Tapping screw (9 pc.)

ASSEMBLING

Base

Note;

Before assembling Housing R, make sure that Holder

(with M4 Screw hole) is mounted to Housing L

to fasten Housing set with M4x16 Hex socket head bolt

1. Remove Clamp plate and Base from

Housing set by unscrewing M4x16

Hex socket head bolt with Hex wrench 3.

2. Separate Housing R by unscrewing M4x35

Tapping screw (1pc.) and 4x18 Tapping screws (9pcs).

3. Remove Safety wire.

Holder

(2) Set Safety wire to Housing L (Fig. 2-3).

(3) Assemble Housing R to Housing L (Fig. 2-2).

(4) Assemble Base and Clamp plate to Housing set and tighten them with M4x16 Hex socket head bolt (Fig. 2-1).

(1) Make sure to insert Holder to Housing L (Fig. 3).

Safety wire

P 3/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Reciprocating Mechanism

DISASSEMBLING

2. Turn DC motor shaft to move

Collared sleeve 4 up to the top

position of Slider’s elliptical hole.

4. Remove Slider section from the

Collared sleeve 4. 5 . Remove Collared sleeve 4.

7. Now, remove Gear

complete and Pin 3.

8. Remove Balance plate and Push plate

from Bearing case complete.

9. Remove DC motor from Bearing

case complete with 1R269.

Slider

Collared

sleeve 4

Collared

sleeve 4

Housing L

3. A space for removing

Slider from Collared

sleeve 4 is secured.

Slider

Collared sleeve 4

Slider section

Leaf spring

Gear complete

Push plate

Dust seal

Balance plate

Bearing case

complete

Pin 3

Retaining ring S-6

6 . Remove Retaining

ring S-6 with 1R291.

Note;

Retaining ring S-6 is deformed

in this step. Do not re-use it.

Bearing case

complete DC motor

(1) Separate Housing R from Housing L (Fig. 2).

(2) Now, Reciprocating mechanism can be disassembled (Fig. 4).

Fig. 4

Collared sleeve 4

1. Remove Leaf spring.

P 4/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Reciprocating Mechanism

ASSEMBLING

(1) Assemble Bearing case complete to DC motor (Fig. 5).

Fig. 5

Fig. 6

Retaining ring S-6

1. Shake Push plate up and

down while pressing Gear

complete toward Balance

plate.

2. Now, the assembling Groove

on Pin comes into your sight.

3. Fix a new Retaining ring S-6

with 1R291.

Gear complete

Balance plate

Gear complete

Brim portion

Collared sleeve 4

4. Facing the flange side to Gear complete,

assemble Collared sleeve 4.

Note;

Press Bearing case complete with Arbor press softly and

do not press further when it is stopped.

Otherwise, the position of Pinion gear on the DC motor

may deviate.

1R258

(2 pcs)

1R274

(for protect Motor’s

terminals)

1R032

1R258

(2 pcs)

1R274

(for protect Motor’s

terminals)

1R032

Bearing case

complete

1R029

1. Put 1R274 onto 1R032 and set

DC motor to the 1R274. Then,

put 1R258(2pcs) to support the

DC motor.

2. Set Bearing case complete on DC motor and put

1R029 onto Bearing case complete. Press 1R029 to

assemble Bearing case complete to DC motor

with Arbor press.

(2) Insert Push plate into dust seal and assemble Push plate to Bearing case complete.

And then, mount Balance plate (Fig. 4).

(3) Assemble Gear complete to the pin on the Bearing case complete (Fig. 4-7).

Note;

Shake Push plate up and down while pressing Gear complete to insert it completely and to have the assembling groove

of Retaining ring S-6 on the Pin of Bearing case complete. Fix Retaining ring S-6 to secure Gear complete

to the pin’s groove (Fig. 6).

P 5/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Reciprocating Mechanism (cont.)

ASSEMBLING

(4) After setting DC motor and Reciprocating mechanism to Housing L, assemble Slider section and Leaf spring (Fig. 7).

Fig. 7

5. Make sure to insert O ring 5 into the bottom of

assembling holes for Slider guide.

