Makita CC300D Handbuch

Specification

Standard equipment

Optional accessories

Note: The standard equipment for the tool shown above may vary by country.

Diamond wheel 85mm ...................................... 1

Hex wrench 4 ................................................... 1

Water supply tank ass’y ................................... 1

Guide rule, 85mm Diamond wheels, Charger DC10WA, Li-ion battery BL1013,

(Charger DC10WB and Li-ion battery BL1014 for North and Central American countries)

Dimensions: mm (")

Width (W)

Height 1 (H1)

Length (L) 300 (11-3/4)

170 (6-11/16)

154 (6-1/16)

Height 2 (H2) 302 (11-7/8)

Model No.

Description

CONCEPT AND MAIN APPLICATIONS

PRODUCT

P 1/ 10

CC300D (CC01*1)

Cordless Cutter 85mm (3-3/8")

Model CC300D (CC01*1) is an 85mm (3-3/8") Cordless cutter

featuring:

• Compact and light weight design for high maneuverability and

easy handling

• Large water supply tank cap offers user easy opening and

refilling water.

130

1,400

85 (3-3/8)

25.5 (1)

16.5 (5/8)

500

1.7 (3.7)

15 (9/16)

No load speed: rpm= min.ˉ¹

Battery

Max. output: W

Size of wheel: mm (")

Max. cutting capacities *3: mm (")

Weight according to

EPTA-Procedure 01/2003*4: kg (lbs)

*2Li-ion battery BL1014 for North and Central American countries *3With 85mm (3-3/8

) diamond wheel

*4With battery, diamond wheel and water supply tank

Diameter

at 0°

at 45°

Tank capacity: ml

Hole diameter

Cell

Voltage: V

Capacity: Ah

Li-ion

Energy capacity: Wh 14

10.8 (10.8/12V max*2)

1.3

Charging time (approx.): min. 50 with DC10WA (DW10WB*2)

*1Model number for North and Central American countries

This product is available in the following variations.

Model No. Charger Offered to

Battery Housing

color

type quantity

CC300DZ

CC300DW

CC300DWE

CC01Z

CC01ZW

CC01

CC01W

white

No No

No No No

Makita blue

BL1013

BL1014

DC10WA

DC10WB

Diamond wheel

Yes

All countries except

North and Central

American countries

North and Central

American countries

TECHNICAL INFORMATION

Makita blue

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Fig. 1

Code No. Description Use for

1R027 Bearing setting pipe 18-10.2 assembling Ball bearing 606ZZ, Helical gear 28

Bearing setting pipe 20-12.21R028 assembling Helical gear 47

Bearing setting plate 10.21R035 holding Helical gear 28 when removing Spindle from the Gear

Bearing setting plate 20.21R037 holding Helical gear 47 when removing Helical gear 9B

Ring 221R217 holding Bearing box when removing Spindle from Baring box

Bearing extractor1R269 removing Ball bearing 606ZZ

Round bar for Arbor 4-501R278 removing Ball bearing 604ZZ and Helical gear 9B from Helical gear 47

Round bar for Arbor 8-501R282 removing Helical gear 28 together with Spindle from Bearing box

Bearing plate 10mm1R356 holding Ball bearing 604ZZ when removing Helical gear 47

Bearing retainer wrench1R361

a little

Handle (R) a. Gear room for Helical gear 47

b. Gear room for Helical gear 28 and Helical gear 9B

c. O ring 19 of Gear housing complete

removing / assembling Bearing retainer 14-23

Apply the following lubricant to protect parts and product from unusual abrasion.

Helical gear 28

Helical

gear 9B

Helical

gear 47

DescriptionItem No. AmountPortion to lubricate Lubricant

Makita grease N No.1

P 2/ 10

Repair

Gear housing

complete

O ring 19

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

DISASSEMBLING

ASSEMBLING

M5-8

Hex lock nut

Wrench 8

(1) The machine is fixed to Base assembly with M5x10 Thumb screw at the rear side, and with M5 (+) Pan head screw

and M5-8 Hex nut at the front side. Separate the machine from Base assembly. (Fig. 2)

(2) Remove Angular guide and Depth guide. (Fig. 3)

Base can be now replaced with new one.

