Makita FS2500 Handbuch

Specification

Standard equipment

FS2500

Screwdriver

Dimensions: mm (")

Width (W)

Height (H)

*for countries where noise

suppressing device is required

to conform to regulations

Length (L) 280 (11)

70 (2-3/4)

207 (8-1/8)*

192 (7-9/16)

Optional accessories

Specification

Net weight*: kg (lbs)

*Weight according to EPTA-Procedure 01/2003

Model

Power supply cord: m (ft) Europe: 4.0 (13.1), Australia, Brazil: 2.0 (6.6),

Other countries: 2.5 (8.2)

FS2500

Models FS2500 is a screwdriver well balanced

for easy handling and maneuverability,

featuring the following main benefits;

Best possible tool body for screwdriving

One-touch locator

More durable belt clip

LED job light

Also available with plastic carrying case as Model FS2500K.

Magnetic socket bit 10-65 or 5/16"-65 or 3/8"-65 .......... 1

Plastic carrying case (FS2500K only) ............................. 1

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)

110

120

220

230

240

5.5

6.0

2.7

2.6

2.5

50/60

570

---

570

260

360

260

500

Current (A)

Note: The standard equipment for the tool shown above may vary by country.

Phillips insert bits 1-25, 2-25, 3-25

Socket bits 7/16", 8-65

Magnetic socket bits

1/4"-65, 5/16"-65, 3/8"-65, 7/16"-65, 10-65

Magnetic connect bits 6.35-60, 6.35-76

Locator S complete

Locator L complete

Locator assemblies 1/4", 5/16", 3/8"

5 (3/16)

6 (1/4)

Drywall screw

Self drilling screw

0 - 2,500No load speed: min.-1 = rpm

Driving shank: mm (")

Capacity: mm (")

Reverse switch

Protection against electric shock

6.35 (1/4) Hex

Yes

Variable speed control by trigger Yes

Silent clutch No

LED job light Yes

Double insulation

1.5 (3.4)

Models No.

Description

PRODUCT

TECHNICAL INFORMATION

CONCEPT AND MAIN APPLICATIONS

P 1/ 6

[2] LUBRICATION

[1] REPAIRING TOOL

Repair

DescriptionCode No. Use for

Gear extractor (Large)1R045 Removing Clutch cam

Bearing extractor1R269 Removing Ball bearings

1R291 Removing Sleeve

Center attachment for 1R0451R346 Using with 1R045

Retaining ring S and R pliers

Apply the following grease to protect parts and product from unusual abrasion.

* Makita grease FA No.2 to;

Gear teeth of Spur gear (Place A: 3g) Cam portion (Place B: 1g) Contact portions (Designated by arrows: a little)

* Lubricant VG100 to thread portion of Lock ring (Place C: a little)

P 2/ 6

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Fig. 1

A: 3g

B: 1g

[3] DISASSEMBLY/ ASSEMBLY

[3]-1. Clutch portion

Fig. 4

Fig. 2

Fig. 3

1) After removing Locator and Lock ring, remove Connect bit.

2) Remove three 4x30 Tapping screws. (Fig. 2)

While holding Gear housing cover complete not to separate from Motor housing,

remove Gear housing complete from Gear housing cover complete.

3) Tap Gear housing complete using plastic hammer from Gear housing cover complete matching surface. (Fig. 3)

Gear complete 17-39 can be removed from Gear housing complete.

4) Clutch portion can be removed by hands. See Fig. 4.

DISASSEMBLING

Steel ball 3.5

Spindle 180N

Compression spring 6

Leaf

spring

Collared pin 8

Stopper

Flat area

cylindrical end

Thrust needle cage 821

Washer 821

Urethane

washer 8

Spur gear 35-125

Cam portion

Gear housing complete

Gear housing

complete

Gear housing cover complete

Motor

housing

4x30 Tapping

screw (3pcs.)

[3] DISASSEMBLY/ ASSEMBLY

[3]-1. Clutch portion (cont.)

Repair

P 3/ 6

Fig. 5 Fig. 6

1) Face the cylindrical end of Collared pin 8 to the cam portion of Spur gear 35-180, and press-fit Collared pin 8 into

Spur gear 35-180 until it stops by the stopper as illustrated in Figs. 5 and 1.