7. Assemble Slider with Seal plate, Slider support

and Slider guide to Housing L while inserting

the elliptical hole of Slider into Collard sleeve 4.

8. Facing the flat side of Leaf spring to

the front, insert it into the assembly

hole discribed below vertically.

9. Make sure to put Holder and Retainer

complete in Housing L before mounting

Housing R.

O Ring 5

Housing L

Housing R

Collared

sleeve 4

Seal plate

Slider support

Slider guide

Elliptical hole

Slider

Retainer

complete

Holder

6. Turn DC motor shaft to move Collared sleeve 4 to

the top position so as to reserve the space for

assembling Slider section.

Assembling holes

P 6/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Reciprocating Mechanism

ASSEMBLING

DISASSEMBLING

[3] -3. Lever 19

Fig. 8

11. Assemble Housing R while

inserting Change lever into

the assembling hole.

10. Mount Change lever to the Switch

while inserting the protrusion of Switch

into the hole of Change lever.

Change lever

Housing R

(5) Assemble Housing R (Fig. 8).

(1) After separating Housing R, remove DC motor and Reciprocating mechanism from Housing L.

So, the stem of Lever 19 comes into your sight. Now, Lever 19 can be disassembled by removing Stop ring E-4

(Fig. 9).

Fig. 9

Steel ball 4

Lever 19

Stop ring E-4

Take the reverse step of Disassembling (Fig. 9).

DC motor Reciprocating

mechanism

1. Remove Stop ring E-4 from

the stem of Lever 19.

2. Pull off the Lever 19 while paying attention not

to lose Steel ball 4 and Compression spring 14.

Compression

Spring 4

Stem of

Lever 19

Housing L

P 7/ 11

Circuit diagram

Wiring diagram

Orange

Line filter

Housing L side

Handle side Handle side

Housing

L side

Housing

L side

Housing L side

Connect Flag terminals of the Lead wires to terminals of DC motor and route the Lead wires through Line filter.

Color index of lead wires' sheath

Black

Red

Switch

DC Motor

Terminal

Switch

Line Filter

Red dot mark for +terminal

DC Motor

Terminal

Red dot mark

Face the terminals of M1, M2 to Housing L side and connect Lead wires (orange) and (black)

with terminals of Switch correctly in order to set Switch exactly in the Housing L.

Note; Do not overlap the Lead wires on the Switch body where they contact to Housing L.

For the countries where the regulations for radio interference suppression are required.

Fig. D-1

Fig. D-2

Housing L side

Line filter

Connect Lead wires to Switch, DC motor and Terminal as described in Fig. D-2.

Lead wire (red)

Connect the Lead wire (red)

at described direction.

P 8/ 11

Wiring diagram

Fig. D-3

Store Lead wires in these Lead wire holders so as not to

protrude and interfere with Housing R when assembled. Do not overlap the Lead wires under Switch (Fig. D-2).

Housing L

Switch

Line filter

Rib

Route all Lead wires to Switch from

DC motor in this slot of Rib when

Line filter is used. Note; Route

a black lead wire in this slot of Rib

when Line filter is not used.

Locate the Red dot mark

to Handle side when

installing DC motor into

Housing L (Fig. D-2).

For the countries where the regulations for radio interference suppression are required.

P 9/ 11

Circuit diagram

Wiring diagram

Housing L side

Handle side Handle side

Lead wire (red)

Housing L side Housing L side

Housing L side

Color index of lead wires' sheath

For the countries where the regulations for radio interference suppression are not required.

Switch

DC Motor

Terminal

For the countries where the regulations for radio interference suppression are not required.

Switch

Red dot mark for +terminal

DC Motor

Terminal

Orange

Black

Red

Red dot mark

Fig. D-1A

Fig. D-2A

Housing L side

Connect the Lead wire (red)

at described direction.

Connect Lead wires to Switch, DC motor and Terminal as described in Fig. D-2A.

Face the terminals of M1, M2 to Housing L side and connect Lead wires (orange) and (black)

with terminals of Switch correctly in order to set Switch exactly in the Housing L.

Note; Do not overlap the Lead wires on the Switch body where they contact to Housing L.

Connect Flag terminals of the Lead wires to terminals of DC motor at described direction.

P 10/ 11

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