Maktec MT582 Handbuch

CONCEPT AND MAIN APPLICATIONS

P 1/10

Specification

Standard equipment

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)

110

120

220

230

240

8.5

5.0

4.8

4.6

50/60

1,050

----

1,050

650

570

650

1,300

Current (A)

Note: The standard equipment for the tool shown above may vary by country.

Model No.

Description

MT582

Circular Saw 190mm (7-1/2")

Model MT582 has been developed as the aesthetic change

model of maktec circular saw MT580, featuring

Industrial performance and durability at less expense

In compliance with the regulations of the EC directives

Ergonomically designed soft grip covered with non-slip

elastomer

Guide rule ............................... 1 pc

Hex wrench 5 ........................... 1 pc

Dust nozzle .............................. 1 pc (for European countries only)

TCT saw blade ......................... 1 pc

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 297 (11-3/4)

232 (9-1/8)

255 (10)

Diameter: mm (")

Hole diameter: mm (")

Size of blade

No load speed: min -1 = rpm

Max. cutting capacities:

mm (") at 45 degrees

at 0 degree

Protection from electric shock

Power supply cord: m (ft)

Weight according to

EPTA-Procedure 01/2003*: kg (lbs)

4,900

190 (7-1/2)

30 (1-3/16) or 20 (13/16)

68 (2-11/16)

46 (1-13/16)

185 (7-1/4)

66 (2-5/8)

44 (1-3/4)

Double insulation

4.0 (8.8)

2.0 (6.6)

*with Dust nozzle and TCT saw blade (Part No. 726083-9)

PRODUCT

TECHNICAL INFORMATION

P 2/ 10

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

Fig. 1

Code No. Description Use for

1R003

1R032

1R217

1R269

1R280

1R291

1R340

Bearing setting plate 8.2

Ring 22

Bearing extractor

Round bar for Arbor 6-50

Retaining ring S and R pliers

Bearing retainer wrench

Removing / Mounting Retaining ring S-38

Removing Helical gear 38

Holding Bearing box section when removing Helical gear 38

Removing Ball bearing from Armature

Removing Helical gear 38

Removing / Mounting Retaining ring S-12

Removing / Assembling Bearing retainer 19-33

Item

No.

Apply Makita Grease N No.1 to the pointed area with triangles to protect parts and product

from unusual abrasion.

Description

Helical gear 38

20 Blade case complete

a Gear room where Helical gear 38 rotates

b O Ring 26 built in the Armature insertion hole a little

Portion to lubricate

DISASSEMBLING

The Base is assembled to Blade case complete at the two points on Angular guide side and Lever plate

indicated by dotted circle as drawn in Fig. 2

Retaining ring S pliers ST-2N

Lever plate

M8-13 Hex nut

M5 Hex nut

Angular guide

Fig. 2

Depth guide

Recommended

amount of grease

Approx. 5 g

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

DISASSEMBLING

1) Disassemble the Nut and Bolt on the Lever plate side. (Fig. 3)

Then remove a stopper for Safety cover. (Fig. 4)

1. Loosen M8-13 Hex nut halfway

by turning Lever plate in

the direction of the black arrow.

M8-13 Hex nut

Rubber sleeve 6

4. Unscrew M6x20 Pan head screw

and remove Rubber sleeve 6 which

functions as a stopper for Safety cover.

5. Turn Safety cover toward in the direction

of the black arrow, then remove

M8x24 Flat head square neck bolt.

M6x20 Pan head

screw

M8-13 Hex nut

Flat washer 8

M8x24 Flat head

square neck bolt

Lever plate

Bow stop ring

E-12

3. Unscrew M8-13 Hex nut by using

Lever plate as a Wrench, and remove

Flat washer 8. M8x24 Flat head

square neck bolt cannot be removed

yet in this step as its bolt head side

is blocked by Safety cover.

2. Remove Bow stop ring E-12

by twisting Slotted head

screwdriver in the gap between

the hex nut and the ring.

