Makita 2414EN Handbuch

Models No.

Description

PRODUCT

CONCEPT AND MAIN APPLICATIONS

Specification

Standard equipment

Note: The standard equipment for the tool shown may vary by country.

P 1/ 9

2414EN

355mm (14") Portable Cut-Off

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 500 (19-3/4)

620 (24-3/8)

280 (11)

355 (14)

25.4 (1)

17.6 (38.7)

3,800

90° 45°

W115 (4-1/2) x 130 (5-1/8)

102 (4) x 194 (7-5/8)

70 (2-3/4) x 233 (9-1/8)

137 (5-3/8) x 137 (5-3/8)

10 (3/8)

100 (4) x 100 (4)

10 (3/8)

S S

Power supply cord: m (ft)

No load speed: min.ˉ¹= rpm

Wheel size: mm (")

Diameter

Arbor

Thickness

Capacity: mm (")

Miter angle

Weight according to

EPTA-Procedure 01/2003*1: kg (lbs)

Form of materials

D: Diameter

W: Width

H: Height

S: Side

T: Thickness

3 (1/8)

2.5 (8.2)

ø115 (4-1/2) ø115 (4-1/2)

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output(W)

110

220

230

240

Current (A)

50/60

15.0

120 15.0

9.6

9.2

8.8

1,650

---

2,400900

2,000 1,200 3,300

Socket wrench 17 ............................................... 1

Abrasive cut-off wheel 355 ................................ 1

119 (4-11/16) x 119 (4-11/16) 106 (4-3/16) x 106 (4-3/16)

Model 2414EN has been developed based on current model 2414NB

to comply with the new EU standards (EN61029-2-10: 2010).

The safety cover, safety guard, spark guard and quick vise are redesign

of those of 2414NB.

This product is also available with an upgraded armature gear

for some countries as model 2414ENE.

*1 with Abrasive cut-off wheel 355

Optional accessories

Abrasive cut-off wheel 355

115 (4-1/2) x 103 (4-1/16)

TECHNICAL INFORMATION

H x W

S x S

P 2/ 9

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Fig. 1

Safety cover

Spring holder

Pin 16-113

63 M10 Hex bolt Top where Spring holder contacts a little

Helical gear 41

Compression spring 45

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Code No. Description Use for

1R003 Retaining ring pliers ST-2N removing Pin 16-113

1R269 Bearing extractor removing Ball bearing 6000 from Spindle

Apply the following grease to the portions pointed with triangles to protect parts and product from unusual abrasion.

Item No. Description

Gear housing complete

Base

Ring 17

Punched hole for Pin 16-113 passing

Outside where Safety cover contacts

Lubricant AmountPortion to lubricate

Makita grease N No.1

57 25 g

2 g

a little

Surface where 86 Base contacts

Gear room where Helical gear 41 rotates

14 ,

P 3/ 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Armature

DISASSEMBLING

Armature can be removed as drawn in Fig. 2.

Assemble Armature by reversing the disassembly procedure. (Refer to Fig. 2)

2. Separate Motor housing together with Handle

by unscrewing six M5x50 Pan head screws

and M5x35 Pan Head screw.

ASSEMBLING

M5x35 Pan head screw

Ball bearing

6202DDW

Ball bearing

629LLB

Washer 15

Resin washer

1. Remove Brush holder caps and Carbon

brushes from the machine.

3. Remove Armature from Gear housing.

4. Armature can be disassembled.

M5x50

Pan head screw

( 6 pcs. )

M5x50

Pan head screw

( 6 pcs. )

Viewed from Motor housing side

Important: It is not necessary to remove the other screws.

Fig. 2

1. Remove Safety cover section as drawn in Fig. 3.

[3] -2. Helical gear 41

1. Unscrew M6x10 Thumb screw and open Center cover

together with Safety guide.

And then remove M10x25 Hex bolt, Flange 90 (2pcs.),

Cut-off wheel, O ring 14 and Ring 17 from the machine.

2. Remove Safety cover section (including Safety

guide and Center cover) from Gear housing

by unscrewing four M6x20 Pan head screws.

And then remove the other Ring 17 from Spindle.

Fig. 3

M6x10

Thumb screw

Center cover Safety guide

Safety cover

Ring 17

P 4/ 9

Repair

ASSEMBLING

Assemble by reversing the disassembly procedure. (Refer to Figs. 4 and 3)

Note: 1. Assemble Spindle to Helical gear 41 as drawn in Fig. 5.

2. Do not forget to mount Ring 17 to Spindle when assembling Safety cover section to Gear housing.

(Refer to the right illustration in Fig. 3)

3. Do not forget to mount the other Ring 17 and O ring 14 between Inner and Outer flanges. (Fig. 6)

Fig. 5 Fig. 6

Ring 17Outer flange 90

Inner flange 90

O ring 14

Flat portion of

Helical gear 41

Bearing

setting plate

Flat portion of

Spindle

Press-fit Spindle to Helical gear 41 while aligning

the flat portion of Spindle with the flat portion of

the gear.

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Helical Gear 41 (cont.)

DISASSEMBLING

2. Separate Gear section from Gear housing, and disassemble the removed Gear section as drawn in Fig. 4.

1. Remove Gear section (including

Bearing box, Spindle and Ball

bearings) from Gear housing.

2. Remove Spindle together with Ball

bearing 6000 from Bearing box

with Arbor press.

3. Remove Ball bearing

6000 from Spindle

with 1R269.