M5 (+) Pan head screw

Flat

washer 5

Depth guide

Spring washer 5

Angular guide

Angular Guide

1. Remove M5x10 Thumb screw,

Spring washer 5 and Flat washer 5.

2. Disassemble the hinge portion by

removing Stop ring E-3 and Pin 5.

Depth guide

Disassemble the hinge

portion by removing

Stop ring E-3 and Pin 4. Base

Stop ring E-3

M5x10 Thumb screw

Spring washer 5

Flat washer 5

Base

Depth guide

Stop ring E-3

Depth guide

Pin 4

(1) Fix Depth guide to Base with Pin 4 through Depth guide and Base

from the external side. Secure them with Stop ring E-3. (Fig. 4)

(2) Fix Angular guide to Base with Pin 5 through Angular guide and Base

from the internal side. Secure them with Stop ring E-3. (Fig. 3)

(3) Fix M5x10 Thumb screw through Spring washer 5 and Flat washer 5

to Base and Angular guide. (Fig. 3)

(4) Assemble Base to the machine. (Fig. 2)

Pin 5

M5x10 Thumb screw

Loosen M5 (+) Pan head screw

while holding M5-8 Hex lock nut

with Wrench 8.

Unscrew M5x10 Thumb screw

from Depth guide.

Note: Be careful not to lose Spring

washer 5 and Flat washer 5.

Fig. 2

Fig. 3

Fig. 4

P 3/ 10

Repair

Stop ring E-3

Pin 4

M4x20

Pan head screw

M4x20

Pan head screw

Water supply

tank section

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Switch lever, Lock off lever

DISASSEMBLING

ASSEMBLING

(1) Remove Base from the machine by unscrewing M5x10 Thumb screw on the rear side and M5 (+) Pan head screw

and M5-8 Hex nut on the front side. (Fig. 2)

(2) Remove Set plate, Water supply tank section and Handle (L) from the machine. Now, Lock off lever and

Switch lever can be removed. (Fig. 5)

(1) Assemble lock off lever and Switch lever to Handle (R). (Fig. 6)

(2) Fasten Handle (L) to Handle (R) by screwing 4x18 Tapping screws (5pcs). (Fig. 5)

1. Mount Compression springs on an each projection

of the two levers drawn below.

Be sure to seat the springs on the base of projection.

Note: Compression spring 4 for Lock off lever and

for Switch lever are identical.

Fig. 5

Fig. 6

Handle (L)

Set plate

Slotted

screwdriver

1. Remove Set plate with small slotted screwdriver. 2. Remove Water supply tank section

by unscrewing 4x20 Pan head screws (2pcs).

Handle (R)

Switch lever

Switch lever Compression

spring 4

Compression

spring 4

Compression

spring 4

Compression

spring 4

Lock off lever

Handle (R)

Switch lever

Lock off lever

2. Set Lock off lever and Switch lever on

Handle (R) along with Compression spring 4.

4. Remove Lock off lever, Switch lever, Switch

and other components such as Springs.

3. Remove Handle (L) from Handle (R) by unscrewing

4x18 Tapping screws (5pcs).

Handle (L)

4x18 Tapping screw (5pcs.)

P 4/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Helical gear 47, Helical gear 9B, Ball bearings

(1) Remove Handle (L). (Fig. 5)

(2) Remove Motor housing, Gear housing and Duct. (Fig. 7)

4x40 Tapping screw

(3pcs)

4x18 Tapping screw

(3) Remove Helical gear 47. (Fig. 8)

Duct

Motor housing set

Gear housing complete

Fig. 7

Fig. 8

Helical gear 47

Ball

bearing 606ZZ

Ball bearing 604ZZ

Helical

gear 9B

Helical gear 47

DISASSEMBLING

P 5/ 10

Repair

(4) Disassemble Ball bearing 604ZZ from Helical gear 47. (Fig. 9)

Fig. 9

1. Insert a set of 1R356 between Ball bearing

604ZZ and Helical gear 47, then put 1R356

on Arbor press.

