Makita HP332D Handbuch

CONCEPT AND MAIN APPLICATIONS

Model HP332D is a Cordless hammer driver drill powered by 10.8V (12V max*4)

slide Li-ion battery.

• More compact and more work amount compared with the current model

HP330D thanks to the newly developed brushless motor and newly

developed 10.8V (12V max*4) slide Li-ion battery

• Best possible ergonomic handle for drilling/driving applications

Model HP332D

Battery

Voltage: V 10.8

Capacity: Ah 1.5, 2.0, 4.0

Energy capacity: Wh 17, 22, 44

Cell Li-ion

Type Slide

Charging time (approx): min 50, 70, 130 with DC10WC*3; DC10WD*4

22, 30, 60 with DC10SA*3; DC10SB*4

Max output power (W) 250

No load speed: min-1= rpm 2nd (High) 0-1,500

1st (Low) 0-450

Impacts per minute:

min-1= ipm

2nd (High) 0-22,500

1st (Low) 0-6,750

Capacity of drill chuck: mm (") 0.8 (1/32) - 10 (3/8)

Capacity: mm (")

Masonry 8 (5/16)

Steel 10 (3/8)

Wood 28 (1-1/8)

Torque setting 20 stages + drill mode

Clutch torque setting: N·m (in·lbs) 1.0 (9) - 5.0 (44)

Max tightening

torque: N·m (in·lbs)

Hard joint 35 (310)

Soft joint 21 (190)

Max lock torque: N·m (in·lbs) 32 (280)

Electric brake Yes

Mechanical speed control Yes (2-speed)

Variable speed control Yes (by trigger)

Reversing switch Yes

LED job light Yes

Weight according to

EPTA-Procedure 01/ ver.2.1: kg (lbs) 1.1 (2.4)*1 or 1.3 (2.8)*2

*3 For all countries except North, Central and South American countries, Asia, Australia

*4 For North, Central and South American countries, Asia, Australia

Dimensions: mm ( " )

Length (L) 168 (6-5/8)

Width (W) 66 (2-5/8)

Height (H) 217 (8-1/2)*1 or

236 (9-1/4)*2

*1 With battery BL1015; BL1020B

*2 With battery BL1040B

TECHNICAL INFORMATION

PRODUCT

P 1/ 20

Model No.

Description Cordless Hammer Driver Drill

HP332D December 2015

OFFICIAL USE

for ASC & Sales Shop

P 2/ 20

Battery*1

Charger*1

Battery cover*2

Belt clip

Phillips bit 2-45 (for N-type areas) or 2-50 (for M-type areas)

Plastic carrying case*1

*1 Battery and Charger are not supplied with “Z” model.

*2 Supplied with the same quantity of extra Battery.

Note: The standard equipment may vary by country or model variation.

*3 For all countries except North, Central and South American countries, Asia, Australia

*4 For North, Central and South American countries, Asia, Australia

Battery BL1015*3; BL1016*4

Battery BL1020B*3; BL1021B*4

Battery BL1040B*3; BL1041B*4

Charger DC10SA*3; DC10SB*4

Charger DC10WC*3; DC10WD*4

Driver bits

Socket bits

Belt clip

Bit holder

Holster

Standard equipment

Optional accessories

P 3/ 20

Repair

CAUTION: Remove the battery and the bit from the machine for safety before

repair/ maintenance in accordance with the instruction manual!

[1] NECESSARY REPAIRING TOOLS

Code No. Description Use for

1R003

1R038

1R212-A

1R212-B

A-43240 Socket 19-52

[2] LUBRICATION

Fig. 1

Item No. Description AmountPortion to lubricate

RETAINING RING PLIERS ST-2N Removing / Mounting Ring spring 10 (for DF032D)

ARMATURE HOLDER 32 SET Holding Socket 19-52, when removing Drill chuck

TIP FOR RETAINING RING PLIERS Attaching to 1R003 in order to remove / to mount Ring spring 10

(for DF032D)

1/4" HEX.SHANK BIT FOR M8

Hex wrench 8

Bit adapter

Nut spinner handle 12.7 mm

< Note >

If it is compelled to disassemble Gear assembly in the step of replacement of Drill chuck,

lubricate gears, as need arises. However, in case of trouble on Gears, replace Gear assembly

as an assembly parts.