2) Take the disassembling step in reverse to assemble the remaining parts to Collared pin 8 with Spur gear 35-180.

Note: Compression spring 6 has to be set between the bottom of Spindle hole and one end of Collared pin 8. Refer to

Figs. 4 and 1 and pay attention to the direction of Collared pin 8.

3) Regarding Gear complete 17-39;

Pressfit Ball bearing 606ZZ and mount Flat washer 8 as illustrated in Fig. 6, then set the assembled part in place.

ASSEMBLING

Collared pin 8

Cam portion

Flat area

Stopper

cylindrical end

Flat portion

Spur gear 35-180

Flat washer 8

Gear complete

17-39

Ball bearing

606ZZ

Fig. 7 Fig. 8

1) Face the ends of Ring spring 33 to the left side when holding the machine as illustrated in Fig. 7, and fit Ring spring 33

into the groove on Gear housing complete.

2) Face the ends of Leaf spring to the right side when holding the machine as illustrated in Fig. 8, and hook the carved

ends of Leaf spring with the ribs of Gear housing complete.

Viewed from left side

Viewed from right side

Carved end of

Leaf spring

Protrusions of Gear housing complete

Ribs of Gear housing complete

to hook Leaf spring

Groove on

Gear housing

complete

Ends of

Ring spring

[3]-2. Assembling of Ring spring 33 and Leaf spring

[3] DISASSEMBLY/ ASSEMBLY

[3]-3. Replacing Armature

Repair

P 4/ 6

Fig. 10

Fig. 9

Fig. 12

Fig. 11

1) Loosen three 4x25 Tapping screws and remove Handle cover complete and Carbon brushes. (Fig. 9)

2) Loosen three 4x30 Tapping screws and remove the assembled parts of Gear housing, Gear housing cover and Armature

from Motor housing. (Fig. 10)

3) Remove Armature ass’y with Labyrinth rubber ring from Gear housing cover.

Armature ass’y can be disassembled as illustrated in Fig. 11. Use 1R269.

4) Take the disassembling step in reverse.

Note: Be sure to face the depressed portion of Ring 7 to Armature shaft gear end. (Fig. 12) Markings of “>PC<” “7”

are shown on the depressed portion.

4x25 Tapping

screw (3pcs.)

4x30 Tapping

screw (3pcs.)

Gear housing

cover complete

Gear housing

complete

Handle cover

complete

Motor

housing

Ring 7 (viewed

from flat side)

Ring 7 (viewed from depressed side)

Insulation

washer

Ball bearing 608VV

Ball bearing

607ZZ

Armature ass’y

Fan 52 Labyrinth

rubber ring

>PC< 7

(marking)

Armature gear

shaft end

(marking)

Fan 52Ball bearing 608VV

P 5/ 6

Fig. D-1

Circuit diagram

Color index of lead wires' sheath

Black

White

Red

Blue

Purple

Transparent

Earth terminal

for Noise

suppressor

Areas where suppression of

radio interference is required

Areas where suppression of

radio interference is required

Light

circuit

Light

circuit

Field

Brush

holder

Choke

coil

Switch

Brush

holder

Field

Brush

holder

Brush

holder

Brown

lead wire

is used

for some

countries.

Blue lead wire is used

for some countries.

Blue lead wire

is used for some

countries.

(To connect with Field laminations)

Noise

suppressor

Connector

2-SD

Power

supply cord

Power supply cord

Brown

lead wire

is used

for some

countries.

P 6/ 6

Fig. D-2

Light circuit

Strain relief

Insert Lead wires of Light circuit into grooves of

Motor housing before clamping Power supply cord

with Strain relief and two 4x18 Tapping screws.

Put the Lead wire’s slack of

Earth terminal in this space.

(Earth terminal is not used

for areas where suppression

of radio interference is not

required.)

Fix Lead wire of Earth terminal with Lead wire holders.

(Earth terminal is not used for areas where suppression of radio interference is not required.)

Fix Lead wires which are passed

right and left around here, with

Lead wire holders designated by a circle.

Put Noise suppressor here.

(Noise suppressor is not

used for areas where

suppression of radio

interference is not required.)

Brush holderBrush holder

Wiring diagram

Fix Lead wire with

Lead wire holders.

Fix Lead wire with

Lead wire holders.

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