Ball bearing 604ZZ

Ball bearing

604ZZ

1R278

2. Remove Ball bearing 604ZZ by pushing

the rod end of Helical gear 9B carefully

with Arbor press and 1R278.

1R356

Helical

gear 47

Helical gear 47 Rod end of

Helical gear 9B

1. Unscrew 4x40 Tapping screws (3pcs).

2. Remove Motor housing set.

3. Remove Duct by unscrewing 4x18

Tapping screw.

4. Remove Gear housing complete.

5. Now, Helical gear 47 can be seen.

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Helical gear 47, Helical gear 9B, Ball bearings (cont.)

DISASSEMBLING

(5) Helical gear 47 section can be disassembled. (Fig. 10)

2. Remove Ball bearing 606ZZ from Helical gear 9B

with 1R269.

Ball bearing

606ZZ

Ball bearing

606ZZ

1R037

1. Remove Helical gear 47 from Helical gear 9B

using 1R037 and Arbor press with 1R278.

Ball bearing 606ZZ remains on Helical gear 9B

after this process.

Helical

gear 47

Helical gear 9B

Helical

gear 9B

1R269

1R278

Fig. 10

P 6/ 10

Repair

ASSEMBLING

(1) Assemble Ball bearings and Helical gear 47 to Helical gear 9B. (Fig. 11)

(2) Do the reverse step of Disassembling. (Fig. 8)

Fig. 11

1. Assemble Ball bearing 606ZZ

to Helical gear 9B using

1R027 and arbor press.

2. Assemble Helical gear 47 to

Helical gear 9B using 1R028

and arbor press.

3. Assemble Ball bearing 604ZZ

to the rod end of Helical gear 9B.

Ball bearing

606ZZ

Ball bearing 606ZZ

1R027

Rod portion

of Helical

gear 9B

Rod end of

Helical gear

Ball bearing

604ZZ

Ball bearing 604ZZ

Gear end of Helical gear 9B

Set Ball bearing

606ZZ to

this position.

Helical

gear 47

Helical gear 47

1R028

Ball bearing 606ZZ

Set Helical

gear 47 here.

Rod portion

of Helical

gear 9B

Side view

[3] DISASSEMBLY/ASSEMBLY

[3]-5. Helical gear 28, Ball bearing 6900DDW

4. Remove Helical gear 28 together with Spindle

from Bearing box section using 1R217 and

Arbor press with 1R282.

5. Remove Spindle from Helical gear 28

using 1R035 and Arbor press.

1R217

1R282

DISASSEMBLING

1R035

(2) Remove Helical gear 28 and Spindle from Bearing box. (Fig. 13)

Fig. 13

P 7/ 10

Repair

(1) Disassemble Bearing box section. (Fig. 12)

Fig. 12

1. Remove M5x16 +Countersunk

head screws.

2. Remove Bearing box section. 3. Remove O ring 26 from

Bearing box.

M5x16 +Countersunk

head screw with adhesive

Bearing box

section

O ring 26

(3) Disassemble Bearing retainer 14-23 and Ball bearing 6900DDW. (Fig. 14)

Fig. 14

6. Clamp Bearing box with vise and

remove Bearing retainer 14-23 by

turning it with 1R361 counter-

clockwise.

7. Place Bearing box on the turn base of

Arbor press, then remove Ball bearing

6900DDW from Bearing box by using

Arbor press and Spindle as a jig.

1R361

Spindle

Bearing

retainer 14-23

8. Separate Spindle from

Ball bearing 6900DDW.

Ball bearing

6900DDW

[3] DISASSEMBLY/ASSEMBLY

[3]-5. Helical gear 28, Ball bearing 6900DDW (cont.)