PLATE SET (WITH SCREWS)

1R231 Removing drill chuck (for DF332D, HP332D)

Removing drill chuck (for DF332D, HP332D)

Removing / Mounting drill chuck (for DF332D, HP332D)

Apply Makita grease FANo.2 to the portions designated with the black triangle.

(a)

(b)

(a)

Ring gear 44

Ring gear 40

Rear housing

Ring gear 44 Spur gear 17-40

complete

(e)

(d) Spur gear 17-40 complete

(d)

(e)

(c)

Spur gear 13 complete

Spur gear 15

Spur gear 11 Teeth portion

Teeth portion

a little

(c)

Index

[1] NECESSARY REPAIRING TOOLS P 3

[2] LUBRICATION

[3]-1 Drill chuck (HP332D, DF332D) P 4

[3]-2 Gear case assembly, Motor section P 10

[3]-3 Bit holder section (DF032D) P 14

[3]-4 Change lever assembly P 15

[4] Trouble shoot P16

Trouble Shooting using Tester

[4] Check list for Trouble Shooting P 17

Circuit diagram P 18

Wiring diagram P 19

Wiring diagram

Circuit diagram and Wiring of Replaced LED light circuit P 20

P 4/ 20

Repair

Fig. 2

Fig. 3

Fig. 4

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

DISASSEMBLING

(8)

3. Unscrew M6x22 Flat head screw (8)

turning clockwise with impact driver

1. Open three jaws of Drill chuck (9)

enough to wide for driver bit

insertion.

2. Apply Slotted hd. driver bit to

M6x22 Flat head screw.

Impact

driver

Slotted hd.

driver bit

Select any of the followings measures as need arises, when removing Drill chuck.

A. Removing with Hex wrench and Hammer

B. Removing with Bit adapter, 1R231, Impact driver Mod. TW450D

C. Removing Drill chuck by disassembling Gear assembly

(9)

Be careful, not to damage

head of Screw or Bolt,

when unscrewing.

Because Locktite 272 is

applied to its thread.

A. Removing with Hex wrench and Hammer

3. Insert short arm side of Hex wrench 8

into Drill chuck (9) and firmly grip

it with Drill chuck (9).

2. Set the machine to Drill mode.

1. Set the Speed change lever to 1.

Wrong

Hex wrench 8

4. Put the machine onto Work bench, pressing the portions

(A), (B), (C) closely to work bench.

So, Drill chuck (9) can be disassembled without giving

any damage to Spindle.

5. Strike the long arm of Hex wrench 8 with hammer to

turn the Drill chuck (9) counter clockwise.

Now, Drill chuck is removed from Spindle without

breaking Spindle.

short arm side

(9)

long arm

of Hex

wrench 8.

(9)

P 5/ 20

Repair

Fig. 5

Fig. 6

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

DISASSEMBLING

If it is difficult to remove in the method of A, remove Drill chuck with Impact driver and DTW450.

See Fig.5.

B. Removing with Bit adapter, 1R231, Impact driver Mod. DTW450

1R231

Bit adapter

1. Set 1R231 to Bit adapter and

attach the Bit adapter to DTW450.

See the upper photograph in Fig. 5.

2. Inserting another end of 1R231 into

Keyless Drill chuck 10 (9), grip it

with the Drill chuck (9).

See the lower photograph in Fig. 5.

3. Hold the machine to be repaired,

pressing firmly toward work bench

designated with red arrow by hand.

See the lower photograph in Fig. 5.

4. Turn TW450D counter clockwise by

pressing the upper portion of Switch

trigger, designated with yellow arrow.

See the lower photograph in Fig. 5.