Slotted head

screwdriver

M8-13

Hex nut

Fig. 3

Fig. 4

Safety cover

M8x24 Flat head

square neck bolt

Base at Lever plate side is released

from Blade cover after this step.

P 3/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base (cont.)

DISASSEMBLING

2) Disassemble the Nut and Screw on Angular plate side. (Fig. 5)

6. Loosen M5 Pan head screw while blocking

M5 Hex nut with Wrench 8.

7. Remove M5 Pan head screw, M5 Hex nut and

Spring washer 5.

8. Base can be wholly separated

from Blade case complete.

Fig. 5

Angular plate

M5 Hex nut

Base

M5 Hex nut

Wrench 8

Spring washer 5

M5 Pan head

screw

M5 Pan head screw

P 4/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

1) Joint Base with Blade case complete on the Angular plate side. (Fig. 5)

2) Insert M8x24 Flat head square neck bolt through Blade case complete and Depth guide on Base. (right in Fig. 4)

3) Turn Safety cover clockwise, then assemble Rubber sleeve 6 to Blade case complete by fastening with

M6x20 Pan head screw. Safety cover stops at the starting position. (left in Fig. 4)

4) Mount Flat washer 8 on M8x24 Flat head square neck Bolt, and tighten M8-13 Hex nut with Lever plate.

(right in Fig. 3)

5) Adjust the assembling position of Lever plate. (Fig. 6)

6) Fix Lever plate with Bow stop ring E-12. (Fig. 7)

ASSEMBLING

DISASSEMBLING

within

30 degrees

Lever plate

Assemble Bow stop ring E-12 to Lever plate.

Note: The concave side of the ring must face Lever plate

as drawn below so that Lever plate can be securely fastened

with M8-13 Hex nut.

Lever plate must be fixed in place

so that it can be locked at an angle

between 0 and 30 degrees as

drawn below.

Fig. 6

Fig. 7

[3]-2. Armature

Armature

Motor housing

2. Remove Motor housing from Blade case complete

by unscrewing M5x40 Pan head screws.

Carbon brushes M5x40

Pan head screw

(3 pcs.)

Blade case

complete

1. Remove Carbon brushes.

1) Separate Motor housing from Blade case complete. (Fig. 8)

Fig. 8

Bow stop ring

E-12

Lever plate

M8-13 Hex nut

P 5/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Armature (cont.)

DISASSEMBLING

ASSEMBLING

5. Use Water pump pliers to clamp the claws

of 1R269 so as to hold Ball bearing 608ZZ

firmly and remove it as drawn below.

1) Do the reverse of the disassembling steps.

Note:

a. Be sure to put Flat washer 10 on the drive end of Armature before mounting Ball bearing 6000ZZ.

(center of Fig. 9)

b. Set Shaft lock and Compression spring 5 in place on Blade case complete before inserting Armature into there.

(left in Fig. 9)

c. Insert O ring 18 and Flat washer 14 into the bearing box at bottom inside of Motor housing. (Fig. 10)

Armature

Ball bearing

6000ZZ

Ball bearing 608ZZ

3. Pull out Armature from Blade case

complete, then remove Shaft lock.

Note: Be careful not lose Compression

spring 5.

4. Remove Ball bearing

6000ZZ with 1R269.

Shaft lock

Compression

spring 5

2) Remove Armature from Blade case complete, then disassemble Ball bearings from Armature. (Fig. 9)

Fig. 9

Fig. 10

1R269

Flat

washer 10

1R269

Insulation

washer

O Ring 18

Flat washer 14

Motor housing

P 6/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Blade case complete, Safety cover

DISASSEMBLING

ASSEMBLING

Fig. 11

Fig. 12

M5x16 Pan head screws

Unscrew M5x16 Pan head screws, then remove Bearing box from Blade case.