(1) Assemble Bearing retainer 14-23, Ball bearing 6900DDW, Spindle and Helical gear 28. (Fig. 15)

ASSEMBLING

Bearing retainer 14-23

1. Put Ball bearing 6900DDW into

Bearing box, then fix Bearing

retainer 14-23 by turning it

clockwise with 1R361.

2. Insert Spindle into Bearing

box by pressing with Arbor

press and put O ring 26.

3. Mount Helical gear 28 on Spindle

of Gear box using 1R027 with

Arbor press.

Ball bearing

6900DDW

Spindle

O ring 26 Helical

gear 28

Fig. 15

(2) Mount Bearing box section to Housing (R) by fixing with M5x16 (+) Countersunk head screws. (Fig. 12)

Note: Two M5x16 (+) Countersunk head screws are with threadlocker. Therefore, when re-using them,

apply ThreeBond 1342 or Loctite 242 to the threads.

[3]-6. DC motor

DISASSEMBLING Fig. 16

Fig. 17

Unscrew four 4x18 Tapping

screws, then disassemble

Motor housing (R).

DC motor can be now replaced.

ASSEMBLING

(1) Remove Motor housing after

disassembling of Handle (L).

(Fig. 7)

(2) Remove DC motor from Motor

housing. (Fig. 16)

[3]-7. Water supply tank

DISASSEMBLING

Disassemble removed Water supply

tank section. (Fig. 5, 17)

4x18 Tapping

screw (4pcs)

Motor

housing (R)

Take the reverse step of Disassembling.

ASSEMBLING

Take the reverse step of Disassembling.

DC Motor

P 8/ 10

Repair

3. Water supply tank set

2. Water supply cock set

M4x20

Pan head screw

M4x20

Pan head screw

Tank holder

Band B

1. Tank holder set

Cap A

Water supply

cock complete

Vinyl tube 5

Nozzle

Rubber

washer 12

Water supply tank

O ring 50

Cap B

1R027

Set Helical

gear 28 to

this position.

1. Disassemble Tank

holder set.

2. Disassemble Water

supply cock set.

3. Disassemble Water

supply tank set.

Circuit diagram

Color index of lead wires' sheath

Black

Red

White

Controller

Fig.D-1

DC motor

Switch

Terminal

Line filter

Line filter is not used

for some countries.

Fig.D-2

1. Connect the receptacle of Lead wire (red) to the Terminal with

red dot marking.

2. Connect the receptacle of Lead wire (black) to the other Terminal.

Note: Face each Lead wire to the direction drawn below.

Red dot marking

Receptacles

of Lead wire

Receptacles

of Lead wire

3. Pass Lead wire (red) and Lead wire

(black) through Line filter if Line

filter is used.

Line filter

DC motor

Left side

Top side

Wiring to DC Motor

Lead wire

(black)

Lead wire

(red)

Wiring diagram

P 9/ 10

Controller unit

COM

red dot marking

Fig.D-6

Wiring in Handle (R)

Fig.D-4 Fig.D-5

Receptacle

Switch

Connect Receptacles

with Lead wires

as drawn on the right.

Controller

Terminal

Handle (R)

Controller

Put Controller in Handle (R).

Connected Receptacles to Terminals as drawn below.

Wiring to Terminal

Terminal

Receptacle

Handle (R)

Lead wire

(white)

Lead wire

(red)

Fig.D-3

1. Place DC motor in Motor housing (L). 2. Fix Lead wires with Line filter

(if used) in these Lead wire holders

by pushing them in the direction

of the arrows.

Wiring in Motor housing set

3. Mount Motor housing (R)

to Motor housing (L).

Wire connecting

portion of

Receptacle

Motor housing (L)

Lead wire

(red)

Lead wire

(black)

Line filter

(if used)

Motor

housing (R)

Motor housing (L)

Circuit diagram (cont.)

P 10/10

Do not route Lead wires over these ribs.

red dot

marking

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