5. Now, Keyless Drill chuck 10 (9) is

removed from Spindle.

See Fig. 6.

DTW450

(9)

1R231

Bit adapter

(9)

DTW450

P 6/ 20

Repair

Fig. 7

Fig. 8

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

DISASSEMBLING

In case of difficulty to remove in both method “A”, and “B”, Gear assembly has to be disassembled in the step of

removing Keyless drill chuck 10. See Fig. 7.

C. Removing Drill chuck by disassembling Gear assembly

1. Separating Housing set L (11), take out

Chuck section and Gear assembly.

And turn Rear housing (s) counter

clockwise.

2. Facing Gear assembly (11) side to work

bench, put Keyless drill chuck 10 (9)

onto the work bench, and separate

Keyless drill chuck 10 (9) from Gear

assembly (11).

3. Gear assembly (11) can be

disassembled as illustrated

in Fig. 9. And take out Carrier

complete (e) to use it as a jig

for separating Keyless drill

chuck 10 (9).

Fig. 9

(11)

(9)

(a)

(a) Steel ball 4.5

(b) Flat washer 10

(d) Lock pin 3 (3pcs.)

(e) Carrier complete

(f) Ring gear 44

(g) Spur gear 15 (3pcs.)

(h) Space washer

(i) Stop disk

(j) Spur gear 13 complete

(k) Ring gear 40

(l) Spur gear 11 (3pcs.)

(m) Spur gear 17-40 complete

(n) Spur gear 15 (3 pcs.)

(o) Ring gear 44

(p) Motor washer

(q) Grease cover R

(r) Pin 1.5 (2pcs.)

(s) Rear housing

(t) Grease cover L

(u) Speed change shifter

(b)

(c)

(d)

(e)

(f)

(g)(h)

(i)

(j)

(k)

(l)

(m)

(n)(o)

(p)

(q)

(r)

(s)

(t)(u)

(s)

(11)

Chuck section and Gear assembly

P 7/ 20

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

DISASSEMBLING

Fig. 10

Socket 19-52

(Pt. no.134842-4)

Socket 19-52

(Pt. no.134842-4)

1R038

< Note >

Socket 19-52 has to be used MAKITA genuine

Socket 19-52 (Pt. No.134842-4).

Carrier complete can not be inserted into

Socket sold on the market.

4. Fix 1R038 and Socket 19-52 (pt.No.134842-4)

with vise. See Fig. 10.

5. Set Carrier complete (e)

to Socket 19-52 by fitting

pin portion to the socket

hole.

See Fig. 11.

6. Set Keyless drill chuck 10 (9)

to Carrier complete (e),

inserting Spindle into Carrier

complete (e).

See left photograph in Fig. 12.

7. Attach 1R231 to Bit adapter

and mount the Bit adapter to

Nut spinner handle.

See right photograph in Fig. 12.

8. Inserting another end of 1R231

into Keyless drill chuck 10 (9),

fix the 1R231 firmly with

Keyless drill 10 (9).

See right photograph in Fig. 12.

9. Turn Nut spinner handle counter

clockwise. So, the Drill chuck

is removed.

See right photograph in Fig. 12.

Fig. 11

Fig. 12

Spindle

Nut spinner handle

Vise

Bit adapter

(e)

1R231

(9)

P 8/ 20

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

ASSEMBLING

Fig. 14

Fig. 15

Fig. 13

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

(i)

(j)

(k)

(l)

(m)

(n)

(o)

(p)

(q)

(r)

(s)

1. After replacement with fresh Keyless drill chuck 10, assemble Gear assembly as illustrated in Fig. 13.

*Gear assembly of Rotor side

Mount the parts (t), (u), (q), (r) and from (p)

to (j) to Rear housing (s).

*Gear assembly of Rotor side

Mount the parts from (a) to (i)

to Front housing.

(t)

(u)

Rotor side Chuck side

(a) Steel ball 4.5 (6 pcs.)

(b) Flat washer 10

(d) Lock pin 3 (3pcs.)

