Makita JV0600 Handbuch

PRODUCT

CONCEPT AND MAIN APPLICATIONS

P 1/ 12

Specification

Standard equipment

Note: The standard equipment for the tool shown above may differ by country.

Description Jig Saw

Model No. JV0600

Model JV0600 has been developed as a jig saw to cover

the midrange class that had not been in our range.

Its main features are:

• Compact and lightweight design has been achieved

without losing strong power nor high maneuverability

• New toolless blade clamp for quick blade changes

• Rigid aluminum support housing with blow-off device

added to protect the rod portion from saw dust for

enhanced performance against dust.

Jig saw blade No. B-10 ......... 1

Hex wrench 3 ........................ 1

Guide rule set ........................ 1 (for some countries only)

Plastic carrying case ............. 1

Optional accessories

Guide rule set

Kerf board set

Hose 28-1.5

Hose 28-3.0

Jig saw blades

Cover plate

120

110

220

230

240

6.2 650

---

380 60050/60

3.1 650 380 60050/60

3.0 650 380 60050/60

2.9 650 380 60050/60

6.5 380 60050/60

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)

Current (A)

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 236 (9-1/4)

77 (3)

199 (7-7/8)

* When cutting with optional blade No. B-16L

Weight according to

EPTA-Procedure 01/2003: kg (lbs) 2.4 (5.2)

No load speed: strokes per min.

Aluminum

Capacities: mm (")

Wood*

20 (25/32)

Steel 10 (3/8)

Stroke length: mm (") 23 (7/8)

Shank type

Protection against electric shock

Power supply cord: m (ft) Europe: 4.0 (13.1), Australia, Brazil: 2.0 (6.6),

Other countries: 2.5 (8.2)

Double insulation

Variable speed control by dial Yes

10.5

Housing type

Cut settings

Vibration measured according to

EN60745-2-11: m/s²

3 Orbital settings + Straight cutting

Yes

Material of base

Toolless blade change

500 - 3,100

B-type

90 (3-1/2)

Clamshell type

Aluminum

TECHNICAL INFORMATION

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Fig. 1

Code No. Description Use for

1R269 Bearing extractor Separating Armature from Bearing case

1R006 Retaining ring R Pliers RT-2 Removing Retaining ring R-13 from Rod

1R291 Retaining ring S & R Pliers Removing retaining ring S-6 from the Pin of Bearing case

1R381 Claw for 1R006 Attachment for 1R006

Item No.

Apply the grease designated by Makita to the portions pointed with triangles to protect parts and product

from unusual abrasion.

Description

Slider

Pin 4

Lubricant

Makita grease

FA. No.2

Amount

Approx.

15 g

in total

Portion to lubricate

Drum portion which is inserted into 57 Rod

Dust seal

Armature

Slider support

Slider guide

Sleeve 7

(d)

(e)

(e) Inside of frame where 28 Gear complete moves

(g)

(g) Shaft portion for smooth rotation of 28 Gear complete

(h) Three small pins for smooth moving of 29 Balance plate

(a) (b)

(a) Surface where Slider guide contacts

(b) Inside of frame where Sleeve 7 moves

(d) Teeth portion for smooth engaging with Armature’s gear

(c)

(f)

(f) Contact surface to 28 Gear complete

(h)

25 Flat washer 10 whole portion

27 Needle gauge 407 Drum portion for smooth rotation in sleeve 7

28 Gear complete

29 Balance plate

33 Push plate Contact surface to 29 Balance plate

34 Bearing case

complete

P 2/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Housing

DISASSEMBLING

1. Inserting Slotted head screwdriver

into the cut portion, remove Lever 8

by levering up it with the screwdriver.

2. Remove M4x20 hex socket head boot with

wrench 3.

4. Remove Housing cover. 5. Remove Safety wire.

< Note in Disassembling >

Be careful not to lose Compression spring 4

and Steel ball 4 in this step.

Lever 8

(1) Remove Base section for disassembling Housing. See Fig. 2.