Fig. 4

Ball bearing

6000

Gear section

Spindle

Helical gear 41

Bearing box

1R269

P 5/ 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Vise Section

DISASSEMBLING

Refer to Fig. 7.

Fig. 7

Screw guide

M8x30 Pan head

screw (2pcs.)

1. Remove M8x30 Pan head screws (2pcs.)

and Chain from Screw guide.

Vise screw

Vise plate

Shoulder pin

10-16

Retaining ring S-16 Shoulder pin 10-16

Vise plate

5. Separate Vise screw section from Vise plate

by removing Retaining ring S-8.

Hole for removing

Shoulder pin 10-16

Retaining

ring S-8

Screw guide

Vise screw

Vise plate

Retaining ring S-8

Flat washer 8

Note:

Be careful not to lose

two Flat washers 8.

Shoulder pin 10-16

6. Shoulder Pin 10-16 is removed through the hole

for the removing Shoulder pin 10-16.

2. Remove Retaining ring S-16 from Shoulder pin 10-16.

Hole for the removing

Shoulder pin 10-16 Vise plate

Chain

4. Push Vise plate to the hole

for the removing Shoulder

pin 10-16.

3. Turn Vise plate to the position

where Retaining ring S-8 can be

easily removed.

P 6/ 9

2. Remove M6x12 Hex socket

head bolt, Spring washer 6

and M6 Hex nut from the

hole near the hinge.

3. Lift up the motor section until Safety

cover touches Spark guard.

Note: Do not remove Spark guard in this

step because this guard functions as a

stopper for avoiding accidental popping

of Compression spring 45.

4. While holding the base section with your knees, push Spring

holder by both hands toward Spring room of Gear housing.

Spring holder is now removed from M10 Hex bolt.

M6x12 Hex socket

head bolt

Chain

Spring washer 6

(1) Compression spring 45 is removed as drawn in Fig. 9.

M6 Hex nut

Spark guard

Spring

holder

5. Remove Spring holder and Compression

spring 45 from the spring room of Gear

housing.

M10 Hex bolt

Compression

spring 45

Fig. 9

Spring

holder

M10 Hex bolt

Compression

spring 45

Spring holder

Compression

spring 45

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Vise Section (cont.)

Fig. 8

ASSEMBLING

Assemble by reversing the Disassembly procedure. (Refer to Fig. 7)

Note: Align the ring of Chain to the square projection of Screw guide when securing Chain with M8x30 Pan head screw.

(Fig. 8)

Square projection on Screw guide

M8x30 Pan head screw

Ring of Chain

[3]-4. Base

DISASSEMBLING

1. Secure the motor section

to hook Chain on Hanger

at the rear side of Handle.

P 7/ 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -4. Base (cont.)

DISASSEMBLING

M10x130 Hex bolt

Cup washer 10

(2) Remove Safety cover section as illustrated in Fig. 3.

(3) Unscrew M6x10 Pan head screw and remove Spark guard.

(4) Separate Base section from Motor section as drawn in Fig. 10.

ASSEMBLING

(1) Mount Motor section to Base section. (Refer to Fig. 10)

(2) Assemble Compression spring 45 and Spring holder as drawn in Fig. 11.

Cup washer 10

1. Unscrew M10-17 Hex lock nut,

then remove M10x130 Hex bolt

and 2 pcs. of Cup washer 10.

3. Base section is now separated

from Motor section.

M10-17

Hex lock nut

1R003 Pin 16-113

Fig. 10

M10 Hex bolt

Compression

spring 45

Handle 120

(Vise handle) side

While facing the notch of Spring holder to

Handle 120 (Vise handle) side, assemble

the holder to Compression spring 45.

And keeping the above condition, put

Spring holder onto M10 Hex bolt of Base.

Notch of

Spring holder

Fig. 11

2. Insert 1R003 into Pin 16-113 and open it fully in the pin to grip

its internal surface. And pull out the pin while twisting them.

Handle 120

(Vise handle)

P 8/9

White

Support unit viewed

from Fan side

Noise

suppressor

Line filter

(ø 20-10, 2T)

Line filter

(ø 15-17, 2T)

Power supply cord

Switch

Choke coil

For 220-240V area

For 110V-127V area

Blue

Brown

Color index of lead wires' sheath

Black

Circuit diagram

Fig. D-1

Support unit viewed

from Fan side

Noise

suppressor

Power supply cord

Wiring in Motor housing

Fig. D-3

Rib A

Switch

Noise suppressor

Rib D

Rib G

Boss

Line filter

Coil Lead wires (black) of Support unit

once into Line filter one by one. And place

Line filter in here in case it is used.

Do not put any Lead wires

under Switch.

Rib C

Rib E

Rib F

Cord clamp

Power supply cord

Space between

Rib A and Rib B

Rib B

Lead wires (black) of Support unit

have to be tightened in Motor housing.

Wiring diagram

P 9/ 9

Fig. D-2

Fix Lead wires (black) of Support

unit with these Lead wire holders.

Support unit has to be put into Motor

housing so that its Lead wires (2 blacks)

can be guided out through the space

between Rib A and Rib B.

Pass Lead wires (black) of Support

unit between Rib E and Rib F.

Noise suppressor has to be put

in the space between Switch

and Grip end in case it is used.

Do not put Lead wires (black) of

Support unit on any Ribs in this place.

Power supply cord has to be fixed so that its

Sheath end comes to between Rib G and Boss.

Pass Lead wires (brown, blue) of

Power supply cord and Lead wires

(2 blacks) of Support unit between

Rib C and Rib D.

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