1) Disassemble Safety cover. (Fig. 11)

Tension spring 4

Safety cover

Retaining ring S-38

1. Remove Retaining ring S-38

with 1R003.

2) Remove Motor housing from Blade case complete. (Fig. 8)

Then pull off Armature. (left in Fig. 9)

3) Dismantle Base. (Figs. 3, 4, 5)

4) Blade case complete can be replaced after removing Bearing box. (Fig. 12)

(1) Assemble Bearing box to Blade case complete. (Fig. 12)

(2) Assemble Base to Blade case complete by doing the reverse of the steps described in Figs. 5, 4, 3.

(3) Assemble Armature and Motor housing by doing the reverse of the steps described in Figs. 9, 8.

(4) Assemble Safety cover to Bearing box section as instructed in Fig. 13.

Bearing box

Fig. 13

Hook Tension spring 4 to Blade

cover from the inside.

Hook Tension spring 4 to Blade

case complete from the outside.

2. Remove Tension spring 4

and Safety cover.

Tension spring 4

P 7/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Bearing box, Helical gear 38

DISASSEMBLING

Fig. 14

Fig. 15

Fig. 16

1) Disassemble Safety cover. (Fig. 11)

2) Disassemble Bearing box. (Fig. 12)

3) Remove Spindle and Helical gear 38 from Bearing box. (Figs. 14, 15, 16)

Ball bearing

606ZZ

1R269

1. Remove Ball bearing

606ZZ with 1R269.

2. Remove Retaining ring

S-12 with 1R291.

3. Put Bearing box on 1R217, then applying 1R032 to the stepped portion of Spindle as illustrated below,

strike the 1R032 with Arbor press carefully, and push out Spindle halfway as illustrated below.

1R032

Bearing

Box

1R217

1R280

4. Apply 1R280 and press it with Arbor press until Spindle,

Helical gear 38 and Ring 12 are removed from Bearing box.

Spindle

Arbor Press

Bearing

box

Retaining

ring S-12

Helical gear 38

1R291

Helical gear 38

Ring 12

Spindle, pushed

out halfway

Bearing retainer 19-33

P 8/ 10

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Bearing box, Helical gear 38 (cont.)

DISASSEMBLING

ASSEMBLING

Fig. 17

1. Remove Thickness ring before setting

Bearing box to vise.

3. Spindle can be used as a jig for removing

Ball bearing 6102ZZ.

1R340

Thickness ring

Bearing box

Bearing

retainer 19-33

2. Fix the Bearing box in Vise and

apply 1R340 to Bearing retainer

19-33 as illustrated right.

Remove Bearing retainer 19-33

by turning 1R340 clockwise.

Ball bearing

6201ZZ

4) Remove Ball Bearing 6201ZZ from Bearing box. (Fig. 17)

Assemble Bearing box section by doing the reverse of the disassembling steps,

Note:

1) Do not forget to set Thickness ring and mount Ring 12 after assembling Bearing box. (right in Fig. 16)

2) Be sure to use new Ball bearing 6201ZZ because removed one was damaged in the removal process of Spindle,

Helical gear 38 and Ring 12.

Note: Do not reuse Ball bearing 6201ZZ

removed from bearing box because it is

damaged in the removal process of

Spindle, Helical gear 38 and Ring 12.

P 9/ 10

Repair

Circuit diagram

Wiring diagram

Color index of lead wires' sheath

Black

White

Noise

suppressor

Noise suppressor

Motor housing

Noise suppressor is not

used for some countries.

Switch

Field lead wire

(black)

Fix Field lead wires (2 x black)

in these Lead wire holders.

Fix Field lead wires (2 x black)

in these Lead wire holders.

Field

Fig. D-1

Fig. D-2

Power supply

cord

This Lead wire is brown

for some countries.

This Lead wire is blue

for some countries.

Pull Field lead wires (2 x black)

toward Strain relief side in order to

tighten them in Motor housing.

Then put the consequent slack into

this space.

Field lead wire

(black)

P 10/10

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