Compression spring 4

Steel ball 4

M4x20

Hex socket head bolt

M4x20

Hex socket head bolt

M4x12 Hex

socket head bolt

Base

Hex wrench 3

(Standard equipment) Base

Clamp plate

3. Separate Base section from the Machine.

And then, remove M4x12 Hex socket head bolt with

which Housing cover is secured to Housing set with

the same Wrench.

Housing cover.

Housing cover

Safety wire

Fig. 2

Repair

P 3/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Housing

DISASSEMBLING

ASSEMBLING

6. Now Housing set (R) can be separated

from Housing set (L), by unscrewing

ten 4x18 Tapping screws. Housing set (R)

(2) Housing set (R) is separated from the Machine. See Fig. 3.

(3) After the above step, the inner parts (Carbon brush, Field, Armature, Gear complete, Slider, Rod, etc.) can be replaced.

Take the reverse step of Disassembling. Refer to Fig. 3, Fig. 2.

(1) Remove Housing set (R). See Fig. 2, Fig. 3.

(2) Disassemble Slider section as illustrated in Fig. 4.

1. Remove Leaf spring.

And then, take off Slider

guide.

2. Turning Armature, move Crank pin of Gear

complete to the highest point from the edge

of Housing set (L), as illustrated below.

So, Slider section can be removed easily.

3. Disassemble Slider section, by

separating it from Sleeve 7.

4x18 Tapping screws

( 10 ocs. )

Fig. 3

Fig. 4

Housing set (L)

[3]-2. Crank Mechanism

Leaf spring

Crank pin

with Sleeve 7

Slider guide

DISASSEMBLING

Sleeve 7

Slider section

Repair

P 4/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Crank Mechanism

DISASSEMBLING

4. Disconnect Carbon brush

from Commutator.

(3) Crank section and Armature are separated from the Housing set (L). See Fig. 5.

(4) Disassemble crank section as illustrated in Fig. 6.

6. Remove Flat washer 10,

Sleeve 7, Needle gauge 407

from Crank pin of Gear

complete.

7. Gear complete, Balance plate,

Push plate, Bearing case complete

are secured with Retaining ring S-6.

So, remove the Retaining ring S-6.

8. From Bearing case complete, Push

plate, Balance plate and Gear complete

are separated.

9. Remove Armature with 1R269 from Bearing case complete.

Fig. 5

Fig. 6

Retaining

rig S-6 Push plate

Flat washer 10

Sleeve 7

Needle

Gauge 407

5. Remove Armature

and Crank section

at a time.

Armature

Crank section

Flat washer 6

Crank pin of

Gear complete.

Bearing case

complete Gear complete

Balance plate

Bearing case

complete

1R269

Armature

Repair

P 5/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Crank Mechanism

ASSEMBLING

Fig. 7

(1) Assemble Armature to Bearing case complete. Refer to the lower illustrations in Fig. 6.

(2) Assemble Crank mechanism as drawn in Fig. 7.

Push plate

Bearing case complete

Gear complete

Balance plate

Flat washer 6

Bearing case complete

Retaining ring S-6

O ring 5

Housing set (R)

1. Mount Push plate, Balance plate, Gear complete and

Flat washer 6 to Bearing case complete. And push

Gear complete toward Bearing case complete to

reserve the groove for assembling Retaining ring S-6.

2. Mount retaining ring S-6 to the pin of

Bearing case complete.

Now, Gear complete, Balance plate,

and push plate are secured to Bearing

case complete.

Sleeve 7

Flat washer 10

Needle gauge 407

3. Assemble Needle gauge 407 and Sleeve 7 to crank pin of Gear complete, facing the brim

of sleeve 7 to Gear complete side. And mount Flat washer 10.

(3) Referring to Fig. 5, mount the assembled Crank mechanism to Housing set (L).

(4) Make sure that O ring 5 is mounted to the accepting hole for Slider guide respectively before assembling slider section.

See Fig. 8.