(e) Carrier complete

(f) Ring gear 44

(g) Spur gear 15 (3pcs.)

(h) Space washer

(i) Stop disk

(j) Spur gear 13

complete

(k) Ring gear 40

(l) Spur gear 11 (3pcs.)

(m) Spur gear 17-40

complete

(n) Spur gear 15 (3 pcs.)

(o) Ring gear 44

(p) Motor washer

(q) Grease cover R

(r) Pin 1.5 (2pcs.)

(s) Rear housing

(t) Grease cover L

(u) Speed change

shifter

(j) (s)

Front

housing

Front housing

2. Keep Gear assembly of Drill chuck side horizontally,

when joining Gear assembly of Rotor side to that of

Drill chuck side.

Otherwise, Steel ball 4.5 (a) may move from the place

where it should bes, and it is difficult to join Gear

assembly of rotor side to that of Drill chuck side.

See Fig. 14.

3. While turning Gear assembly of Rotor side,

so that Spur gear 13 complete ( j ) can engage

with the gears in Gear assembly of Chuck

side, insert the protruded portion of Rear

housing (s) to Front housing.

See the left photograph in Fig. 15.

4. Turn Rear housing (s) until it stops at

the position shown in the right photograph

in Fig. 15. Now the assembling of Gear

assembly (11) has been finished.

Rotor side

Chuck side

(j)

protrusion

of (s)

P 9/ 20

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

ASSEMBLING

Fig. 16

Fig. 17

Fig. 18

1. After replacement with fresh Keyless drill chuck 10, assemble Gear assembly as illustrated in Fig. 13.

5. Join Gear assembly (11) to

motor section, while engaging

its gears with Rotor's gear.

See upper left illustration in

in Fig. 16.

6. Mount Housing set R,

by fastening with eight 3x16

Tapping screws.

See upper right illustration in

in Fig. 16.

7. Set Keyless drill chuck 10, by

turning clockwise, until it sits

on Spindle of Gear assembly (11).

See lower left illustration in

in Fig. 16.

(11)

(1)

(3)

(11)

2. Set the machine to Drill mode.

3. Inserting the long arm side of Hex

wrench 8, grip it with Keyless

drill chuck. See fig. 17.

(9) Long arm of

Hex wrench 8

(6)

(4)

1. Set the Speed change lever (4) to 1.

4. Set the R/F Change lever (6) to forward mode.

5. Grip the short arm side of Hex wrench 8

firmly with vise.

7. Slowly pull the Switch trigger to rotate Spindle,

until the Motor is locked.

<Note > Pull the Trigger so that Spindle’s rotating

reaches full speed in one second.

Important: Be sure to release the Switch trigger

just after Spindle is locked.

6. Closely apply the grip end of Housing

set R to the edge of Work bench, to accept

the machine which is swung counter

clockwise.

P 10/ 20

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck (HP332D, DF332D)

[3] -2. Gear assembly, Motor section

ASSEMBLING

Fig. 19

Fig. 20

(8)

Apply “ Locktite 272” to the

parts designated with this mark.

8. Fix Keyless drill chuck 10 by turning

M6x22 Flat head screw (8) counter

clockwise.

DISASSEMBLING

2. Remove Housing set R (1) by unscrewing

eight 3x16 Tapping screws. See the left

photograph in Fig. 20.

3. Set Speed change lever (4) to 2.

See the right illustration in Fig. 20.

1. Disassemble Keyless drill chuck 10, selecting any of the followings measures as need arises.

A. Removing with Hex wrench and Hammer See Fig. 3, Fig. 4.

B. Removing with Bit adapter, 1R231, Impact driver Mod. TW450D. See Fig. 5, Fig. 6.

C. Removing Drill chuck by disassembling Gear assembly. See Fig. 7~ Fig. 12,

(4)

(10)

4. Remove Speed change lever (4)

entirely with Change lever

assembly (10).

See the lower left photograph

in Fig. 20.

(9)

Andere Handbücher für HP332D

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