Fig. 8

Housing set (L)

Repair

P 6/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Crank Mechanism

ASSEMBLING

Fig. 9

Fig. 10

Slider guide plate

Mount Slider guide plate,

facing its short leg to Housing

set (L) side.

Mount Leaf spring, facing its cut portion

to Rod side.

Leaf sprig

Fig. 8

(5) Turning Armature, move Crank pin of Gear complete to the highest point from the edge

of Housing set (L), for easy assembling of Slider section. Refer to the center illustration in Fig. 4.

And mount slider section to Housing set (L). Refer to the center illustration in Fig. 4.

(6) Mount Leaf spring and Slider guide plate as illustrated in Fig. 9.

(7) Before assembling Housing set (R.), make sure that two Holders and Retainer complete are mounted to

Housing set (L). See Fig. 10.

two Holders

Retainer complete

Holder as a Screw hole for securing

Base and Housing cover

Repair

P 7/ 12

Pin 2

Lock pin

Torsion spring 10

Insert holder

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Slider section, Toolless Blade Clamp Mechanism

DISASSEMBLING

(1) Disassemble Lever 8, Base, Housing cover, Safety wire as illustrated in Fig. 2. And then, remove Housing set (R)

as illustrated in Fig. 3.

(2) Take out Slider section as illustrated in Fig. 4.

(3) The Slider section can be disassembled as illustrated in Fig. 11.

(4) Rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated in Fig. 12.

1. Separate Rod assembly

from Slider by taking off

Stop ring E-3 and Pin 4.

2. Remove Slider guide from

Slider. And Slider support,

Seal plate are removed from

Rod assembly.

Urethane sponge sheet

can be removed from

Seal plate.

Pin 4

Slider

Rod assembly

Stop ring E-3

Slider guide

Slider support

Seal plate

Rod assembly

Slider

Urethane

Sponge sheet

Seal plate

Fig. 11

Fig. 12

1. Remove Dust cover from

Insert holder.

Retaining ring R-13 in

Insert holder comes into

your sight.

2. Remove Retaining

ring R-13 from the

inside of Insert holder

as illustrated below.

3. Standing Rod assembly

on the work table, push

down Insert holder as

illustrated blow.

4. Now rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated below.

Insert

holder

Dust cover

Compression spring 4

Rod

1R381

1R173

Retaining

ring R-13

Retaining

ring R-13

Insert

holder

Work table

Repair

P 8/ 12

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Slider section, Toolless Blade Clamp Mechanism

ASSEMBLING

(1) Assemble Blade clamp mechanism as illustrated in Fig. 13.

1. Put Compression spring 4

and Lock pin into the hole

of Rod.

2. Mount Torsion

spring 10.

3. Insert Pin 2 into

the hole illustrated

below.

4. Insert the Rod into

Insert holder, while

aligning the Tail of

Torsion spring to the

Groove on Slider

support.

5. While twisting Rod and

Insert holder each other,

push the Rod deep into

Insert holder.

So, the Rod and Insert

holder fit each other with

click.

6. Secure the Rod to

Insert holder with

Retaining ring R-13

and mount Dust cover.

Fig. 13

Compression

spring 4

Lock pin

Rod

Torsion

spring 10

Pin 2

Dust cover

1R381

1R173

Retaining

ring R-13

Repair

P 9/ 12

P 10/ 12

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Slider section, Tool less Blade Clamp Mechanism

ASSEMBLING

(2) Assemble Toolless mechanism to Slider (Fig.14).

Fig.14

Housing R side

2. Assemble Slider plate to Rod.

Note: Locate the closed end of Slider plate

to right side viewing from the bore side of Rod.

Housing L side

5. Mount Slider guide.

Safety wire side

(Font side)

4. Assemble the Rod to Slider while facing the Bore side of Rod to Armature side.

Bore

Slider plate

1. Set Poly urethane sponge

seal into Slider plate.

3. Assemble Slider

support.

Armature side

Slider

Pin 4

Stop ring E-3

Note: Blade clamp mechanism (Rod assembly) must be mounted to Slider as per illustrated direction.

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